Aerospace defensetechs

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PRODUCTS AND SERVICES CATALOGUE Aerospace projects 1 About our partner Is a leader in the field of on-board software in the Czech Republic and it is one of the leading Czech SMEs in the field of innovative R&D projects with a focus on aerospace projects. Is also experienced in other areas like custom embedded systems for industrial automation, PLC technology, data transmission and microwave high frequency applications. Our partner is member of the following associations: Czech Space Alliance Association of Czech SMEs involved in space industry ITS&S – Intelligent Transport Systems and Services– Association for Transport Telematics of the Czech and Slovak Republic Unmanned Systems Manufacturers Association – Association of companies engaged in development, manufacturing and operation of UAV (Unmanned Aerial Vehicles) in the Czech Republic UVS International - UVS International represents manufacturers of unmanned vehicle systems (UVS), subsystems and critical components for UVS and associated equipment, as well as companies supplying services with or for UVS and research organizations CONTENTS SPACE Artes 10: IRIS programme On-board Software EGSE Software Data Processing Software UAS Unmanned Aerial Systems Aerial Target UAV Scanner UAV Payloads UAV Autopilot Ground Control System ENERGETICS PLC Control of Chillers PLC Testbed INDUSTRIAL Control Systems and Robotics Generic Embedded Control Framework

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Transcript of Aerospace defensetechs

Page 1: Aerospace  defensetechs

PRODUCTS AND SERVICES CATALOGUE

Aerospace projects 1About our partner

Is a leader in the field of on-board software in the Czech Republic and it is one of the leadingCzech SMEs in the field of innovative R&D projects with a focus on aerospace projects.

Is also experienced in other areas like custom embedded systems for industrial automation, PLCtechnology, data transmission and microwave high frequency applications.

Our partner is member of the following associations:• Czech Space Alliance – Association of Czech SMEs involved in space industry

ITS&S – Intelligent Transport Systems and Services– Association forTransport Telematics of the Czech and Slovak Republic

• Unmanned Systems Manufacturers Association – Association of companies engaged indevelopment, manufacturing and operation of UAV (Unmanned Aerial Vehicles) in the CzechRepublic

• UVS International - UVS International represents manufacturers of unmanned vehiclesystems (UVS), subsystems and critical components for UVS and associated equipment, aswell as companies supplying services with or for UVS and research organizations

CONTENTSSPACEArtes 10: IRIS programme

On-board Software

EGSE Software

Data Processing Software

UASUnmanned Aerial Systems

Aerial Target UAV

Scanner UAV Payloads

UAV Autopilot

Ground Control System

ENERGETICSPLC Control of Chillers

PLC Testbed

INDUSTRIALControl Systems and Robotics

Generic Embedded ControlFramework

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ARTES 10: IRIS PROGRAMME

© 2012www.defensetechs.com [email protected]

participates in two independent workpackages of the Iris programme

ATM Repeater Verification TestbedIs member of team which definethe architecture of a simulator of thetelecommunication payload to be carriedon the satellite and implement thesimulator and its sub-components. Thisincludes simulation of the ATM repeaterand the Ground segment/Satellite KU-band & Aircraft/Satellite L-band radiolinks.

GUI for TC processorObjective of another task is to develop a common data processing and graphical library for theTC Results Processor, to be used to support the test reports generation and further to design anddevelop the TC GUI module, TC Test manager and TC test processor interface. The develop -ment follows the ECSS standardization as applicable for the ground support equipment. Thedelivery consists of the Software module, the host platform HW and the appropriate documenta-tion.

Iris Programme OverviewIris, element 10 of the ESA's ARTES (Advanced Research in Telecommunications Systems) programme, aims to devel-op a new Air-Ground Communication system for Air Traffic Management (ATM). It is the satellite-based solution for theSingle European Sky Air Traffic Management (ATM) Research (SESAR) programme. It supports the implementation ofthe Single European Sky by looking at all aspects of Air Traffic Management. It also intends to modernize communicationinfrastructure and increase safety for air traffic participants. By 2020 it will contribute to the modernization of air traffic

management by providing digital data-links tocockpit crews in continental and oceanicairspace replacing a voice communicationchannel between the pilot and a controller.

Satellite-based solution for Air Traffic Management

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ON-BOARD SOFTWARE

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is a leader in the field of Space On-board Software in Czech Republic.engineers have experience from earlier non-ESA Space projects and just finished ESA

project. The On-board SW development is compliant to the actual ECSS standardization.

SWARM Accelerometer Instrument On-board Software (ESA project)• StartUp SW - Mission critical SW (stored in PROM)

• Application SW (stored in EEPROM)

• Engineering support during project phases B, C/D, E

Accelerometer On-board Software features• Science and Housekeeping data acquisition using multiple AD converters,

measurement time-stamped with accuracy better than 1 millisecond• ESA Packet Utilization Standard (PUS) TC/TM interface• SW developed in C language, time critical routines in Assembly• HW target was a significant performance constraint for the SW – x51 family 8-bit microcontroller (Space

qualified 80C32E at 12MHz with only 268 Dhrystones / 0.153 VAX MIPS)• Priority scheduler for optimal utilization of limited CPU performance

Mission backgroundThe SWARM mission objective is to provide the best survey ever of the geomagnetic fieldand the first global representation of its variations on time scales from an hour to severalyears. The challenging part is to separate the contributions from the various magneticfield sources. SWARM, a constellation mission (3 identical satellites), will simultaneouslyobtain a space-time characterisation of both the internal field sources in the Earth and theionospheric-magnetospheric current systems. Launch is planned in 2012.

HXRS (Solar Hard X-Ray Spectrometer)• Instrument On-board SW• Technology: On-board SW: 80C166 CPU, Assembly;

Ground support and test equipment SW: C++, Windows

Mission backgroundCzech Solar Hard X-Ray Spectrometer aboard the NASA & U.S. Department of Defense & U.S.Department of Energy - Multispectral Thermal Imager satellite (MTI). Launched on March 12th,2000 on a Taurus vehicle from VAFB, CA, USA, successful 18 month mission.

MIMOSA (Czech microsatellite)• Spacecraft OBC On-board SW• Main instrument (Microaccelerometer MAC-03) On-board SW• Technology: On-board SW: 80C166 CPU, Assembly;

Ground support and test equipment SW: Linux, RTLinux, C/C++Mission backgroundMIMOSA (Microaccelerometric Measurements of Satellite Accelerations) wasa Czech microsatellite, principal investigator of the project was Astronomical Insti-tute of Academy of Sciences (ASU CAS) Ondřejov, Czech Republic (Czech nation-al funding). Launched on June 30th, 2003 on Rockot KS / Breeze (Eurockot) fromPlesetsk in northern Russia. Mimosa

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ON-BOARD SOFTWARE

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STIX Instrument On-board Software (ESA project)• Engineering support during project phase B• StartUp SW - Mission critical SW (stored in PROM)• Application SW (stored in FLASH memory)

STIX On-board Software features• Control of the instrument and interface to the spacecraft• SpaceWire link interface, using the 'CCSDS packet

transfer protocol' and ESA Packet Utilization Standard(PUS) TC/TM interface

• Housekeeping data acquisition and reporting• FDIR (Failure detection, isolation and recovery) with

a high level of autonomy• Science data acquisition and storage in the instrument

internal mass memory• On-board data processing: Autonomous based on user

parametrisation and Selective based on user TCrequests – possible to select data from the instrumentinternal archive in the mass memory

• SW developed in C language• HW target: Leon 3FT IP core in FPGA

Solar Orbiter - artistic view © ESA

Mission BackgroundThe Solar Orbiter is one of the Cosmic vision M-Class ESA missions. The mission goal is to understand (and evenpredict) how the Sun creates and controls the Heliosphere. STIX (Spectrometer Telope for Imaging X rays) is one of theSolar Orbiter's on-board remote sensing instruments. STIX provides imaging spectroscopy of solar thermal and non-thermal X-ray emissions from approx. 4 to 150 keV, with unprecedented sensitivity and spatial resolution (near periheli -on), and good spectral resolution.

ESA GSTP projectsESA's General Support Technology Programme (GSTP) exists to convert promising engineeringconcepts into a broad spectrum of mature products.

OBCP-BB: Requirements and I/F definition for future OBCP Building BlockSpacecraft on-board autonomy is becoming more and more prevalent, in particular for deep spacemissions with long propagation delays and low telemetry bandwidths. One method by whichthe Spacecraft is able to maintain this autonomy is through the use of On-Board Control Proced-ures. This GSTP activity makes an assessment of the ECSS-E-ST-70-01C standard, a review theexisting OBCP technologies and determines requirements for its future implementation as a build-ing block prototype. As a part of the activity, a prototype OBCP Building Block implementation isproduced .

OSRAc: On-board Software Reference Architecture consolidationFuture modular reusable/reference on- board SW architecture with a goal to reuse the On-boardsoftware in a systematic manner. This GSTP study is following activities COrDeT and Domeng.

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EGSE SOFTWARE

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ACC Instrument EGSE Softwareprovided Accelerometer (ACC) instrument EGSE (Electrical Ground

Support Equipment) Software for the SWARM mission.

ACC Instrument EGSE functionality:• Used during the instrument development, verification / validation testing on the

instrument level and during the Spacecraft integration• Communication front end for generating, handling an receiving TC

(telecommand) / TM (telemetry) packets, according to the appropriate ESAstandards (Ground Systems and Operations, Telemetry and TelecommandPacket Utilization ECSS-E-70-41)• Load and dump SW (including EEPROM patching)• Receive and parsing of Housekeeping and Science data• Automatic communication logging

• Simulation of the spacecraft OBC (On-board computer) functionality• Allows generate all TC packets for the ACC instrument.• Open architecture - allows user to write own test scripts including TC packet

sequences in widely known PHP scripting language• Automatic Data parsing

• EGSE SW functionality provides packet filtering, automatic conversion,generated logs and error logs

• Packet Analyzer including Validar module provides functionality for autonomous validation of singlepackets and packet sequences

• Test front end for testing of ACCHW, both digital and analogue partwith specific test of HW• Control of EGSE HW modules:

HW module for two serial RS422interfaces, digital I/O interface toPPS generator and instrumentinternal relays control, communic-ation with MCU-controlled instru-ment electronics checkout unitand remote-controlled powersupply

• Support for autonomous andoperator assisted instrument SWand HW tests

• EGSE GUI• Provides on-line view (tabular and

graphical) of the instrument statusand control of instrument opera-

ACC EGSE SW screenshot tion

• TC TM FE LAN module• Provides communication interface for C&C messages from Core GSE (GSE for the SWARM space-

craft including all on-board instruments) in the integrated configuration• Technology: Linux/C++/Qt/PHP

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DATA PROCESSING SOFTWARE

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engineers have experience from several space projects – from a successful implementation ofthe data processing for satellite payloads (spectrometers & accelerometers).

SphinX (Fast Soft X-ray Spectrophotometer) on-board of CORONAS-PHOTON spacecraft

• Data processing SW• Technology: Ground segment SW: Linux, C, C++, Shell scripts, IDL,

NASA Solarsoft packages, SQL, JAVA, PHP, Firebird

Sphinx Data processing SW features• The purpose of software is to analyze and process incoming data

dumps, downloaded from the Spacecraft operational center. Theinputs for the processing are SphinX spectrometer science (X-ray)data and auxiliary data - housekeeping/ technological data and S/Cposition/orientation data.

• Processed data will be accessible locally using the interactive visual-ization tool and remotely using web server (data catalogue and visual-ization).

• Properties: Two synchronized Linux Servers, Creating of FITS filesfrom telemetry dumps, Measurements stored in a Firebird database,IDL ThickClient for interactive data visualisation, WebServer witha catalogue, PDF generator.

Mission backgroundCORONAS is a Russian program for study of the Sun and solar-ter-restrial connections physics by series of spacecrafts, which provideslaunching of three solar-oriented satellites onto the near-Earth orbit.CORONAS-PHOTON (Complex ORbital Observations Near-Earthof Activity of the Sun) is the third satellite in this series. Two previ-ous missions of the project are "CORONAS-I" (launched on March2, 1994) and "CORONAS-F" (launched on July 31, 2001). DataProcessing Ground Segment software for SphinX - a fast Soft X-raySpectrophotometer for the Russian CORONAS Solar Mission hasbeen developed in cooperation with Astronomical Institute,Academy of Sciences of the CR, v. v. i. The end customer is SpaceResearch Center of the Polish Academy of Sciences.

CORONAS-PHOTON has been launched on January 30th, 2009 on Tsyklon-3 from LC-32, Plesetsk, Russia.

HXRS (Solar Hard X-Ray Spectrometer)• Data processing SW• Automated downloads of the data files from the mission data server in the USA• Data processing – conversion from raw data to FITS format• Technology: C/C++, Windows, UNIX/Solaris, NASA Solarsoft

MIMOSA (Czech microsatellite)• Ground segment SW – automated data transfers and processing• Ground station control SW – automated communication with the satellite• Technology: Linux, C++

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UNMANNED AERIAL SYSTEMS

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Embedded electronics, prototype manufacturing, UAV control systems and payloadsCCUAS LABS - The Hacker Model Prod. and Evolving Systems' Competence Center for

Unmanned Aerial Systems Laboratories.

• specializes on electronics, especially in embedded microcontrollers, data transmission andmicrowave high frequency applications.

• team of qualified engineers have experience (20 years - since 1989), hardware andsoftware tools needed for working with the latest technolo-gies.

• Our objective is our satisfied customer.• can handle complete developments, product moderniz- ation

or only give advice or consultation in the field of datacommunications and microwave high frequency circuits.

• have been working on certificates necessary for gettingbetter in military and avionics business.

2nd generation UAV avionicsengineers have designed a control system for the new generation of Czech UAV, used asaerial targets, developed in a consortium “” together with Hacker Model Production. has

designed the on-board electronic systems andsupplied an embedded software and Ground UAV controlsoftware.

New UAV (Unmanned aerial vehicle) production lines havebeen introduced in cooperation with a partner companyHacker Model Production a. s.

UAVs:• 90 – mini unmanned reconnaissance carrier "Electric ray"• 400 – autonomous aerial target system• 700 – autonomous aerial target system (jet engine)• Scanner – reconnaissance and surveillance system

BackgroundThe progressive introduction of UAVs for both military and civilscopes is an important change in Aeronautics. Various countriesaim to introduce UAV systems in civil airspace in the time-frame2010-25, according to many projects and initiatives. Civilian UAVflight operations may include very important tasks, such as: NaturalDisaster and Emergencies Assistance; Nuclear Facilities Protection;Pipeline Inspection; Assessment and Monitoring; Scientific MissionParticipation, Contamination Measurement, Surveillance of publicgatherings, Riot Control, etc.

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HAES AERIAL TARGET UAV

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400 Aerial TargetThe 400 is an autonomous aerial target used to provide a threat-representative target drone tosupport the Ground-to-Air Weapon System evaluation, testing and training programs.

FeaturesThe 400, manufactured, isconstructed of carbon fiber and epoxy-based materials.

The 400 is capable of speeds from80 km/h (49 mph) to 400 km/h (244mph) true airspeed at sea level. Thedrone can achieve flight altitudes from30 m (100 ft) above ground level to3,000 m (10,000 ft) mean sea level.

Maneuvers include G-turns up to 20 Gs, and other aerial acrobatic turns.

a.s

The drone is launched from a rail system. The drone can land by using a parachute recoverysystem. Recovered targets are repaired, tested and reused. The 400 can carry a full range ofcurrent target payloads which include infrared and radar enhancements and a chaff/flaredispenser set.

BackgroundA realistically moving aerial target provides efficient shooting practice and combat firing for anti-aircraft missile systemsSHORAD/VSHORAD, thus improving the quality and efficiency of the gunner/operator training. Five prototype targetsof 3 different sizes (wing span 1.5 m, 1.9 m and 2.5 m) have been built to date, in 2009 – 2011.

General Characteristics of 400 V1.5

Primary function: Aerial target

Power plant: Combustion engine w/ propeller

Wingspan: 1.9 meters (6.3 ft) *

Length: 1.35 meters (4.5 ft) *

Height: 0.56 meters (1.8 ft) *

Weight: 19 kg empty, 21.5 kg max. *

Maximum speed: 400 km/h (244 mph)

Ceiling: 3,000 meters (10,000 ft)

Range: 30 km (18 mi)

*) Valid for the medium-sized model

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SCANNER UAV

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Scanner a.s

The Scanner is a medium endurance unmanned aircraft system. The Scanner's primarymission is reconnaissance and surveillance in support of the operational commander. Surveillanceimagery from video cameras and forward looking cameras are distributed in real-time.

FeaturesThe Scanner is a system, not just an aircraft. A fully operational system consists of oneaircraft (with sensors), a Ground Data Terminal, an Image Receiving System, a ScannerSatellite Link, along with operations and maintenance crews for deployed 24-hour operations.

The basic crew for the Scanner is a pilot and a payload operator. Scanner follows aconventional launch sequence from a semi-prepared surface under direct line-of-sight control.The take-off distance is typically 50 m (165 ft) and landing 100 m (330 ft).

The mission is controlled through real-time video signals received in the Ground Data Terminal.Command users are able to task the payload operator in real-time for images or video on demand.The surveillance and reconnaissance payload capacity is 10 kg (22 lb), and the vehicle carrieselectro optical and infrared cameras. The aircraft can be equipped with sensors as the missionrequires. The cameras produce full-motion video.

The system is composed of three major components, which can be deployed for operations inthe field. The Scanner aircraft can be disassembled and packed into a container for travel.

BackgroundThe Scanner system was designed in response to the needs of police and military to provide medium-durationintelligence, surveillance and reconnaissance information.

It has many other uses: promotion, real estate sales, technical documentation of historic buildings, digs registration,comparison of geological changes, agriculture, detection of illegal buildings and junkyards, searching for missing personsor fugitives, measurement of concentrations of noxious gases, traffic monitoring, residential area monitoring, and securitypatrol.

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© 2012

SCANNER UAV

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IRS (Imag e Rece ivin g System)

G DT (G ro u n d Da ta Te rmin a l)

General Characteristics of Scanner V1.3

Primary Function: Reconnaissance, airborne surveillance and target acquisition

Power plant: Engine with propeller; 1 x 11 hp

Wingspan: 3 m (10 ft)

Length: 2.15 m (7 ft)

Height: 0.85 m (2.7 ft)

Maximum take-off weight: 25 kg (55 lb)

Payload: 10 kg (22 lb)

Speed: Cruise speed around 80 km/h (49 mph), maximum up to 150 km/h (92 mph)

Range: 6.5 km (3.8 mi), limited by datalink range

Ceiling: 1,000 m (3,300 ft)

Endurance: 2 hr

Crew (remote): Two (pilot, payload operator)

Ground control system: Two suitcases, containing pilot and payload operator consoles(GDT = Ground Data Terminal, IRS = Image Receiving System)

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UAV PAYLOADS

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UAV sense and avoid systems and communication payloads

ARCA (Adaptive Routing and Conflict mAnagement) control systemThe goal of the project is to develop an autonomous on-board flight system able to guide a UAVtowards a specific destination modifying its own flight trajectory in reaction to a variety of externalsituations, maintaining the separation with other aircrafts. In restricted airspaces this system willallow a UAV to separate from other UAV by coordinating with them and autonomously solvingpossible trajectory conflicts. The system will also offer the same capabilities for the non restrictedairspace, including separation from commercial aircraft. This capability will only be exploitable ifparticular operational conditions are met (e.g. all commercial traffic is equipped with devices forproviding navigation information such as the ADS-B; adequate ATM procedures are defined to dealwith equipment failures). Path Planning and Conflict Detection & Resolution functionalities with aninnovative approach based on the emerging frameworks of Multi-agents Systems and GameTheory.

Mission backgroundOne important change in Aeronautics and Air TrafficManagement (ATM) is the progressive introduction ofUnmanned Aerial Vehicles (UAV) for both military andcivil scopes. Various countries aim to introduce UAVsystems in civil airspace in the timeframe 2010-25,according to many projects and initiatives. CivilianUAV flight operations may include very importanttasks, such as: Natural Disaster and EmergenciesAssistance; Nuclear Facilities Protection; Pipeline

Partners in the Adaptive Routing and Conflict mAnage-ment for Unmanned Aircraft Vehicles (ARCA) Project,which is a 30 months project funded under the EurostarsProgramme, the first European funding and supportprogramme specifically dedicated to SMEs, fostering collab-orative research and innovation.

Inspection; Assessment and Monitoring; Scientific Mission Participation, and others. Although many aircraft currentlyallow an autopilot to be programmed by providing waypoints, most require an element of human piloting when routes aremodified.

Long Range Communication Relay System

Air StationAir Station

RT2

• Communication relay system• Airborne re-translation• Range of the system up to 50 km

RT1

Ground Station 1Ground Station 1

BS1switch

UT1

UT2

BS2

switch

UT3

BS3UT4

BS4

Ground Station 2Ground Station 2

switch RT3

• Data communication rate 8 Mbps bothuplink and downlink

• System based on OFDMACommunication Relay System Architecture

• Typical deployment in situations withlarge distances of variable coverage

• Possible deployment to multiplereceivers at the same time

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UAV AUTOPILOT

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Autopilot OverviewThe autopilot is designed as a modular systemconsisting of a UAV Control Unit and varioussensors (GPS, gyroscope, accelerometers,altimeter, ...) communicating through twoindependent CAN buses for high reliability. Thedata collected by various sensors is combined bya unique algorithm statistically evaluating validityof the data. Data from one particular sensor aremerged with data obtained by another sensorbased on sensor noise probability guess, whichleads to more precise calculation of the UAV'sstate. This topology benefits from using ofredundant sensors that are working simultan-

UAV Control Unit

eously without switching. When sensor malfunction occurs, only noise probability increases.Classical switching to backup device does not use all available sensors during normal operation.

FeaturesThe key feature of the autopilot is to stabilize the aircraft. The considered variables are:

• direction (heading)Operator's

Input

RoutePlanner

PositionRegulators

Actuators Air Frame

• horizontal speed• altitude

The controlled variables are:

• control of the engine thrust

CollisionDetection

State Filter Sensors

Air FrameRegulation

AVCSDiagnosis UCS

Autopilot Architecture Design

• aerodynamic control surfaces(roll, pitch and yaw)

The heading is controlled by a combina-tion of deflection of the rudder (or elevat-ors in case of the rudder-free airframes)and ailerons. The horizontal speed iscontrolled by adjustment to the engine

thrust. The rate of climb to a given altitude is achieved by the application of a combination ofelevator deflection and engine thrust.

Automatic Flight Control SystemThe Automatic Flight Control System (AFCS) – higher level intelligence of the autopilot – whichaccepts the commands from the operator (respectively UCS), compares the state (orientation,position, …) of the UAV with what is commanded and instructs the other layer of the systemto make appropriate corrections. It contains the memory to store mission (a list of way points andhow to fly through them) and flight program able to react to unpredicted events.

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GROUND CONTROL SYSTEM

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UAV Control SystemThe UAV Control System (UCS) is a NATO STANAG 4586 compatible system designed to control400 aerial targets and other STANAG 4586 compatible UAV or UGV and UUV. The system isnot limited to one vehicle at a time but can receive telemetry data and sensor imagery frommultiple vehicles in parallel thereby enabling it to combine data from several sources and controlseveral vehicles and their payloads. According to STANAG 4586 multiple levels ofinteroperability are feasible between different UAVs and their UAV Ground Stations (UGSs).To achieve maximum operational flexibility the UCS supports Level 4: Control and monitoring ofthe UAV, less launch and recovery.

UCS ArchitectureAll UAVs controlled by the system communicatewith Core UCS (CUCS) through STANAG 4586defined Data Link Interface (DLI). The CUCS unitprocesses the telemetry and other data collectedfrom the UAVs. The data is provided furtherto compatible C4I Systems and through HumanComputer Interaction (HCI) module to the vehicleand payload operators.

UCS ConfigurationsThere are several configurations of the UCSavailable to meet specific requirements of various

missions. Mobile configuration is designed to provide basic functionality focusing on maximummobility and easiness of use in complicated situations. Room and Car configurations offera reasonable trade-off between full featured functionality, lower mobility and more complex human-computer interaction requiring more qualified operators.

Payload ControlThe payload carried by the vehicle can besensor systems and associated recordingdevices that are installed on the air vehicle,or they can consist of stores, e.g. weaponsystems, and associated control/feedbackmechanisms, or both. The data link elementconsists of the Air Data Terminal (ADT)in the air vehicle and the Ground DataTerminal (GDT), which may be located onsurface, sub-surface or air platforms. Thecontrol of the UAV System and communication with its payloads is achieved through the UCS anddata link elements. The UCS element incorporates the functionality to generate, load and executethe UAV mission and to disseminate usable information data products to various C4I systems ora custom external system.

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PLC CONTROL OF CHILLERS

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Software for PLC Control system, validation and verification

• has delivered software for chillers used in nuclear industry for chilling water in the second- arycircuit of a nuclear power plant.

• Verification of the software product was conductedaccording to the internal Software Requirements.

• Validation of the software product was conductedaccording to the Customer Requirements.

• The PLC testbed was used to imitate a behaviourof the system in real time with automatic, complexsimulation. Requirements are validated and evalu-ated graphically.

• The testbed provides automated generation oftest protocols.

• The software complies to the safety stand-ards IEC 61508, IEC 62138 and RCC-E.

• The platform Siemens Simatic STEP-7PLC is used in safety-related applications(Class B).

• Chiller systems can be used in all industries.• The Programmable Logic Controllers (PLCs) perform

the supervisory control of the chiller systems andemploy other sub-systems that also have embeddedprogrammable controllers.

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PLC TESTBED

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Automatic testbed for PLC SW verification

• The test bed is based on PC applications driven by external scripts.• Tested application requirements are separated into Test Cases.• Subject of verification can be the whole application, its part or even subsystem function library.• Assistance with preparation of

hardware and software designspecifications.

• Assistance with preparation ofhardware and softwarerequirements specifications.

• Test Cases are gathered in aninput script file.

• Plug-in board for PC providesanalogue and digital inputsand outputs.

• Console application running onWindows OS.

• Input script files and outputreport files in the CSV or MSExcel format.

• Test protocols are generated,revisions saved.

• The testbed imitates a behaviour of a system in real time with automatic, complex simulation.Requirements are validated and displayed graphically.

• Used in safety-related chiller application evaluation.• Used with Siemens SIMATIC S7 PLCs.

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© 2012

INDUSTRIAL CONTROL SYSTEMS AND ROBOTICS

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Prototype design & manufacturing, robotics, control systems, RF applicationsis well experienced in the design of control systems androbotics and in the field of prototype manufacturing. Wespecialize on electronics, especially in embeddedmicrocontrollers including DSPs (Digital signalprocessors) and FPGAs, data transmission andmicrowave high frequency applications.

's team of qualified engineers has experience (since1989), hardware and software tools needed for workingwith the newest technologies. 's objective is to satis-fy a customer.

can handle complete developments, productmodernization or only give an advice or a consultation in

Uniaxial robot designated to contactlessimprinting with inkjet printing head

the area of data communications and microwave high frequency circuits and industrial automation.

HF antenna hubfor signals from wireless microphones

in the 700 MHz band

System of high-performance UHFtransmitters 100 W

Four converters workto one common antenna.

Consists of autonomous unitsof transmitters

and power output stage 100 W.

Handy HF generator- range 10 kHz ..180 MHz, step 100 Hz

- internal or external modulation FM- output signal level 10 dBm/50 ohm

- supply 12 V- dimensions 180 x 110 x 45 [mm]

DSP kit- determined for operation with module

ADSP2184- 8x I/O with LED indication, 8x button,

1x potentiometer- 1x telecommunication audio codec

- 1x A/D 12 bit converter- 4x 7 SEG LED display

- supply 12 V

Terminal X-CONTROL- control unit for commanding of

production procedures- core X51 33 MIPS

- 3x RS232- min. 8x I/O, max. 48x I/O

- assemblage in a door of a switch board

Switching power supply forSONY HDCAM- input voltage 230V AC

- output voltage 4x 13.8 V/10 A DC- rack-mount case 2U 19"

- designated as a power supply ofHDCAM camera in studio

Temperature controllerof welding wire (1000 W)

- safety of maintaining operator assuredby insulating transformer

- accepts wire NOREX, ALOYor user defined

- communication per CAN,protocol CAN open

- availability of settings throughRS232 or RS485

- DIN bar mounting- optimal for packing line

Switching power supply- input voltage 20 ... 35 V AC- output voltage 13 V/10 A DC

- backed up with a lead accumulator- practical as a power supply for radio

stations

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GENERIC EMBEDDED CONTROL FRAMEWORK

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Framework overviewThe generic embedded control framework consists of 3 components:

• Control Unit (CU)• Control Library that wraps all low level hardware• Control GUI

The Control framework can be configured in 2 ways:

• XML dription of control process – this way is aimed for simple tasks• C/C++ programming – for advanced users

Features of CU• 2 independent CAN buses• 3 independent serial buses• Micro SD card slot• Ethernet connector• USB connector (micro USB)• Logic inputs/outputs• JTAG connector• RTC with battery backup

The CU has two alternative power sources: USB cable and external power cable.

Technical parameters CU

General inputs/outputs: 5 x

COM port level: TTL ( provides also TTL to RS232 converter)

COM protection: none

Ethernet: RJ45 CAT 5

Ethernet protection: none (onchip)

CAN: compliant to 2.0a

CAN maximum transmission speed: 1 MBd

Mass memory: Micro SD and SDHC cards supported

Humidity: < 95 % non condensing

Temperature: -40 ... 85° C (industrial)

RAM (external): 32 MiB (configurable)

RAM (internal): 192 kiB

EEPROM: 256 kiB (configurable)

Unit PCB size: 70 x 90 mm

Power: 6 ... 15 V (external) or4.5 ... 5 V (USB)

Power consumption: 50 mA at 12 V (External)100 mA at 5 V (USB)

Weight: 44 g

CPU: ARM family

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© 2012

GENERIC EMBEDDED CONTROL FRAMEWORK

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Features of Control LibraryThe Control Library gives user a friendlyaccess to the low level hardware functionality.

• CAN Open layer• Ethernet layer• FAT disk access• RTC access• Library with components/blocks for control process

Features of control GUIThe Control GUI gives a possibility to monit-or, configure and debug the control process.The GUI can display a content of any point,modify point values, paint charts and displaylogs from control process. Well known blockslike PID controller have their own dialog.

The GUI can connect to the CU throughethernet / UDP connection (using a propriet-ary protocol) or through a serial port.

The control points can be used as inputs andor outputs e. g. into control blocks, mathblocks, switches.

The Control network can be stored in XMLformat on SD card.

Several points can be mapped to PDO/SDOvariables from CAN Open external sensors.

More complex blocks and custom functional-ity can be compiled as custom functionalblocks.

Outputpressure

PressureSP

Waterlevel

Waterrequest

PID

0

Compare

SwitchWatterpump

Services and supportis ready to support the customers with tailoring of CU firmware according to their specific needs.

The HW (CU) can be modified (e. g. using different sizes of external memories).

can also design custom CAN Open terminals – external sensors, actuator drivers, HMIterminals.

Page 19: Aerospace  defensetechs

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Thank you

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