Adding Value to the Engineering Lifecycle - · PDF fileAdding Value to the Engineering...
Transcript of Adding Value to the Engineering Lifecycle - · PDF fileAdding Value to the Engineering...
© Siemens AG 2015. All rights reserved.
Adding Value to the Engineering Lifecycle Achieving improved operational efficiencies
© Siemens AG 2015. All rights reserved.
Lifecycle management
Assessment
Design +
Build
Commission +
Operate
Maintain +
Decommission
Recycle +
Whether we are a product, process
or service company our offering
has a lifecycle…
© Siemens AG 2015. All rights reserved.
Detailed planning
Evaluate impact of change
Re
lea
se
Integrated development & production processes
Improve overall product quality
Cost of change
Design for manufacturing
Early manufacturing planning
Continuous improvement
Assessment Operate Design Maintain Build Commission Decommission Recycle
© Siemens AG 2015. All rights reserved.
Detailed planning
Evaluate impact of change
Re
lea
se
Goal is to SHIFT LEFT Perform planning activities earlier
Integrated development & production processes
Improve overall product quality
Cost of change
Design for manufacturing
Early manufacturing planning
Continuous improvement
Assessment Operate Design Maintain Build Commission Decommission Recycle
© Siemens AG 2015. All rights reserved.
Detailed planning
Evaluate impact of change
Re
lea
se
Integrated development & production processes
Improve overall product quality
Design for manufacturing
Early manufacturing planning
Continuous improvement
Assessment Operate Design Maintain Build Commission Decommission Recycle
Cost of change
© Siemens AG 2015. All rights reserved.
Smart decision making…
IoT Mobile connectivity
Smart objects
M2M
Real-time data capture
Advanced production
systems Full automation
Remote monitoring
Intelligent systems
Big data Business data expected to
double every 1.2 years
Cyber security of increasing
importance
Virtualization Digitization of products,
assets and processes
Digital twin
Cyber-physical systems
Digitalization Siemens captures business knowledge and experience,
enabling fast, accurate decision making throughout
the full lifecycle; from bid to service
© Siemens AG 2015. All rights reserved.
Digital Twin – Digitalization of your product and process
Digital Twin
Capture and maintain the digital record
MORE PEOPLE
COLLABORATING...
SEARCHING FOR
MORE INFORMATION...
MAKING COMPLEX
PRODUCT DECISIONS...
UNDER PRESSURE WITH
LESS ROOM FOR ERROR.
Project execution
Maximum data re-use
Knowledge capture
Access control
Reliable data
Project reporting
Process control
Safety
Regulatory compliance
Tracking
Traceability
Transparency
Improved decision making much earlier in the cycle.
© Siemens AG 2015. All rights reserved.
Bid process
• Delivering the margin that was planned in the bid.
Knowledge management
• Using actual performance to influence new contracts/projects
and retrofit to existing assets.
Smart decisions
• Ensuring that the product meets regulations and performs as
required before it’s delivered.
Siemens and our customers are transforming through
DIGITALIZATION
The opportunities we all face, are:
© Siemens AG 2015. All rights reserved.
Benefits of bid digitalization
What digitalization can help you with during the bid/tender stage
Improved competitiveness due to
faster quotes & more accurate cost
estimates
Immediate, secure access to up-to-
date product information across
departments
2/3rd reduction of plant design costs
Bid response
Knowledge
Risk & cost
© Siemens AG 2015. All rights reserved.
Benefits of the Digital Twin
Siemens tools capturing products digitally allowing you the benefits associated of manipulating them virtually
Faster design-analysis-redesign
iterations
Less manual work and less rework;
increased efficiency
Confidence in the virtual hardware
modeling, the design implementation,
and mission simulations
A more focused test program
Project delivery
improvement
Systems engineering
approach
What’s actually there
© Siemens AG 2015. All rights reserved.
Supply chain benefits
Siemens tools allowing you to become the “Intelligent Customer” with your supply and value chain
Manage complexity
Behaviour of supply chain
Regulation
Implemented design anywhere, build
anywhere
Reduced design to customer delivery
from months & weeks to days
Global collaboration enabling re-use
to exploit new material innovation
© Siemens AG 2015. All rights reserved.
Digitalization of full lifecycle and asset management
Security of data & information, accessibility, regulatory compliance
Right information, right person, right time
Operate
Maintain +
Decommission
Recycle +
Build
Commission +
Assessment
Design +
Systems engineering /
modular approach
Configuration management
As designed
Manufacturing and
construction simulation
Virtual commissioning
As built
Operation and service
procedures
Life extension
As maintained
Dismantling approach
Safety
Material tracking
© Siemens AG 2015. All rights reserved.
How digitalization from Siemens is transforming oil and gas
“The most important benefit of Teamcenter is
that it allowed us to go global.“
Dictate the outcome of projects
Steve Joiner Integrated Product Development Manager
Manage complexity
Know what is actually there
Conform to regulations
Have bid accuracy up by 70%
FMC saved over $20,000,000 from global part re-use
Crompton Greaves have a 33% cycle time reduction
Teradyne are reducing change cost by 60% and lead
time by 84%
Siemens Energy are collaborating with over a 100 supply
chain partners
Siemens customers…
© Siemens AG 2015. All rights reserved.
Adding Value to the Engineering Lifecycle:
Achieving improved operational efficiencies