Additive Manufacturing Solutions - · PDF fileISO 9001 : 2015 CERTIFIED COMPANY 3D ... DMLS...

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ENGINEERING, DELIVER3D. IDEATE | DESIGN | CREATE ISO 9001 : 2015 CERTIFIED COMPANY 3D Making Unconventional Manufacturing, Conventional. www.objectify.co.in Additive Manufacturing Solutions OBJECTIFY TECHNOLOGIES PVT. LTD.

Transcript of Additive Manufacturing Solutions - · PDF fileISO 9001 : 2015 CERTIFIED COMPANY 3D ... DMLS...

ENGINEERING, DELIVER3D.

IDEATE | DESIGN | CREATE

ISO 9001 : 2015 CERTIFIED COMPANY

3DMaking Unconventional Manufacturing, Conventional.

www.objectify.co.in

Additive Manufacturing Solutions

OBJECTIFY TECHNOLOGIES PVT. LTD.

TECHNOLOGY SOLUTIONS

Direct Metal Laser Sintering (DMLS)DMLS process enables the fabrication of fully dense 3D Structures by

selective melting of micro-sized metal powder using a high-intensity

laser beam. Fabricated on EOS M290 in Maraging Steel (EOS MS1)

Selective Laser Sintering (SLS)It is an additive manufacturing process that enables the fabrication of

3D structures from micro-sized polymer powder in a layer by layer

methodology.

Complex geometry structure, fabricated on EOS P396 in PA2200

Vacuum Casting (VC)Vacuum Casting is a technique used for the production of small series

of functional polyurethane parts. Using silicone molds, the process

enables fabrication of high-quality prototypes in a short lead time.PU Parts fabricated using Vacuum Casting

process through Silicon mould

Stereolithography Apparatus (SLA)It is a form of 3-D printing technology used for creating models,

prototypes, patterns, and production parts in a layer by layer fashion

using photopolymerization.

Computer numerical control (CNC) is the automation of machine tools

by means of computers executing pre-programmed sequences

of machine control commands.

Computer numerical control (CNC)

RAPID PROTOTYPING

CONFORMAL COOLING

SMALL BATCH PRODUCTION

DESIGN FOR AM

Did You Know ?

OBJECTIFY TECHNOLOGIES PVT. LTD.

3D Printing was developed in 1985 by American Charles Hull. Making 3D printing 33 years old in 2018

TOPOLOGY OPTIMIZATION

PRODUCT DEVELOPMENT

OUR IN-HOUSE INFRASTRUCTURE

India's Biggest Additive Manufacturing Setup

Plus, state of the art Vacuum Casting Setup

EOS P110

Hexagon CMM BMV 45+ (Agni+)

Heat Treatment

Our other technologies

SLSDMLS SLA CNC

EOS P 396 Built Volume - 340 x 340 x 600 mm

EOS M 290 (x2) Built Volume - 250 x 250 x 325 mm

ProJet 6000 HD Built Volume - 250 x 250 x 250 mm

VARIAXIS j-500/5X 5 axis control for micro precision

Maraging Steel(MS1)Nickel Alloy IN718Nickel Alloy IN625Al alloy AlSi10MgStainlessSteel CXStainlessSteel 316LTitanium Ti6Al4V

Materials : Materials : Polyamide (PA 2200)Prime Cast 101PA 3200 GFPA 2241 FR

Materials : Vesijet ClearVesijet Bluestone Vesijet SL ToughVesijet SL Flex

(SLS)

(CNC)

OBJECTIFY TECHNOLOGIES PVT. LTD.

POST PROCESS AND FINISHING CAPABILITIESPAINTING & FINISHING CAPABILITY Surface Finishing and Painting for Polymer and VC parts.

PHOTOBLEACHING UV curing to increase the transparency of photopolymer parts.

SHOT PEENING / BLASTING To increase the surface smoothness of both metal and plastic parts.

POLISHING & GRINDING CAPABILITY Surface Polishing & Grinding of Metal Parts.

CNC MACHINING Performed for achieving high dimensional accuracy and the surface finishes on DMLS Parts.

HEAT TREATMENT Performed for stress relieving and inducing specific mechanical characteristics of DMLS Parts.

PRE-PROCESSING AND DATA PREPARATION CAPABILITIES

Conformal Cooling Channels

Design of Conformal Cooling Channels for enhanced tool performance with CAE Simulation (Moldex3D R14 BLM).STL file fixing and manipulation for process feasibility.

Borescope Boss fabricated from nickel

alloy IN718 using DMLS Source: MTU-Aero

Engines

OBJECTIFY TECHNOLOGIES PVT. LTD.

Vacuum Casting / Silicon Rubber Molding

Rapid Prototyping Jigs and fixtures

Automotive

Electricals and White Goods

Jewelry, Artisans and Designers

Tooling, Die and Mold making

Medical Equipment

Aerospace

Repair and Reconfigurations

Direct Metal Fabrication of Functional Part Functional Prototype

Conformal Cooling ChannelsRepairing damaged tool components

Medical Device PrototypingPreclinical Testing

Scanned & Design-able components Add-ons

Intricate and sturdy designs Geometrically Complex Shapes

Polymer productsSmall Batch Production

source: materialise.com

Industry & Application

BenefitsShort Lead Time Increase Design Freedom Light weight structure No Tools Needed Consolidation of Parts Less Raw Material Dimensional Accuracy Short Batch Production Functional Testing

Materials ABS PP PC POM ABS-PCElastomer

Topology Optimization for satellite bracket using DfAM Source: Airbus Defense & space and Poly-shape

The 3D model The Master part is built in Stereolithography

The support is removed and the master part is finished

The master is immersed in silicone

Polyurethane is poured and casted under vacuume

The excess material is removed

The part is finished

Mini Refrigerator Prototype

OBJECTIFY TECHNOLOGIES PVT. LTD.

Contact Us

OBJECTIFY TECHNOLOGIES PVT. LTD. Mobile : +91-9651669295, 8377012015

Landline: +91-11 42418286 Email : [email protected], [email protected] Office Address : Plot No. 456, Patparganj Industrial Area,

Delhi - 110092

ABOUT USObjectify is India's leading engineering organization with expertise in Additive Manufacturing and Vacuum Casting implementation. Founded at IIT Kanpur incubation centre with specialization in providing high-quality technological solutions for achieving complex manufacturing specifications in industries such as Aerospace, Automotive, Tooling, Medical, FMCG etc. Objectify Technologies is a pioneer in providing solutions for integrated metal and polymer additive manufacturing and have received ISO 9001:2015 certification from TUV Nord.

With our goal to make unconventional manufacturing processes conventional we believe in providing a state of the art workplace where customers can interact and iterate on their design and product development. Standing true to our motto “Ideate – Design – Create”, we like to work closely with our customers and engross deep to understand their concerns and problems, so as to provide them with the best technological solution.

Our aim is to bridge the gap between talented designers and consumers so as to allow them to break away from limitations posed by conventional manufacturing processes.

We achieve the highest possible quality standards using a combination of state if the art manufacturing setup with a highly experienced workforce.

MISSION STATEMENT

QUALITY STATEMENT

www.objectify.co.in