ABB Safety relays · Safety relays C57x and C67xx range Content Selection table ... 3 J J J J J J J...

ABB

ABB 143

2CDC110004C0205

3

Safety relays

C57xandC67xxrange

Content

Selection table.................................................................................................................. 144

Approvals and marks....................................................................................................... 144

Safety for man and machine........................................................................................... 146

Generalinformation...................................................................................................... 146 Safetycategoryacc.toEN954-1................................................................................ 147 Standards,functions,applications.............................................................................. 148 Crosscircuitsafety...................................................................................................... 149

Orderingdetails.................................................................................................................. 150 EMERGENCYSTOPmonitorsandsafetygatemonitorsC571,C571-AC.................. 150 EMERGENCYSTOPmonitorsandsafetygatemonitorC573.................................... 151 EMERGENCYSTOPmonitorsandsafetygatemonitorsC576,C577........................ 152 EMERGENCYSTOPmonitorsandsafetygatemonitorsC572................................... 153 EMERGENCYSTOPmonitorsandsafetygatemonitorsC574.................................. 154 TWO-HANDcontrolC575........................................................................................... 155 ExtensionunitC579forcontactexpansion................................................................ 156 Electronicsafetyrelayswithsolid-stateoutputC6700................................................ 157 Electronicsafetyrelayswithsolid-stateoutputC6701................................................ 158 Electronicsafetyrelayswithsolid-stateoutputC6702................................................ 159Technicaldata C57x............................................................................................................................ 160 C67xx........................................................................................................................... 162Dimensionaldrawings C57x............................................................................................................................ 161 C67xx........................................................................................................................... 163

144 ABB2CDC110004C0205

3

2CD

C 2

65 0

12 F

0b04

Safety relaysC57x rangeSelectiontable,Approvalsandmarks

Type C571 C573 C571-AC C576 C577 C572 C574 C575 C579

Function EMERGENCYSTOP J5) J5) J5) J5) J J J5) - -

Safetygatemonitoring J J J J J6) J J6) - -

Presscontrol - - - - - - - J -

Crosscircuitdetection - - J J J J J J -

Safetycategorieacc.toEN954-11)

B J J J J J J J J J4)

1 J J J J J J J J J4)



4 J1) J1) J J J J J3) J7) J4)

Connection singlechannel J J J - - J J - -

twochannel J J J J J J J J -

Enablingcircuitsundelayed 2n/o 3n/o 2n/o 2n/o 2n/o 3n/o 2n/o 2n/o 4n/o

Enablingcircuitsdelayed - - - - - - 2n/o - -

Signalingcircuits - 1n/c - - - 2n/c 1n/c 2n/c -

Start automatic8) J J J J - J J,- - -

monitored - - - J J -,J - -

Jexistingjpending

Approvals

A UL 508, CAN/CSA C22.2 No.14 J J J J J J J J

Baumusterbescheinigung E 6794 J

Baumusterbescheinigung E 6795 J

M BGPrüfzertifikat J J j j J J J J

Marksa CE J J J J J J J J Jb C-Tick J J J J J J J J

1) Possiblewithadditionalexternalmeasures.Thefiguresapplyonlyifthecablesandsensorsarelaidsafelyandprotectedmechanically.Seealsousermanualandapplicationmanual.

2) Themaximumsafetycategoryacc.EN954-1,whichcanbereached,dependsessentiallyontheexternalwiring,thechoiceofthesensorsandthepositionofthemachine.Thenominalregulationsforthesafetyatmachineshavetobeobserved.

3) Possiblewithundelayedenablecontact.4) Thesafetycategoryacc.toEN954-1correspondstothoseofthebasicunit.5) TheON-buttonisnotmonitored.ValidonlyforC574deviceswithauto-start.6) WithmonitoredON-buttonpossible.ValidonlyforC574deviceswithmonitoredstart.7) Acc.toEN574,typeIIIC.8) Automaticrestarting(asperEN60204-1)mustbepreventedbythehigher-levelcontrolsystemintheeventofEMERGENCYSTOP.

ABB 145

2CDC110004C0205

3

2CD

C 2

65 0

31 F

0b04

Type C6700 C6701 C6702

Function EMERGENCY-STOP J J JSafetygatemonitoring J J J

Presscontrol - - -

Treadmats - J JElectronicsensors - J J

Cascadeinput24VDC - 1 1

Crossshort-circuitdetection J J JSafetycategorieacc.toEN954-1

B J J J1 J J J2 J J J3 J J J4 - J J

Connection singlechannel J J Jtwochannel J J J

Enabling circuits Stop-Cat. 0 21) 22) 1

Enabling circuits Stop-Cat. 1 - - 13)

Signalingcircuits - 4) -

Start automatic J J Jmonitored J J J

Jexistingjpending

Approvals

A UL 508, CAN/CSA C22.2 No.14 J J J

TÜV TÜV J J J

Marksa CE J J Jb C-Tick J J J

1) Theoutputsareonlysafeinconnectionwithanexternalcontactor.2) Canbeusedaselectricalsensorinput3) OFF-delayadjustable:0.05-3sor0.5-30s4) Onesafetycircuitcanbeusedassignalingcircuit.

Safety relays with solid-state outputsC67xx rangeSelectiontable,Approvalsandmarks

146 ABB2CDC110004C0205

3

Safety relaysSafetyformanandmachineGeneralinformation

Safetyformanandmachine

MachineryDirective98/37/EECTheMachineryDirective98/37/EECisvalidthroughoutEurope.ThisDirectiveobligesthemachinemanufacturertoguarantee,byattachingtheCEmark,thatallEuropeanStandardsrelevanttothismachinetypehavebeenobserved.TheCEmarkisattachedbythemanufacturerathisresponsibility.NomachinemaybeputintocirculationormarketedwithoutthisCEmark.

Importantnotice:Theproductsdescribedhereinaredesignedtobecomponentsofacustomizedmachinerysafety-orientedcontrolsystem.Acompletesafety-orientedsystemmayincludesafetysensors,evaluators,actuatorsandsignalingcomponents.Itistheresponsibilityofeachcompanytoconductitsownevaluationoftheeffectivenessofthesafetysystembytrainedindividuals.ABBAG,itssubsidiariesandaffiliates(collectively"ABB")arenotinapositiontoevaluateallofthecharacteristicsofagivensystemorproductormachinenotdesignedbyABB.ABBacceptsnoliabilityforanyrecommendationthatmaybeimpliedorstatedherein.ThewarrantycontainedinthecontractofsalebyABBisthesolewarrantyofABB.Anystatementscontainedhereindonotcreatenewwarrantiesormodifyexistingones.

FurtherInformation:

User manual

Ausermanualwithadevicedescription,connectiondiagramsandapplicationinformationinseverallanguagesisenclosedwitheverysafetyswitchingdeviceofC570andC67xxrange.

Safety handbook

Youcanfindfurtherinformationinthe"SafetyEngineering"applica-tionmanual.Itprovidesyouwiththerequiredinformationontherele-vantsafetystandardsandprojectplanninginformation.Theentirerangeofcomponentsusedforsafetyapplicationsisex-plainedinthisManual,fromthesensor(emergencystopcommanddevicesandpositionswitches),throughevaluationunits(safetyswitchingdevicesC57xandfail-safecontrolAC31S)totheactuator(e. g.contactorforswitchingmotors).Allthesecomponentsmustbeselectedcorrectlyinordertomeettherequirementsapplicabletomodernsafetyfacilities.TheSafetyhandbookcanbedownloadedonourhomepage.

Safetycircuitsmustmeetthefollowingrequirementsdependingonthesafetycategorieacc,toEN954-1:

Copingwithanindividualfaultincludingallsequentialfaultsinthecontrolcircuit(single-faulttolerance).

PreventionofautomaticrestartofthemachinewhentheEMERGENCYSTOPfacilityisreset.

Settinguparedundantcircuitbyatleasttwocontactorrelays. Creatingdiversity,e. g.bycombiningn/candn/ocontactsofthe

auxiliarycontactors. CyclicmonitoringofthesafetycircuitwitheachON-OFFcycle.

J

J

JJ

J

TheABBsafetyswitchingdevicescomplywithallrequirementsofEN60204,part1,andareapprovedbytheGermanEmployers’LiabilityInsuranceAssociations(BG)and/orTÜV(GermanTechnicalInspectionAuthority).

Fieldsofapplication: EMERGENCYSTOPcircuits Safetygatemonitoring Two-handcontrols Safetytreadmats

Practicalexperiencehasshownthat,inafewapplications,itisnecessarytoalsomonitorthesensingelements(EMERGENCYSTOPbuttons,limitswitchesofthesafetygatesetc.).Atwo-channeland/orcross circuit safeconfigurationisadvisableinsystemswithahighlevelofcontamination.Incaseofthetwo-channelcontrolconfiguration,thecontactpartofthecommandunithasaredundantdesign.Thesupplyleadscanalsobemonitoredforcrosscircuits.Incaseofafault,thesystemrevertstosafestateafterthesafetycontacts(enabling circuits)areopened.Enablingcircuitsaresafetycontactswhichreliablyswitchoffthehazardousdrivesormachines.(n/ocontactswhichreliablyopenincaseoffaults).Dependingonthedevicetype,thereareadditionalsignalling contacts(n/ccontactswhichcloseintheeventofafaultorsemiconductoroutputs).Ofcourse,itispossibletoalsouseenablingcontactsassignalingcontacts.Uniqueandclearterminalidentificationpermitssimple,reliableandrapidwiring.Theriskofawiringfaultisappreciablyreduced.

JJJJ

StandardsforthesafetyofmachineryEN 60204-1 "Functionalsafetyofelectrical/electronic/

programmableelectronicsafety-relatedsystems"

EN 418 "Safetyofmachinery;emergencystopequipment"

EN 574 "Two-handcontroldevices"

EN 954-1 "Safety-relatedpartsofcontrolsystems"

EN 1050 "Principlesforriskassessment"

EN 1088 "Interlockingdevicesassociatedwithguards"

IEC 61508 "Functionalsafetyofelectrical/programmableelectronicsafetyrelatedsystem"

ABB 147

2CDC110004C0205

3

B 1 2 3 4

S1

S2

F1

F2

P1

P2

P1

P2

2CD

C2

620

01F

0004

Safety relaysSafetyformanandmachineSafetycategoryaccordingtoEN954-1

S- Serious injuries S1 Slight(andnormallyreversible)injuries. S2 Serious(normallyirreversible)injuries,includingdeath.

F- Frequency and/or duration of the risk exposure F1 Raretofrequentand/orshortdurationofexposure. F2 Frequenttosustainedand/orlongdurationofexposure.

P- Options for risk avoidance (generallyreferredtothespeedandfrequencyatwhichthe dangerouscomponentmovesandtotheclearancefrom thedangerouscomponent) P1 Possibleundercertainconditions. P2 Hardlypossible.

B, 1, 2, 3 and 4: Categories for safety-related components of controls Preferredcategory. Possiblecategoryrequiringadditionalmeasures. Disproportionatelyextensivemeasuresbycomparison withtherisk.

SummaryoftherequirementsforcategoriesaccordingtoEN954-1

Safety Summary of requirements System behavior2) Principles for

category1) achieving safety

B Thesafety-relatedcomponentsofcontrolsand/ortheirprotection Theoccurrenceofafaultmaylead devicesandtheircomponentsmustbedesigned,constructed, tolossofthesafetyfunction. selected,assembledandcombinedincompliancewiththe applicablestandards,suchthattheycanwithstandtheanticipated Predominantlycharacterized influences. byselectionofcomponentsl 1 TherequirementsofBmustbecompliedwith. Theoccurrenceofafaultmaylead Time-provencomponentsandtime-provensafetyprinciples tolossofthesafetyfunctionbutthe havetobeapplied. probabilityofoccurrenceislessthan incategoryB.

2 TherequirementsofBandtheuseofthetime-provensafetyprinciples Theoccurrenceofafaultmaylead mustbecompliedwith. tolossofthesafetyfunctionbetween Thesafetyfunctionhastobecheckedatappropriateintervals theinspectionintervals. bythemachinecontrol. Thelossofthesafetyfunctionis detectedbythecheck/inspection.

3 TherequirementsofBandtheuseofthetime-provensafetyprinciples Ifthesinglefaultoccurs,thesafety mustbecompliedwith. functionisalwaysmaintained. Safetyrelatedcomponentsmustbedesignedinawaythat: Certainfaultsbutnotallfaultsare asinglefaultinanyofthesecomponentsdoesnotleadtoloss detected. ofthesafetyfunctionand Anaccumulationofundetectedfaults theindividualfaultisdetected,wheneverfeasibleinan mayleadtolossofthesafetyfunction. appropriatemanner. Predominantlycharacterized bythestructure 4 TherequirementsofBandtheuseofthetime-provensafetyprinciples Ifthefaultsoccur,thesafetyfunction mustbecompliedwith. isalwaysmaintained. Safetyrelatedcomponentsmustbedesignedinawaythat: Thefaultsaredetectedingoodtimeto asinglefaultinanyofthesecomponentsdoesnotleadtoloss preventlossofthesafetyfunction. ofthesafetyfunctionand theindividualfaultisdetectedatorbeforethenextrequirement applicabletothesafetyfunctionor,ifthisisnotpossible, thatanaccumulationoffaultsmaynotleadtolossofthe

safetyfunction.

1) Thecategoriesarenotintendedtobeappliedinanyspecificorderorhierarchicalarrangementswithrespecttothetechnical-safetyrequirements.2) Theriskassessmentwillindicatewhetherfullorpartiallossofthesafetyfunction(s)astheresultoffaultisacceptable.

ClassificationofamachineintocategoriesaccordingtoEN954-1

PursuanttotheMachinery Directive 98/37/EEC,everymachinemustcomplywiththerelevantdirectivesandstandards.Measuresmustbetakentokeeptherisktopersonsbelowatolerableextent.

Thismandatoryclassificationrunslikearedthreadfromselectionofthesmallestlimitswitchthroughtotheoverallconceptoftheentiremachine,alwaysraisingapermanentconflictbetweenwhatistechni-callyfeasibleandwhatispermittedonthebasisof"puretheory".

Inthefirststep,theprojectplannerperformsariskevaluationacc.toEN 1050 "Risk Assessment".Thismusttakeintoaccountthemachine'sambientconditionsforinstance.Then,anyoverallriskmustbeassessed.Thisriskassessmenthastobeconductedinaformthatallowsdocumentationoftheprocedureandtheresultsachieved.Therisks,dangersandpossibletechnicalmeasurestoreducerisksanddangersmustbestipulatedinthisriskassessment.

Afterstipulatingtheextentoftherisk,thecategoryonthebasisofwhichthesafetycircuitsaretobedesignedisdeterminedwiththeaidofEN 954-1 "Safety-Related Components of Controls".Thecategorydeterminedthiswaydefinesthetechnicalrequirementsapplicabletothedesignofthesafetyequipment.Therearefivecate-gories(B,1,2,3and4),whereB(standingforbasiccategory)definesthelowestriskandthusalsotheminimumrequirementsapplicabletothecontroller.

Thus:Dependingontheapplication,noteverytechnicallyfeasiblesafetycategoryisalsopermitted.Forinstance,incaseofcontactlessprotectiondevices(lightbarriersetc.)onlycategories2or4areper-mitted.Incontrast,incaseoftreadmats,categoriesBto4canbeuseddependingonriskassessment,providedthatthesecategoriescanbereachedatallowingtothedesign.

Startingpointfortheriskassessmentofthesafety-relatedcompo-nentofthecontroller.

PossibleselectionofcategoriesaccordingtoEN954-1

148 ABB2CDC110004C0205

3

Safety relaysSafetyformanandmachineStandards,functions,applications

Stopcategoriesacc.toEN60204Standard EN 60204demandsthateverymachinemustfeaturethestopfunctionofcategory0.Stopfunctionsofcategories1and/or2mustbeprovidedifnecessaryfortechnicalsafetyand/orfunctionalrequirementsofthemachine.Category0andcategory1stopsmustbeoperableindependentoftheoperatingmode,andacategory0stopmusthavepriority.

Therearethreecategoriesofstopfunctions:

Category 0:Shut-downbyimmediateswitch-offoftheenergysupplytothemachinedrives.

Category 1:Controlledshut-down,wheretheenergysupplytothemachinedrivesisretainedinordertoachieveshut-downandwheretheenergysupplyisonlyinterruptedafterstandstillhasbeenreached.

Category 2:Acontrolledshut-downwheretheenergysupplytothemachinedrivesisretained.

ScopeofapplicationPotentialrisksandhazardsposedbyamachinemustbeeliminatedasfastaspossibleintheeventofdanger.Fordangerousmovements,thesafestateisgenerallyastandstill.AllsafetyswitchingdevicesofC570rangeswitchtode-energizedstate,i.e.standstillfordrives,intheeventofdangerorfault.

EMERGENCY STOP

EMERGENCYSTOPdevicesmusthavepriorityoverallotherfunc-tions.Theenergysuppliedtothemachinedriveswhichmaycausedange-rousstatesmustbeswitchedoffasfastaspossiblewithoutfurtherrisksordangers.Resettingthedrivesmaynottriggerarestart.TheEMERGENCYSTOPmustacteitherasastopofcategory0orasastopofcategory1.AccordingEN418"EMERGENCYSTOPequipment,functionalaspects,principlesfordesign"theresettingofthecontroldevicemayonlybepossibleasaresultofanactionbyhandatthecontroldevice.Resettingthecontroldevicemaynotreleasearestartinstruc-tion.Arestartofthemachinemayonlybepossiblewhenallconcer-nedoperatingelementshavebeenresetindividuallyandconsciouslybyhand.ThebasicdevicesoftheC57xrangeofsafetyswitchingdevicescanbeusedforEMERGENCYSTOPapplicationsuptocategory4acc.toEN954-1.Dependingonexternalwiringandcableroutingofthesensors,category3or4acc.toEN954-1canbereached.

Safety gate monitoring

AccordingtoEN1088,adistinctionismadebetweeninterlockingguardsandinterlockingguardswithguardlocking.Hereaswell,thesafetyswitchingdevicesareusedforEMERGENCYSTOPapplications.Controlsuptocategory4toEN954-1arepos-sible.

Presses and punchesTwo-handcontrolisintendedfordevicesonwhichtheoperatormustusebothhandssimultaneously,thusprotectinghimagainstrisksanddangers.

SafetyfunctionsAuto-startWhenthesensorcircuitisclosedthedeviceisactive.

IfanON-buttonisinstalledinthefeedbackcircuit,acrosscircuitofthefeedbackcircuitisnotmonitored.SafetycategoriesB,1,2,and3donotdictateacross-circuitdetection.

Ifadevicewiththefunction"auto-start"shallbeusedforsafetyca-tegories4andEMERGENCYSTOP,theuserhastoguaranteeafaultexclusionintheON-buttoncircuit,e. g.byasafelayingoftheON-buttonline.

Monitored startAfterasupplyvoltagefailureorasaftey-relatedswitch-off,thedevicewillbestartedonlybyactuationoftheON-button.

EspeciallyforpressestypeIIICtoDIN574ispossible.Safetycategory4toEN954-1ispossibleifthefeedandthefeed-backcircuitaremonitoredforcrosscircuits.

AfterclosingthesensorlinetheON-buttonhastobeactuated.

Cross circuit safetyCrosscircuitsafetydenotestheabilityofmonitoringmodulestodetectfaults(causedbypinchedcable,earth-leakage,ect.)thatcanoccurintheapplicationbeingmonitoredandtopreventthereleaseofthesafetycircuitsuntilexternalfaultshavebeenremoved.

Deviceoutputs

Safety outputs

Thesafety-relatedfunctionmustbecontrolledviasafeoutputcontacts,theso-calledsafetyoutputs.Safetyoutputsarealwaysnormallyopencontactsandswitchoffwithoutdelay.

Signalling outputs

Forthesignallingoutputs,normallyopencontactsandnormallyclosedcontactswhichmaynotperformsafety-relatedfunctionsareused.Safetyoutputsalsobeusedassignallingoutputs.

Delayed safety outputs

Driveswhichhavealongovertravelmustbedeceleratedintheeventofdanger.Forthispurpose,theenergysupplymustbemaintainedforelectricalbraking(stopcategory1acc.toEN60204-1).

Contact expansion

Ifthesafetyoutputsofthebasicdevicedonotsuffice,positivelydrivencontactors(e. g.B6,B7)maybeusedforcontactexpansion.

ABB 149

2CDC110004C0205

3Y22

ϑ

1

3

2414 34 42

2313Y11Y10

A2

A1 33 41

4

5

52

51Y21Y12

Y34Y33PE Y44Y43

L-/N

L+/L1

6

7

8

2

PE

2CD

C2

620

24F

0004

Safety relaysSafetyformanandmachineCrosscircuitsafety

CrosscircuitsafetyOnABBSafetyrelaysC57xandC67xx,wicharedesignedtomonitorEMERGENCYSTOP,two-handcontrolunitsandsafetygates,crosscircuitsafetyisachievedbytwochannel(redundant)wiringofEMERGENCYSTOPcontroldevices(seediagrambelow).ThetwoEMERGENCYSTOPchannelsareoperatedatdifferentvoltages;thustheunitswilldetectexcessivecurrentflowbetweenthetwopointsanddisconnecttheenablingcircuits.

Type of fault

➀ +➄ Connection(crosscircuit)betweenY12andY21 Thefaultwillbedetectedasashort-circuit(excessivecurrentflow).Theunitwilldisconnecttheenablingcircuits.

➁ EarthingofY21 Thefaultwillbedetectedasashort-circuit(excessivecurrentflow).Theunitwilldisconnecttheenablingcircuits.

➂ +➃ NextoperationofEMERGENCYSTOPbuttonwilldetectthefaultasnovoltagechangewilloccuronY12. TheunitwillpreventrestartingunitlthefaulthasbeenremovedandtheEMERGENCYSTOPmodulereset.

➅ -➇ Immediatedetectionofthelineinterruption(voltagechangeonY12)andopeningoftheenablingcircuits TheunitwillpreventrestartingunitlthefaulthasbeenremovedandtheEMERGENCYSTOPmodulereset.

Theunitsincorporateinternalelectricalshort-circuitprotectionwhichwilltripwhenafaultoccurs(short-circuit,crosscircuit,...)anddisconnecttheenablingcircuits.Afterafaulthasbeenremoved,thesafetyrelaywillrecognizethisandagainbereadyforoperation.Neithertheunitnoranyinternalfusibleswillneedtobeexchanged.

150 ABB2CDC110004C0205

3

2CD

C 2

61 0

32 F

0004

C571

2CD

C2

620

13F

0004

2CD

C2

620

02F

0004

2CD

C2

620

14F

0004

2CD

C2

620

11F

000413 23

A1 Y11 Y12

A214 24

A1

A2

13

14

23

24

Y33

Y21Y34

Y22

13 23A1 Y1 Y2

A214 24

A1

A2

13

14

23

24

ϑ

2

1

3

2414

2313Y2Y1

A2

A1

4

5

K1 K2

K1

K2

K1

K2

M3~

L+

L-L-/N

L+/L1

C57

1

76

1

2

3

4

Y34Y22Y12 14 24

Y33

Y34

Y21Y11

Y22Y12

A2

A1 13 23

K1

L-/N

K2

K1

K2

L1

N

L-/L1

C57

1-A

C

K1

K2

M3~

5

6

Safety relaysC571 and C571-ACOrderingdetails

EMERGENCYSTOPmonitorandsafetygatemonitorC571andC571-AC

1) Possibleincombinationwithadditionalexternalmeasures.Informationgiveninbracketsonlyapplyifcablesandsensorsareinstalledsafelyandmechanicallyprotected.

Type SupplyvoltageUc

Order code Pack.unit

piece

Price1piece

Weight1piecekg/lb

Auto-start SupplyvoltageVcat

EMERGENCYSTOPbuttonorlimitswitch

Feedbackloopformonito-ringofexternalcontactors

Safetyoutputs:2n/ocontacts,positivelyguided

3LEDsforstatusindication Safetycategoryacc.to

EN954-1:B,1,2,3,41)

JJ

J

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➀ PTC-fuse➁ Powerpack ➂ Controllogic➃ Channel1 ➄ Channel2➅ Externalstartingconditions ➆ Startpushbutton

Connection diagram C571

Block diagram C571

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs

(n/o)Y1-Y2 Feedbackloop, ON-button

➀ Powerpack ➁ Controllogic➂ Channel1 ➃ Channel2➄ Externalstartingconditions ➅ Startpushbutton

Connection diagram C571-AC

Block diagram C571-AC

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs (n/o)Y11-Y12 Channel1Y21-Y22 Channel2Y33-Y34 Feedbackloop, ON-button

Application

ThesafetyrelaysC571andC571-ACcanbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418andinsafetycircuitsaccordingtoVDE0113Part1(11.98)and/orEN60204-1(11.98),e. g.withmovablecoversandguarddoors.Dependingontheexternalconnections,safetycategoriesB,1,2,3or41)accor-dingtoDINEN954-1areachievable.

Whenthesafetycombinationisusedin"automaticstart"mode,automaticrestarting(accordingtoEN60204-1,sections9.2.5.4.2and10.8.3)mustbepreventedbythehigher-levelcontrolsystemintheeventofEMERGENCYSTOP.

Functions

ThesafetyrelaysC571andC571-AChavetwoenabling(safe)circuitswhichareconfiguredasn/ocontacts.ThenumberofenablingcircuitscanbeincreasedbyaddingoneormoreC579extensionunits.ThreeLEDs(Power,Channel1,Channel2)indicatetheoperatingstateandfunction.WhentheEMERGENCYSTOPbuttonorthelimitswitchisunlockedandwhentheON-buttonispressed,theinternalcircuitsofthesafetyrelaysandtheexternalcontactorsarecheckedforproperfunctioning.

C571C571

24VDC24VAC/DC

1SAR 501 020 R00031SAR 501 020 R0001

11

0.26/0.570.26/0.57

C571-ACC571-AC

115VAC230VAC

1SAR 501 020 R00041SAR 501 020 R0005

11

0.29/0.640.29/0.64

•Approvals................................................................................ 144 •Technicaldata..........................................................................160•Dimensionaldrawings............................................................. 161

ABB 151

2CDC110004C0205

3

1SA

R 5

01 0

31 F

0001

C573

2CD

C2

620

04F

000413 23 33

A1 Y1 Y2

41 42 A214 24 34

A1

A2

13

14

23

24

41

42

33

34

2CD

C2

620

15F

0004

ϑ

2

1

3

2414 34 42

2313Y2Y1

A2

A1 33 41

4

5

K1 K2 H1

K2

K1

L+

L-L-/N

L+/L1

K1

K2

M3~

C57

3

7

6

C573 24VDC/AC 1SAR 501 031 R0001 1 0.28/0.62

Auto-start SupplyvoltageVcat


Single-ortwo-channelconnection



Signallingcontacts:1n/ccontact,positivelyguided


EN954-1:B,1,2,3,41)

JJ

J

J

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Safety relaysC573Orderingdetails

EMERGENCYSTOPmonitorandsafetygatemonitorC573Application

ThesafetyrelayC573canbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418andinsafetycircuitsaccordingtoVDE0113Part1(11.98)and/orEN60204-1(11.98),e.g.withmovablecoversandguarddoors.Dependingontheexternalconnections,safetycategoriesB,1,2,3or41)accordingtoDINEN954-1areachievable.

Functions

ThesafetyrelayC573hasthreeenablingcircuits(safetyoutputs)whichareconfiguredasn/ocontactsandasignalcircuitconfiguredasan/ccontact.ThenumberofenablingcircuitscanbeincreasedbyaddingoneormoreC579extensionunits.ThreeLEDs(Power,Channel1,Channel2)indicatetheoperatingstateandfunction.WhentheEMERGENCYSTOPbuttonorthelimitswitchisunlockedandwhentheON-buttonispressed,theinternalcircuitsofthesafetyrelaysandtheexternalcontactorsarecheckedforproperfunctioning.


Block diagram C573

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs (n/o)41-42 Signallingoutput (n/c)Y1-Y2 Feedbackloop, ON-button

➀ PTC-fuse➁ Powerpack ➂ Controllogic ➃ Channel1 ➄ Channel2 ➅ Externalstartingconditions ➆ Startpushbutton

1) Possibleincombinationwithadditionalexternalmeasures.Informationgiveninbracketsonlyapplyifcablesandsensorsareinstalledsafelyandmechanicallyprotected.



piece

Price1piece

Weight1piecekg/lb


152 ABB2CDC110004C0205

3

1SA

R 5

01 1

20 F

0001

1SA

R 5

01 2

20 F

0001

C576

C577

2CD

C2

620

07F

000413 23 Y33

A1 Y11 Y12

Y21 Y22 A214 24 Y34

A1

A2

13

14

23

24

2CD

C2

620

19F

0004

ϑ

2

1

3

4

5

Y34Y22Y12 14 24

Y33Y21Y11

A2

A1 13 23

K1 K2

K1

K2

L+/L1

L-/N

Y12 Y22

K1

K2

M3~

C57

6 /

C57

7

Y34

67

EMERGENCYSTOPmonitorandsafetygatemonitorC576andC577Application

ThesafetyrelaysC576andC577canbeusedinsafetycircuitsaccordingtoVDE0113Part1(11.98)orEN60204-1(11.98),e. g.withmovablecoversandsafetygates,theC577inEMERGENCYSTOPcircuitsaccordingtoEN418.Dependingonexternalconnections,safetycategoriesB,1,2,3or4accordingtoDINEN954-1areachievable.

Functions

ThesafetyrelaysC576andC577havetwoenablingcircuits(safetyoutputs)configuredasn/ocontacts.ThenumberofenablingcircuitscanbeincreasedbyaddingoneormoreC579extensionunits.ThreeLEDs(Power,Channel1,Channel2)indicateoperatingstateandfunction.WhentheEMERGENCYSTOPbuttonorthelimitswitchisunlockedandwhentheON-buttonispressed,theinternalcircuitofthesafetyrelayandtheexternalcontactorsarecheckedforproperfunctioning.OntheC577,theONcircuitY33-Y34ischeckedforshortcircuit.ThismeansthatafaultisdetectedwhenY33-Y34isclosedbeforetheEMERGENCYSTOPbuttonisclosed.

Safety relaysC576 and C577Orderingdetails

C576: Auto-Start

C577: MonitoredStart

C567 and C577: Crosscircuitdetectionat


24VDCattheEMER-GENCYSTOPbutton

Two-channelconnection Feedbackloopformonito-

ringofexternalcontactors Safetyoutputs:

2n/ocontacts,positivelyguided


EN954-1:B,1,2,3,4

J

J

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JJ

J

JJ


Start Order code Packunit

piece

Price1piece

Weight1piecekg/lb

Connection diagram C576 and C577

Block diagram C576 and C577

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs (n/o)


Y11-Y12 Channel1: EMERGENCYSTOPorlimitswitchY21-Y22 Channel2: EMERGENCYSTOPorlimitswitchY33-Y34 Feedbackloop, ON-button

C576 24VAC/DC auto 1SAR 501 120 R0001 1 0.27/0.60

C577 24VAC/DC monitored 1SAR 501 220 R0001 1 0.28/0.62


ABB 153

2CDC110004C0205

3

2CD

C 2

61 0

50 F

0b07

C572

2CD

C2

620

03F

000413 33 41

A1 Y11 Y21

Y33 Y43 PE

14 34 42

A1

A2

13

14

23

24

51

52

33

34

23 51

Y10 Y12 Y22

Y34 Y44 A2

24 52

41

42

Y22

ϑ21

3

2414 34 42

2313Y11Y10

A2

A1 33 41

4

5

52

51Y21Y12

Y34Y33PE Y44Y43

L-/N

L+/L1

K1

K2

K1 K2 H1

K1

K2

M3~

C57

2

76

2CD

C2

620

16F

0004


EMERGENCYSTOPmonitorandsafetygatemonitorC572Application

ThesafetyrelayC572canbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418,insafetycircuitsaccordingtoVDE0113Part1(06.93)and/orEN60204-1(12.97),e.g.withmovablecoversandsafetygates.Dependingontheexternalconnection,safetycategoriesB,1,2,3or4accordingtoDINEN945-1areachievablewiththisdevice.

Functions

ThesafetyrelayC572hasthreeenablingcircuits(safetyoutputs)whichareconfiguredasn/ocontactsandtwosignalcircuitsconfiguredasan/ccontact.ThreeLEDs(Power,Channel1,Channel2)indicateoperatingstateandfunction.WhentheEMERGENCYSTOPpushbuttonorlimitpushbuttonisunlockedandtheON-buttonispressed,theredundantsafetyrelays,electroniccircuitryandexternalcontactorsaretestedforproperfunctioning.OntheC572,theONcircuitY33-Y34ischeckedforshortcircuit.ThismeansthatafaultistdetectedwhenY33-Y34isclosedbeforetheEMERGENCYSTOPbuttonisclosed.

C572 24VDC24VAC115VAC230VAC

1SAR 501 032 R00031SAR 501 032 R00021SAR 501 032 R00041SAR 501 032 R0005

1111

0.42/0.930.42/0.930.52/1.150.52/1.15

Auto-start/monitoredstart 24VDCatEMERGENCY

STOPbuttonorlimitswitch Crosscircuitdetectionat




Signallingcontacts:2n/ccontacts,positivelyguided


EN954-1:B,1,2,3,4

JJ

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Block diagram C572

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs33-34 (n/o)41-42,51-52 Signallingoutputs (n/c)

Y43-Y44 jumper=Auto-start withoutjumper=monitoredstartY10-Y11 jumper=twochanneloperation,EMERGENCY STOPatY11-Y12andY21-Y22Y11-Y12, jumper=singlechanneloperation,EMERGEN-CY STOPatY10-Y12,Y21-Y22jumperedY33-Y34 Feedbackloop,ON-button



piece

Price1piece

Weight1piecekg/lb

➀ Powerpack➁ PTC-fuse ➂ Controllogic ➃ Channel1 ➄ Channel2 ➅ Externalstartingconditions ➆ Startpushbutton


154 ABB2CDC110004C0205

3

2CD

C2

620

17F

0004

C574

2CD

C 2

61 0

51 F

0b07

2CD

C2

620

05F

000413 31 47

A1 Y11 Y21

Y33 PE

14 32 48

A1

A2

13

14

23

24

23 57

Y10 Y12 Y22

Y34 A2

24 58

31

32

47

48

57

58

Y22

ϑ21

3

2414 32 48

2313Y11Y10

A2

A1 31 47

4

5

6

7

58

57Y21Y12

Y34Y33PE

K1H1 K2

K1

K2

L+/L1

L-/N

C57

4

K1

K2

M3~

9

8


1) Forundelayedenablingcircuitsonly.

EMERGENCYSTOPmonitorandsafetygatemonitorwithtimedelayC574ApplicationThesafetyrelayC574canbeusedinEMERGENCYSTOPdevicesaccordingtoEN418,insafetycircuitsaccordingtoVDE0113Part1(06.93)and/orEN60204-1(12.97),suchasformonitoringsafetygates,orincircuitswithcontrolledstand-stillrequirement(STOPCategory1).Dependingontheexternalcircuitry,thisdevicecanbeusedtorealizesafetycategoriesB,1,2,3or41)forundelayedenablingcircuitsaccordingtoDINEN954-1.

FunctionsTheC574safetyrelaypossessestwodelayedandtwoundelaledenablingcircuits(safetyoutputs)asn/ocontactsandoneundelayedsignaloutputasn/ccontact.FiveLEDs(Power,Channel1,Channel2,delayedchannel1,delayedchannel2)indicatetheoperatingstatusandthefunctions.Theredundantsafetyrelays,theelectronicsandtheoperatedmotorcontactorsaretestedforproperfunctioningwhentheEMERGENCYSTOPbuttonorthelimitswitchbuttonisunlatched,andwhenONcircuitY33-Y34isclosed.OntheC574(monitoredstart),theONcircuitY33-Y34ischeckedforshortcircuit.ThismeansthatafaultistdetectedwhenY33-Y34isclosedbeforetheEMERGENCYSTOPbuttonisclosed.

Auto-startormonitoredstart(dependingondevice)

Shortcircuitprotection Single-ortwo-channel

connection Feedbackloopformonito-

ringofexternalcontactors Off-delayTvcontinuously

adjustable Safetyoutputs:

2n/ocontacts(stopcat.0),2n/ocontacts(stopcat.1),timedelayed,pos.guided

Signallingoutput:1n/ccontact,positivelyguided


EN954-1:B,1,2,3,41)

J

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Type Supplyvoltage

Uc

Off-delay

Tv

Start Order code Pack.unit

piece

Price1piece

Weight1piecekg/lb

Block diagram C574

1 Powerpack2 PTC-fuse3 Controllogic4 Channel15 Channel26 Channel1(+)7 Channel2(+)8 Externalstartingconditions9 Startpushbutton


A1-A2 Supplyvoltage13-14,23-24 Safetyoutputsundelayed(n/o)31-32 Signallingoutputsundelayed(n/c)47-48,57-58 Safetyoutputsdelayed(n/o)


0,5-30s

moni-tored


1111

0.50/1.100.50/1.100.65/1.430.65/1.43


0,5-30s

auto


1111

0.50/1.100.50/1.100.65/1.430.65/1.43


0,05-3s

moni-tored


1111

0.50/1.100.50/1.100.65/1.430.65/1.43


0,05-3s

auto


1111

0.50/1.100.50/1.100.65/1.430.65/1.43

•Approvals......................................144 •Technicaldata...............................160 •Dimensionaldrawings......................161

formonitoredstart:Y11-Y12, jumper=singelchanneloperation,Y21-Y22 EMERGENCYSTOPatY10-Y11Y10-Y11 jumper=twochanneloperation,EMERGENCY STOPatY11-Y12andY21-Y22Y33-Y34 Feedbackloop,ON-button

ABB 155

2CDC110004C0205

3

2CD

C 2

61 0

52 F

0b07

C575

2CD

C2

620

18F

0004

13 31 41

A1 Y12 Y22

Y31 Y33

14 32 42

A1

A2

13

14

23

24

41

42

23

Y11 Y21 Y23

Y32 A2

24

31

32

2CD

C2

620

06F

0004

Y23

ϑ��

�

2414 32 42

2313Y12Y11

A2

A1 31 41

�

�

Y22Y21

Y31 Y33Y32

S2

S1

K1 K2 H1

J

K1

K2

L+/L1

L-/N

K1

K2

M3~

C57

5

7

�


Two-Handcontrolacc.toEN574TypeIIIC

24VDCatthetwo-handcontrolswitches

Simultaneitymonitoring:0.5s

Crosscircuitdetection Feedbackloopformonito-


2n/ocontacts,positivelyguided

Signalingcontacts:2n/ccontacts,positivelyguided


ENtypeIIIC:B4

J

J

J

JJ

J

J

JJ



1111

0.42/0.930.42/0.930.52/1.150.52/1.15

TWO-HANDcontrolC575Application

C575issuitableforinstallationincontrolsforpresses:HydraulicpressesDINEN693,eccentricandrela-tedpressesEN692,screwpressesEN692.

Functions

Thetwo-handcontrolunitC575possessestwoenablingcircuits(safetyoutputs)configureasn/ocontactsandtwosignaloutputsconfiguredasn/ccontacts.FiveLEDs(Power,S1ON,S1OFF,S2ON,S2OFF)indicatetheoperatingstatusandthefunctions.Thesafetyoutputsareclosedbysimultaneousoperation(<0.5s)ofthepushbuttonsS1andS2.Ifonepushbuttonisnolongerpressed,theoutputsopen.Theydonotcloseagainuntilbothpushbuttonsarenolongerpressedandthensimultaneouslypressedagain.


Block diagram C575

A1-A2 Supplyvoltage13-14,23-24 Safetyoutputs (n/o)31-32,41-42 Signallingoutputs (n/c)

➀ Powerpack➁ PTC-fuse ➂ Controllogic ➃ Channel1 ➄ Channel2➅ Safetyoutput ➆ Externalstartingconditions

Y11-Y12 FeedbackloopY21,Y22,Y23PushbuttonS1Y31,Y32,Y33PushbottonS2

1) AccordingtoEN574,TypeIIIC



piece

Price1piece

Weight1piecekg/lb


156 ABB2CDC110004C0205

3

1SA

R 5

02 1

40 F

0001

C579

2CD

C2

620

09F

000413 23 33

A1 43 44

51 52 A214 24 34

A1

A2

13

14

23

24

51

52

33

34

43

44

2CD

C2

620

20F

0004

ϑ

2

1

3 4

5

K2

K1

L+/L1

Y33

Y34

L-/N

13 23 33

14 24 34 342414 44 52

332313

A2

A1 43 51

K1 K2 K3 K4 K5 K6

K5

K6

K3

K4

C57

9

C57

x

7

6

Safety relays - Contact expansionC579Orderingdetails

ExtensionunitC579forcontactexpansionApplications

TheC579extensionunitcanbeusedincombinationwithallC57xbasicunits.Itextendsthenumberofenablingcircuits.Dependingontheexternalconnection,safetycategoriesB,1,2,3or4accordingtoDINEN954-1areachievablewiththisdevice.

Functions

TheC579extensionunithasfourenablingcircuits(safetycircuits)configuredasn/ocircuits.TwoLEDs(channel1,channel2)indicateoperatingstateandfunction.ThedeviceiscontrolledviaoneenablingcircuitofthesafetyrelaysC57x.WhentheEMERGENCYSTOPpushbuttonorthelimitswitchisunlockedandtheON-buttonispressed,theinternalcircuitofthesafetyrelayandtheexternalcontactorsarecheckedforcorrectfunctioning.

C579C579-ACC579-AC

24VAC/DC115VAC230VAC

1SAR 502 040 R 00011SAR 502 040 R 00041SAR 502 040 R 0005

111

0.28/0.620.31/0.680.31/0.68

1safetyoutputcontactofthebasicdeviceisrequiredforconnectiontotheex-tensionunit.



EN954-1:B,1,2,3,4dependingontheexternalconnection

J

J

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Block diagram C579

A1-A2 Supplyvoltage13-14,23-24, Safetyoutputs33-34,43-44 (n/o)51-52 Signallingoutput (n/c)




piece

Price1piece

Weight1piecekg/lb


ABB 157

2CDC110004C0205

3C6700

2CD

C2

620

10F

0004

Y11 Y12 Y34A1 Y33

Y20 Y21 A2Y22 14 24

A1

14 24

2CD

C2

620

21F

0004

1

2

3

4

Y34Y22Y12 14 24

Y33Y34

Y21Y20Y11

Y22Y12

A2 (-)

A1 (+)

K1 K2

2,5A

K1

K2

L+

L-

K1

K2

M3~

C67

006

5

2CD

C 2

61 0

26 F

0004

Safety relay with solid-state outputC6700Orderingdetails

Electronicsafetyrelaywithsolid-stateoutputC6700Applications

TheC6700safetycombinationcanbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418andinsafetycircuitsaccordingtoEN60204-1(11.98),e. g.formovingcoversandsafetygates.Safetycate-toriesB,1,2or3accordingtoDINEN954-1orSIL1orSIL2accordingtoIEC61508canbeachieved,dependingontheexternalcircuits.

Functions

TheC6700safetyrelayhastwosolid-stateoutputs.ThreeLEDs(Power,Run,Fail)indicatetheoperatingstateandthefunction.Duringoperation,allinternalcircuitelementsarecyclicallymonitoredforfaults.Safetycategory3accor-dingtoEN954-1isachievedonlyincombinationwith2externalactuatorswithpositivelydrivenfeedbackcontacts.

Type Supplyvoltage

Uc

Releasetimeafter

EMERG.STOP


piece

Price1piece

Weight1piecekg/lb


Block diagram C6700


Auto-start/monitoredstart Feedbackloopformonito-


2solid-statecomponentsá0,5A


EN954-1:B,1,2,3 Safetyintegritylevelacc.to

IEC61508:SIL1,SIL2

JJ

J

JJ

J

A1-A2 Supplyvoltage14,24 Safetyoutputs (electronicoutputs)

Y20-Y21 withjumper = singlechannel withoutjumper = twochannelY11-Y12 Channel1:EMERGENCYSTOPorlimitswitchY21-Y22 Channel2:EMERGENCYSTOPorlimitswitchY33-Y34 Feedbackloop(Auto-start)A1-Y34 Feedbackloop,ON-button(monitoredstart)

C6700 24VDC <30ms 1SAR 510 120 R0003 1 0.18/0.40


158 ABB2CDC110004C0205

3 C6701

2CD

C2

620

22F

0004

2CD

C2

620

29F

0004

Y11 Y12 Y34A1 Y32

Y35 Y21 A2Y22 14 24

A1

14 24

1

1

2

Y34Y22Y12 141 24

Y32Y35Y11 Y21

A2 (-)

A1 (+)

K1 K2

6,3A

L+

L-

µC1 µC2

L+

14

3

4

K1

K2

M3~

C67

01

Y34

K1

K2

Y22Y126

5

2CD

C 2

61 0

27 F

0004

Safety relay with solid-state outputsC6701Orderingdetails

Electronicsafetyrelaywithsolid-stateoutputC6701Application

TheC6701safetyrelaycanbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418andinsafetycircuitsaccordingtoEN60204-1(11.98),e.g.inmovableguardsandsafetygates.Dependingontheexternalcircuitelements,safetycategoriesB,1,2,3or4accordingtoDINEN954-1orSIL1,SIL2orSIL3accordingtoIEC61508canbeachieved.

Functions

TheC6701safetyrelayhastworeliablesolid-stateoutputs.ThreeLEDs(Power,Run,Fail)indicatetheoperatingstateandthefunction.Whenthedeviceisputintooperationitrunsthroughaself-testtotestthecorrectfunctioningoftheinternalelectronics.Allinternalcircuitcomponentsaremonitoredforfaultscyclicallyduringoperation.Externalactuatorsorloadscanbeswitchedviasafeoutputs14and24.


Block diagram C6701

Auto-start/monitoredstart Crosscircuitdetectioncon-

figurable Feedbackloopformonito-

ringofexternalcontactors 2solid-statecomponentsà

1,5A Cascadinginput 3LEDsforstatusindication Safetycategoryacc.to

EN954-1:B,1,2,3,4 Safetyintegritylevel

acc.toIEC61508:SIL1,SIL2,SIL3

JJ

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J

JJJ

J

A1-A2 Supplyvoltage14,24 Electronicoutputs1 Cascadinginput

Y32 tosupply = Auto-start open = monitoredstartY35 tosupply = withoutcrosscircuitdetection open = withcrosscircuitdetectionY11-Y12 Channel1:EMERGENCYSTOPorlimitswitchY21-Y22 Channel2:EMERGENCYSTOPorlimitswitchA1-Y34 Feedbackloop,ON-button


Type Supplyvoltage

Uc

Releasetimeafter

EMERG.STOP


piece

Price1piece

Weight1piecekg/lb

C6701 24VDC 30msmin. 1SAR 511 320 R0003 1 0.17/0.37


ABB 159

2CDC110004C0205

3C6702

2CD

C2

620

23F

0004

2CD

C2

620

30F

0004

Y11 Y12 Y34A1 Y32

Y35 Y21 A2Y22 14 28

A1

14 28

1

�t

1

2

Y34Y22Y12 141 28

Y32Y35Y11 Y21

A2 (-)

A1 (+)

K1 K2

6,3A

L+

L-

µC1 µC2

L+

14

3

4

C67

02

Y34

K1

K2

Y22Y12

K1

K2

M3~

6

5

2CD

C 2

61 0

28 F

0004

Electronicsafetyrelayswithsolid-stateoutputC6702Application

TheC6702safetyrelayscanbeusedinEMERGENCYSTOPcircuitsaccordingtoEN418andinsafetycircuitsaccordingtoEN60204-1(11.98),e.g.inmovableguardsandsafetygates.Dependingontheexternalcircuitelements,safetycategoriesB,1,2,3or4accordingtoDINEN954-1orSIL1,SIL2orSIL3accordingtoIEC61508canbeachieved.

Functions

TheC6702solid-statesafetyrelayshaveonesafesolid-stateoutputandonetime-delayedsafesolid-stateoutput.ThreeLEDs(Power,Run,Fail)indicatetheoperatingstateandthefunction.Whenthedeviceisputintooperationitrunsthroughaself-testtotestthecorrectfunctioningoftheinternalelectronics.Allinternalcircuitcomponentsaremonitoredforfaultscyclicallyduringoperation.Externalactuatorsorloadscanbeswitchedviasafeoutputs14and28.

C6702C6702

24VDC24VDC

0.05-3s0.5-30s

1SAR 543 320 R00031SAR 513 320 R0003

11

0.17/0.370.17/0.37

Safety relays with solid-state outputsC6702Orderingdetails


Block diagram C6702

Auto-start/monitoredstart Crosscircuitdetectioncon-

figurable Feedbackloopformonito-

ringofexternalcontactors 2Safetyoutputsà1,5A:

1solid-statecomponentundelayed:stopcategory01solid-statecomponentdelayed(delaytimeadjustablefrom0,05-3sor0,5-30s):stopcategory1

Cascadinginput 3LEDsforstatusindication Safetycategoryacc.to

EN954-1:B,1,2,3,4 Safetyintegritylevel

acc.toIEC61508:SIL1,SIL2,SIL3

JJ

J

J

JJJ

J

A1-A2 Supplyvoltage14 Electronicoutput28 Delayedelectronicoutput1 Cascadinginput

Y32 tosupply = Auto-start open = monitoredstartY35 tosupply = withoutcrosscircuitdetection open = withcrosscircuitdetectionY11-Y12 Channel1:EMERGENCYSTOPorlimitswitchY21-Y22 Channel2:EMERGENCYSTOPorlimitswitchA1-Y34 Feedbackloop,ON-button


Type Supplyvoltage

Uc

Releasetimeafter

EMERG.STOP


piece

Price1piece

Weight1piecekg/lb


160 ABB2CDC110004C0205

3

Safety relaysC57x rangeTechnicaldata

1) at115VAC,230VAC:max.200ms2) at24VAC:max.300ms3) at115VAC,230VAC:max.300ms4) at115VAC,230VAC:max.80ms

Type C571(-AC) C573 C576 C577 C579(-AC) C572 C574 C575

Input circuit A1-A2

Supplyvoltage seeorderingdetails

Supplyvoltagetolerence

AC -15%...+10%

DC -15%...+20% -15%...+10%

Powerconsumption 1.5W/VA 3W/VA 4W/VA 3W/VA

Dutytime 100%

Mainsbuffering 60ms 60ms 30ms 80ms 35ms 100ms 30ms 40ms

Time response - Control circuit

Responsetime 30ms1) 100ms

monitoredstart - - - 30ms - 25ms 80ms -

auto-start 200ms2),3) 200ms2) - - - 150ms 80ms -

Releasetime 20ms

atEMERGENCYSTOP 200ms 200ms 80ms 20ms - 25ms 25ms -

atpowerfailure 200ms 200ms 100ms 150ms 25ms4) 350ms 100ms -

Recoverytime 250ms

atEMERGENCYSTOP 200ms 200ms 200ms 400ms - 200ms aftertimelapse -

atpowerfailure 200ms 200ms 200ms 600ms 100ms 500ms 1s -

Minimum control pulse length / time

EMERGENCYSTOP

200ms3) 200ms 25ms 25ms - 25ms 25ms -

ON-button 150ms3) 150ms 40ms 25ms - 25ms 25ms -

Simultaneity unlimited 500ms

Output circuits

Kindofoutput 2n/o 3n/o+1n/c 2n/o 2n/o 4n/o 3n/o+2n/c 4 n/o 8) + 1 n/c 2n/o+2n/c

Contactmaterial

Ratedswitchingcurrent(IEC60947-5-1)

AC15 1150V 5A 6A 5A/2A5) 6A

AC15 230V 5A 6A 5A/2A5) 6A

DC13 24V 5A 6A 5A/2A5) 6A

Ratedthermalcurrent 5A 6A 5A 6A

for2-4releasecircuitsatTa=70°C

2RC:4A 3RC:3.5A 4RC:3A

5A

4A

5A

atTa=60°C 2RC:4.5A 3RC:4A 4RC:3.5A 6A 5A 6A

atTa=50°C 2RC:5A 3RC:4.5A 4RC:4A 6A 5A 6A

Mechanicallifetime 1x107switchingcycles

Electricallifetime 1x105switchingcycles

Operatingfrequency 1000/hatloadwithratedswitchingcurrent

Short-circuitproofIK=1kA6),max.fuserating

6Aslow,10Afast7)

General data

Dimensions(WxHxD) 22.5x102x120mm(0.89x4.02x4.72inch)

45x102x120mm(1.77x4.02x4.72inch)

Mountingposition any

Degreeofprotection enclosure/terminals

IP40/IP20

IP20/IP20

Ambienttemperaturerange

operation -25...+60°C

storage -40...+80°C

Mounting DINrail(EN50022)

5) undelayed/delayedreleasecircuits6) otherfusesonrequest7) signalcircuitofC573=6A8) 2undelayedand2delayedn/ocontacts

ABB 161

2CDC110004C0205

3

1SV

C1

100

00F

031

4

C571, C573, C576, C577, C579

1SV

C1

100

00F

031

3

C572, C574, C575

Safety relaysC57x rangeTechnicaldata(continued),dimensionaldrawings

Dimensionaldrawings Dimensions in mm

1) Possiblewithadditionalexternalmeasures.Thefiguresapplyonlyifthecablesandsensorsarelaidsafelyandprotectedmechanically.Seealsousermanualandapplicationmanual.

2) Possiblewithundelayedenablecontact.3) accordingtotargetofIEC61508-1Tab3

Type C571(-AC) C573 C576 C577 C579 C572 C574 C575

Electrical connection

Wiresize rigid 2x2.5mm2/1x4mm2(1x12AWG/2x14AWG)

fine-strandwithwireendferrules 2x1.5mm2/1x2.5mm2(2x16AWG/2x14AWG)

Standards

Standards EN60204-1(VDE0113-1),EN292,EN954-1

RoHsDirective 2002/95/EC

Safetycatagory (EN954-1) 41) 41) 4 4 asbasicdevice

4 42) 4

(EN574) - - - - - - TypeIIIC

Type-proof-test 10a

PFH 3x10-7[1/h]3) 3x10-8[1/h]3) 3x10-9[1/h]3) 3x10-8[1/h]3)

Mechanicalresistance(EN60068) 8g,10ms

Isolation data

Ratedinsulationvoltage(VDE0110,IEC947-1)

300V

Ratedimpulsewithstandvoltage(VDE0110,IEC664)

4kV

Pollutiondegree(VDE0110,IEC664,IEC255-5)

3

Overvoltagecategory(VDE0110)

III

162 ABB2CDC110004C0205

3

Safety relays with solid-state outputsC67xx rangeTechnicaldata

1) onlyforundelayedoutput2) WhenthecasadeinputissuppliedfromA1,themaximumreactiontimeafteranEMERGENCYSTOPaplies.3) Nosupplyofthedrivers,onlyinternalsupplybridging,SELV-/PELVpowersupplybuffers.4) 1SAR543320R0003:0.05-3s/1SAR513320R0003:0.5-30s

Type C6700 C6701 C6702

Input circuit

Supplyvoltage 24VDC

Supplyvoltagetolerence -10%...+15%

Powerconsumption 1.5W 1.3W 1.3W

Dutytime 100%

Time response

Responsetime monitoredstart 125ms 60ms 60ms

auto-start 250ms 60ms 60ms

Releasetime at EMERG. STOP 30ms 45ms 45ms1),adjustable0.05-30s4)

atpowerfailure 25ms 100ms2) 100ms2)

Recoverytime at EMERG. STOP 20ms 400ms 400ms

atpowerfailure 0,02s max.7s max.7s

Mainsbuffering 25ms3) 25ms2)3) 25ms2)3)

Minimum control pulse length / time

EMERGENCY STOP 20ms 25ms 30ms

ON-button 0.02s 0.2-5s 0.2-5s

Simultaneity unlimited

Output circuits

Kindofoutput 2electronical

Contactmaterial solid-state

Ratedswitchingcurrent(IEC60947-5-1)

AC15 1150V - - -

AC15 230V - - -

DC13 24V 0.5A 1.5A 1.5A

Mechanicallifetime

Electricallifetime unlimitedasswitchingelectronically

Operatingfrequency 3000/hatloadwithratedswitchingcurrent

Short-circuitproof,max.fuserating

short-circuitproof,nofusingnecessary

General data

Dimensions(WxHxD) 22.5x100x86mm(0.89x3.94x3.39inch)

Mounting any

Degreeofprotection enclosure/terminals

IP40/IP20

Ambienttemperaturerange

operation -25...+60°C

storage -40...+80°C

Mounting DINrail(EN50022)

Electrical connection

Wiresize rigid 2x2.5mm2/1x4mm2(2x14AWG/1x12AWG)

fine-strandwithwireendferrules 2x1.5mm2/1x2.5mm2(2x16AWG/1x14AWG)

ABB 163

2CDC110004C0205

3

C6700 / C6701 / C6702

1SV

C1

100

00F

031

0

Y11 Y12 Y34

POWERRUN

FAIL

A1 Y33

Y20 Y21 A2

Y22 14 24

22,5

82 62

15

110

86

73,5

63,5

35

26,5

5

80 100

Safety relays with solid-state outputsC67xx rangeTechnicaldata(continued),dimensionaldrawing

Dimensionaldrawing Dimensions in mm

Type C6700 C6701 C6702

Standards

Standards EN60204-1(VDE0113-1),EN292,EN954-1,IEC61508,DINEN01161)

Safetycategory(EN954-1) 3 4 4

Safetyintegritylevel(IEC61508) 2 3 3

Type-proof-test 10a

PFD 9,18x10-4 2,347x10-6

PFH 3x10-7[1/h]2) 5,358x10-11[1/h]2)

Mechanicalresistance(EN60068) 8g/10ms,15g/5ms

Insulation data

Ratedinsulationvoltage(VDE0110,IEC947-1)

50V

Ratedimpulsewithstandvoltage(VDE0110,IEC664)

500V

Pollutiondegree(VDE0110,IEC664,IEC255-5)

Overvoltagecategory(VDE0110)

1) Electricalequipmentoffurnaces.VDE-CertificatforC6701andC6702available.2) accordingtotargetofIEC61508-1Tab3

164 ABB2CDC110004C0205

3

Notes

ABB Safety relays · Safety relays C57x and C67xx range Content Selection table ... 3 J J J J J J J...

Documents

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