Actuator-Sensor-Interface I/O Modules for Operation in the...
Transcript of Actuator-Sensor-Interface I/O Modules for Operation in the...
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Actuator Sensor Interface
■ Overview
Application modules comprise a top section and a base sec-tion. The top section contains all the electronics and connec-tions for sensors and actuators. The base section (coupling module) accepts the AS-Inter-face flat cables. Contact is au-tomatically made with the flat cables when the top section is screwed to the base section. The insulation penetration tech-nique is implemented here.
Auxiliary power (additional sup-ply for outputs) is connected ei-ther via an M12 plug on the side of the top section or via the black AS-Interface cable and the base section with an ex-panded electromechanical in-terface (EEMI). In order to con-nect a module (input module) exclusively to the yellow AS-In-terface cable, the base section with the standard electrome-chanical interface (EMS) is suf-ficient.
Both variants have compatible connections, so input modules, for example, will also fit base sections with an expanded electromechanical interface.
The integral M12 sockets for connecting sensors and actua-tors have 5 pins. The fifth pin is not connected and is imple-mented as a "blind hole".
Module base sections/coupling modulesModule base sections are avail-able for the AS-Interface flat ca-bles (FK coupling module) and for round cables (Pg coupling module).
In the FK coupling modules, both cable guides are electri-cally connected in parallel to enable branching of the AS-In-terface cable (tree topology).
FK-E coupling modules have one cable guide for the yellow AS-Interface flat cable and one cable guide for the black cable.
AddressingApplication module can be ad-dressed using an addressing
unit (3RK1 904-2AB00) or via the master.
Mounting
The coupling module is screwed or snapped onto a 35 mm standard rail. Four seal-ing covers are supplied in the coupling module. They can be used to seal any unused cable inlets.
The AS-Interface cable is laid in the module. It latches into a guide which is located above the contact blades and is me-chanically attached. Electrical contact is not established at this point. Sealing covers are in-serted in the unused cable in-lets.
The application module is screwed in place which presses the AS-Interface cable onto the contact blades. They penetrate each core at two locations and guarantee reliable connection. Provided that the module is as-sembled correctly, it has the IP 67 degree of protection.
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
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Actuator Sensor Interface
■ Overview
LED diagnostics indication
Note on LED indication of mod-ules with electronic and relay outputs: In the case of relay out-puts, the relay can also be acti-vated when an auxiliary voltage is not applied such that the LED for the associated output is lit. In the case of activated elec-tronic outputs, the LED is only lit when the auxiliary voltage is applied.
LED indication for application modules of the PNP type
The AS-Interface chip "SAP4" is implemented in AS-Interface application modules of the NPN type. This allows a dual LED to be implemented which can be used for diagnostic information.
LED indication for application modules of the NPN type
Pin assignments Connection of sensors to a standard M 12 socket
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PNP input, Y-assignmentfor 2 x 2 I module(M 12 socket)
Pin 1: Supply L+Pin 2: Signal input 2Pin 3: Supply L–Pin 4: Signal input 1Pin 5: no contact possible
3 4
2 1
PNP input, standard assignment(M 12 socket) 3 4
2 1
Pin 1: Supply L+Pin 2: Signal input 1 (with Pin 4 internally bridged)Pin 3: Supply L–Pin 4: Signal input 1 (with Pin 2 internally bridged)Pin 5: no contact possible
NPN input(M 12 socket)Y-II assignment with allNPN modules
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IN 1 IN 2 IN 2Left column (plan view) Right column (plan view)
AS-Interface distributor(socket)
Pin 1: Connection of AS-Interface+Pin 2: not assignedPin 3: Connection of AS-Interface–Pin 4: not assignedPin 5: no contact possible
3 4
2 15
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (033-064).qxd 07/28/03 03:22 PM Page 16/60
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Actuator Sensor Interface
Accessories
■ Overview
Pin assignments Connection of actuators to standard M 12 socket
Connection of actuators/sensors3RX1 5874-pole
or
3RX1 5864-pole
AS-Interface covering capfor unused M 12 sockets3RK1 901-1KA00
Connection of external auxiliary powerAS-InterfaceM12 branch3RX9 801-0AA00 or
Coupling sockete.g.3RX1 502
Note: A comprehensive selection of accessories for connecting sensors/actuators can be found in the Section Command and signalling de-vices / BERO proximity switches / Accessories / 3RX1 cable connectors
PNP output, standard(M 12 socket)
Pin 1: not assignedPin 2: not assignedPin 3: Supply L–Pin 4: Signal output L+Pin 5: no contact possible
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3 4
2 15
NPN output, standard(M 12 socket)(Y-II assignment)
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3 4
2 1
Pin 1: Supply L+Pin 2: Signal output L–Pin 3: Not usedPin 4: Signal output L–Pin 5: no contact possible
M12 plug forauxiliary power
Pin 1: Supply L+Pin 2: not assignedPin 3: Supply L–Pin 4: not assigned
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Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
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■ Selection and ordering data
See pages 16/60 & 16/61 for wiring information.
1) Modules supplied without coupling module.2) In the event of a communications failure, the relay outputs remain in the current switch state.3) For all inputs/outputs, max. 200 mA are available.
Design Description Order No. Price Pack
1 unit Unit
3RG9 001-0AA00
3RG9 001-0AH00
3RG9 001-0AC00
3RK1 400-1BQ01-0AA3
3RG9 001-0AJ00
3RG9 001-0AB00
3RG9 100-1CQ01-0AA3
4 inputs1)PNP transistorStandard assignmentCurrent carrying capacity 100 mA
4I-100 3RG9 001-0AA00 1
4 inputs1)PNP transistorStandard assignmentCurrent carrying capacity 200 mA
4I-200 3RG9 001-0AG00 1
4 inputs1)NPN transistorY II assignment current carrying capacity: 200 mA
4I-YII 3RK1 200-0CQ01-0AA3 1
2 x 2 inputs 1)PNP transistorStandard assignmentCurrent carrying capacity 200 mA
2×2I 3RG9 001-0AH00 1
2 inputs /2 outputs 1) 2)RelayCurrent carrying capacity100 mA (inputs)1 A (DC 12) (outputs)
2I/2O-R 3RG9 001-0AC00 1
2 inputs/2 outputs1)PNP transistorCurrent carrying capacity 100 mA (inputs)2 A (outputs)
2I/2O 3RG9 001-0CC00 1
2 inputs/2 outputs1)PNP transistorCurrent carrying capacity100 mA (inputs)2 A (outputs) Uaux via M12 connector
2I/2O-M12 3RG9 001-0AM00 1
2 inputs/2 outputs1)NPN transistorCurrent carrying capacity200 mA (inputs) 1 A (outputs)
2I/2O-NPN 3RK1 400-1BQ01-0AA3 1
2 × 1 input / 1 output 1) 3)PNP transistorCurrent carrying capacity 200 mA 3) (input) 200 mA 3) (output)
2 × 1I/1O 3RG9 001-0AJ00 1
4 outputs 1) 2)PNP relayCurrent carrying capacity 1 A (DC 12)
4O-R 3RG9 001-0AB00 1
4 outputs 1)PNP transistorCurrent carrying capacity 1 AUaux via M12 connector
4O-M12 3RG9 001-0AL00 1
4 outputs 1)NPN transistorCurrent carrying capacity 1 A
4O-NPN 3RK1 100-1CQ01-0AA3 1
4 outputs 1)PNP transistorCurrent carrying capacity 1 A
4O-PNP 3RG9 001-0CB00 1
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
Discount Code: AS-Interface
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■ Selection and ordering data
Design Description Order No. Price Pack
1 unit Unit
Accessories3RG9 001-0AD00
3RG9 010-0AA00
3RG9 220-0AA00
3RX9 800-0AA00
3RK1 901-1KA00
3RX9 805-0AA00
3RX9 801-0AA00
4-fold distributorpassive without LED
4V 3RG9 001-0AD00 1
FK coupling modulefor 2 x AS-Interface cable (yellow)
• Standard version FK 3RG9 010-0AA00 1
• Designed with stainless steel com-ponents and Viton seals
FK-VA 3RK1 901-1HA00 1
FK-E coupling modulefor 1 × AS-Interface cable (yellow) and 1 × AS-Interface cable (black)
• Standard version FK-E 3RG9 030-0AA00 1
• Designed with stainless steel com-ponents and Viton seals
FK-E-VA 3RK1 901-1JA00 1
PG coupling module PG 3RG9 220-0AA00 1
PG-E coupling module PG-E 3RG9 240-0AA00 1
AS-Interface coverfor FK and PG coupling modules
3RX9 800-0AA00 1
M 12 covering capsto cover unused input and output sockets
1 packg. = 10 units
3RK1 901-1KA001 packg.
10
AS-Interface PG11 sealing gasketfor AS-Interface cableshaped for insertion in Pg 11 screwed glands(1 packg. = 10 units)
3RX9 805-0AA001 packg.
10
Conversion kit for application modulesOne kit contains a complete set of seals made of Viton and fixing screws made of stainless steel
3RK1 901-3LA001 set
1 set
Conversion kit for the coverOne kit contains a complete set of seals made of Viton and fixing screws made of stainless steel
3RK1 901-3NA001 set
1 set
AS-Interface M 12 branch 3RX9 801-0AA00 1• For adaptation of shaped AS-Inter-
face cable to a standard round cable
• Insulation piercing method for AS-Interface cable
• M 12 socket for connecting the standard round cable,IP 65 degree of protection
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
Discount Code: AS-Interface
16_Sec (033-064).qxd 07/28/03 03:23 PM Page 16/63
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■ Technical data
4 inputs100 mAPNP transistor
Standard assign-ment
3RG9 001-0AA00
4 inputs200 mAPNP transistor
Standard assign-ment
3RG9 001-0AG00
4 inputs200 mANPN transistor
Y-II assignment
3RK1 200-0CQ01-0AA3
2 x 2 inputs200 mAPNP transistor
Standard assign-ment
3RG9 001-0AH00
Slave type Standard slaves
Operational voltage in accordance with AS-Interface specification in V
26.5 ... 31.6
Total current input in mA ≤ 120 ≤ 250 ≤ 290 ≤ 250
Input connection PNP PNP NPN PNP
Inputs
• Sensor supply via AS-Interface Short-circuit and overload-proof
• Voltage range in V 20 ... 30 20 ... 27 20 ... 30
• Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 100 200
• Connection of sensors 2- and 3-wire system 2-, 3- and 4-wire sys-tem
• Switching level High in V ≥ 10
• Input current Low/High in mA ≤1.5/≥ 5
Connection of AS-Interface EMI
Watchdog –
I/O configuration 0
ID code 0 1
Assignment of data bits
• Socket 1 (data bit D0) Input PIN4 = IN1 (D0)PIN2 = IN2 (D1)
Input (D0 and D1)
• Socket 2 (data bit D1) Input PIN4 = IN2 (D1) –
• Socket 3 (data bit D2) Input PIN4 = IN3 (D2)PIN2 = IN4 (D3)
–
• Socket 4 (data bit D3) Input PIN4 = IN4 (D3) Input (D2 and D3)
AS-Interface certificate yes
Approvals UL, CSA, ship building
Protection IP 67
Ambient temperature in °C –25 ... +85
Storage temperature in °C –40 ... +85
Weight in g approx. 150
Number of I/O sockets 4 2
I/O display yellow LED
AS-Interface display green LED red/yellow/green LED green LED
AS-Interface/diagnostics display not available LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sensor
not available
Connection via contact pin on the FK or Pg coupling module
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (033-064).qxd 07/28/03 03:23 PM Page 16/64
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DIgital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
■ Technical data
2 inputs/2 outputsRelay
3RG9 001-0AC00
2 inputs/2 outputsPNP transistor
3RG9 001-0CC00
2 inputs/2 outputsPNP transistor
3RG9 001-0AM00
2 inputs/2 outputsNPN transistor
3RK1 400-1BQ01-0AA3
Slave type Standard slaves
Operational voltage in accordance with AS-Interface specification in V
26.5 ... 31.6
Total current input in mA ≤140 ≤ 270 ≤ 270 ≤ 290
Input connection PNP NPN
Inputs
• Sensor supply via AS-Interface Short-circuit and overload-proof
• Sensors 2- and 3-wire
• Voltage range in V 20 ... 30 20 ... 27
• Current carrying capacity for all inputs (Tu ≤ 40 °C) in mA 100 200
• Connection of sensors 2- and 3-wire system
• Switching level High in V ≥ 10
• Input current Low/High in mA ≤1.5/≥ 5
Outputs
• Type of output Relay Electronics
• Current carrying capacity DC 12 / DC 13 typ. in A(max. 2 A per module)
1 (DC 12)0.5 (DC 13 24 V)
2 1
• Short-circuit protection built-in
• Inductive interference protection built-in
• External voltage supply DC 24 V via M 12 plug DC 24 V via black flat cable
via M 12 plug DC 24 V via black flat cable
• Watchdog Not available built-in
Connection of AS-Interface EMI EEMI EMI EEMI
I/O configuration 3
ID code 0 1
Assignment of data bits
• Socket 1 (data bit D0) Input PIN4 = IN1 (D0)PIN2 = IN2 (D1)
• Socket 2 (data bit D1) Input PIN4 = IN2 (D1)
• Socket 3 (data bit D2) Output PIN4 = OUT1 (D2)PIN2 = OUT2 (D3)
• Socket 4 (data bit D3) Output PIN4 = OUT2 (D3)
AS-Interface certificate yes
Approvals UL, CSA, ship building
Protection IP 67
Ambient temperature in °C –25 ... +85
Storage temperature in °C –40 ... +85
Weight in g approx. 150
Number of I/O sockets 4
I/O display yellow LED
AS-Interface display green LED red/yellow/green LED
AS-Interface/diagnostics display without LED LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sen-sor
Connection via contact pin on the FK or Pg coupling module
Note 1 To supply the output circuit, an external supplementary supply (AUX POWER) of DC 20 to 30 V is necessary. The supplementary supply must comply with VDE 0106 (PELV), safety class III.
Note 2 In the event of a communications fail-ure, the relay out-puts remain in the current switch state.
–
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■ Technical data
2 × 1 input / 1 outputPNP transistor
3RG9 001-0AJ00
Slave type Standard slaves
Operational voltage in accordance with AS-Interface specifica-tion in V
26.5 ... 31.6
Total current input in mA ≤ 270
Input connection PNP
Inputs
• Sensor supply via AS-Interface Short-circuit and overload-proof
• Voltage range in V 20 ... 30
• Load rating for all inputs in mA 2001)
• Connection of sensors 2-wire system
• Switching level High in V ≥ 10
• Input current Low/High in mA ≤1.5/≥ 5
Outputs
• Type of output Electronics
• Current carrying capacity 2001)
• Switching frequency resistive load in Hz –
• Switching frequency inductive load in Hz –
• External voltage supply not required
• Short-circuit protection built-in
• Inductive interference protection built-in
• External voltage supply DC 24 V The outputs are supplied via the yellow AS-Interface cable
• Watchdog built-in
Connection of AS-Interface EMI
I/O configuration 3
ID code F
Assignment of data bits
• Socket 1 (data bit D0) Input D0 and output D2
• Socket 2 (data bit D1) –
• Socket 3 (data bit D2) Input D1 and output D3
• Socket 4 (data bit D3) –
AS-Interface certificate yes
Approvals UL, CSA, ship building
Protection IP 67
Ambient temperature in °C –25 ... +85
Storage temperature in °C –40 ... +85
Weight in g approx. 150
Number of I/O sockets 2
I/O display yellow LED
AS-Interface voltage display green LED
Diagnostics without LED
Connection via contact pin on the FK or Pg coupling module
Note The black AS-Interface cable is not required
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (065-096).qxd 07/28/03 03:24 PM Page 16/66
16/67
■ Technical data
4 outputsRelay
3RG9 001-0AB00
4 outputsPNP transistor
3RG9 001-0AL00
4 outputsNPN transistor
3RK1 100-1CQ01-0AA3
4 outputsPNP transistor
3RG9 001-0CB00
Slave type Standard slaves
Operational voltage in accordance with AS-Interface specification in V
26.5 ... 31.6
Total current input in mA ≤60 ≤ 50 ≤60
Output connection PNP NPN PNP
Outputs
• Type of output Relay Electronics
• Current carrying capacity DC 12 / DC 13 typ. in A(max. 2 A per module)
1 (DC 12)0.5 (DC 13 24 V)
1
• Short-circuit protection built-in
• Inductive interference protection built-in
• External voltage supply DC 24 V via M12 connector on the end face of the module
via FK-E or PG-E coupling module
Watchdog Not available built-in
Connection of AS-Interface EMI EEMI
I/O configuration 8
ID code 0 1 0
Assignment of data bits
• Socket 1 (data bit D0) Output PIN4 = OUT1 (D0)PIN2 = OUT2 (D1)
Output
• Socket 2 (data bit D1) Output PIN4 = OUT2 (D1) Output
• Socket 3 (data bit D2) Output PIN4 = OUT3 (D2)PIN2 = OUT4 (D3)
Output
• Socket 4 (data bit D3) Output PIN4 = OUT4 (D3) Output
AS-Interface certificate yes
Approvals UL, CSA, ship building
Protection IP 67
Ambient temperature in °C –25 ... +85
Storage temperature in °C –40 ... +85
Weight in g approx. 150
Number of I/O sockets 4
Display of outputs yellow LED
AS-Interface display green LED red/yellow/green LED green LED
Diagnostics without LED LED "AS-Interface":Green = OKRed = No data trafficRed/yellow flash = Zero addressRed flash = Overload sensor
without LED
Connection via contact pin on the FK or Pg coupling module
via contact pin on the FK-E or Pg-E coupling module
Note 1 To supply the output circuit, an external supplementary supply (AUX POWER) of DC 20 to 30 V is necessary. The supplementary supply must comply with VDE 0106 (PELV), safety class III.
Note 2 In the event of a communications fail-ure, the relay out-puts remain in the current switch state.
–
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (065-096).qxd 07/28/03 03:24 PM Page 16/67
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■ Technical data
4-fold distributor passive without LED
3RG9 001-0AD00
Function The passive 4V application module is used to connect intelligent I/O to AS-Interface
Operating voltage in V DC 26.5 ... 31.6 (AS-Interface)
Voltage range in V DC 20 ... 30
Total current carrying capacity for all distributors in A 2
Socket assignment 1 = AS-i "+"3 = AS-i "–"
Connection 4 × M12 socket for connection to AS-Interface (sensors/actuators)
Protection IP 67
Ambient temperature in °C –25 ... +85
Storage temperature in °C –40 ... +85
Number of M 12 sockets 4
Connection via contact pin on the FK or Pg coupling module
FK coupling module
for 2 x AS-Interface cable (yellow)
FK-E coupling module
for 1 × AS-Interface cable (yellow) and 1 × AS-Interface cable (black)
Standard version
3RG9 010-0AA00
Designed with stain-less steel compo-nents and Viton seals
3RK1 901-1HA00
Standard version
3RG9 030-0AA00
Designed with stain-less steel compo-nents and Viton seals
3RK1 901-1JA00
Operational voltage in accordance with AS-Interface specification in V
26.5 ... 31.6
Loading capability in A ≤ 2
Interface EMI EEMI
Ambient temperature in °C –40 ... +85
Protection IP 67 (with cover/application module)
Connection technique Insulation piercing methodfor AS-Interface flat cable
Mounting possibilities for wall and standard rail mounting
Scope of delivery 1 × coupling module4 × profiled seals3 × seals
1 × coupling module4 × profiled seals (Viton)3 × seals (Viton)
1 × coupling module4 × profiled seals3 × seals
1 × coupling module4 × profiled seals (Viton)3 × seals (Viton)
Special features – Integrated high-grade steel threaded bush-ings
– High-grade steel threadedbushings
Note Cable cages are connected electrically in paral-lel and are suitable for single T and double T junctions
–
PG coupling module
3RG9 220-0AA00
PG-E coupling module
3RG9 240-0AA00
Operational voltage in accordance with AS-Interface specification in V
26.5 ... 31.6
Loading capability in A 4
Interface EMI EEMI
Ambient temperature in °C –25 ... +85
Protection IP 67 (with cover/application module)
Connection technique via screw terminals to AS-Interface cable with top section of module
via screw terminals to AS-Interfacecable and Uaux via pins to top section of module
Mounting possibilities for wall and standard rail mounting
Supply includes 1 × PG coupling module4 × nuts2 × PG11 screwed cable gland3 × cover screws
External cable diameter in mm 6 ... 10
Conductor cross-section in mm2 1 ... 2.5
Screwed cable gland Pg11
Note When using AS-Interface flat cables, shaped PG seals are required(3RX9 805-0AA00)
Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (065-096).qxd 07/28/03 03:24 PM Page 16/68
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■ Dimension drawings
Application modules
Coupling modules
3RG9 001-0AA00 3RG9 001-0CC003RG9 001-0AD00 3RK1 200-0CQ01-0AA33RG9 001-0AG00 3RK1 400-1BQ01-0AA33RG9 001-0CB00 3RK1 100-1CQ01-0AA3
3RG9 001-0AB00 3RG9 001-0AL003RG9 001-0AC00 3RG9 001-0AM00
3RG9 001-0AH00 3RG9 001-0AJ00
FK coupling module3RG9 010-0AA00
PG coupling module3RG9 220-0AA00
FK-E coupling module3RG9 030-0AA003RG9 901-1NA003RG9 901-1JA00
PG-E coupling module3RG9 240-0AA00
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Digital I/O modules IP 67 – application modules
Actuator-Sensor-InterfaceI/O Modules for Operation in the Field (IP 65/67)
Siemens Energy & Automation, Inc.Industrial Controls Catalog
16_Sec (065-096).qxd 07/28/03 03:24 PM Page 16/69