A3 lean and green at tem i hoor 20121206
1
Stefan Bükk Lean Development Coach [email protected] Lean and Green Product Development Knowledge Gap 2012-08-27 22 Q/P t 50% $ 65% 80% $ t Q/P ? A Learning Strategy / Process Design of the value stream Detail Design Set-based Design Market analysis Integration events • The Company’s vision • Road map ESD vision Design Freeze Cust. Proto 1 st S-parts PPAP Customer Milestones RFQ SOP Nom. CER Design B DV S CAM Tool PV Validation Production preparation Start SOP & closing PM Plan Backwards Design Freeze Cust. Proto 1 st S-parts PPAP Customer Milestones RFQ SOP Nom. G2 G3 G4 G5 G6 CER PM Gaps closed, have BASELINE End of Set-Based IE IE IE IE BE IE Proposal K-brief Project K-brief Project K-brief Project K-brief Project K-brief Project K-brief Proposal pproved Gaps found & closing planned Feasible Solution Set Feasibility to be confirmed Alt. set 1 Alt. set 2 Alt. set 3 Alt. set 4 Alt. set 5 Validate Tool Detail LOOK ASK M O DE L DISCUSS A C T λ § § § §§ § Omöjligt (med dagens kunskap)
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Transcript of A3 lean and green at tem i hoor 20121206
Stefan Bükk Lean Development Coach [email protected]
Lean and Green Product Development
Knowledge Gap
11
2012-08-27 21
Visualisering%• Effek<v1kommunika<on1&1
underlä6ar1förståelse1• Underlä6ar11ledning1&1styrning1
Förslagstavla1
Visuell1planering1
Kompetensmatris1
2012-08-27 22
5. Set-based Design
Shrink the set of solutions to a point
%3%–%Make%sure%that%it%works%before%you%decide%
2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%
1%–%Explore%the%design%space%
Q/P
t 50%
$ 65%
80%
11
2012-08-27 21
Visualisering%• Effek<v1kommunika<on1&1
underlä6ar1förståelse1• Underlä6ar11ledning1&1styrning1
Förslagstavla1
Visuell1planering1
Kompetensmatris1
2012-08-27 22
5. Set-based Design
Shrink the set of solutions to a point
%3%–%Make%sure%that%it%works%before%you%decide%
2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%
1%–%Explore%the%design%space%
$ t
Q/P
?
16
2012-08-27 31
A Learning Strategy / Process
Design of the value stream
Detail Design Set-based Design
Market analysis
Integration events
• The Company’s vision • Road map
ESD vision
2012-08-31 32
Lean%Product%Development%(LPD)%
Stefan Bükk
Lean Development Coach [email protected]
Tel: +46 709-34 92 10
Dr.-Ing. Lars Holmdahl
Lars Holmdahl HB
Tel: +46 708-775316
www.larsholmdahl.com
26Knowledge Based Development Forum
Traditional product development model
DesignFreeze
Cust.Proto
1stS-parts PPAPCustomer
MilestonesRFQ SOPNom.
G3G2 G4 G5 G6CER
CER DesignB DV S CAM Tool PV
Validation Production preparationStart SOP & closing
KAM PM
STP
Book
ing
Plan
Tech
nolo
gy
Road
map
s
27Knowledge Based Development Forum
Plan Backwards
DesignFreeze
Cust.Proto
1stS-parts PPAPCustomer
MilestonesRFQ SOPNom.
Improved Product Development Model
G2 G3 G4 G5 G6CER
STP
Book
ing
Plan
Tech
nolo
gy
Road
map
s
PM
Gapsclosed, haveBASELINE
End ofSet-Based
IE IE IE IEBE IE
ProposalK-brief
ProjectK-brief
ProjectK-brief
ProjectK-brief
ProjectK-brief
ProjectK-brief
Proposalapproved
Gapsfound
& closingplanned
Feasible Solution Set
Feasibility to be confirmed
Alt. set 1Alt. set 2Alt. set 3Alt. set 4Alt. set 5
ValidateToolDetail
11
2012-08-27 21
Visualisering%• Effek<v1kommunika<on1&1
underlä6ar1förståelse1• Underlä6ar11ledning1&1styrning1
Förslagstavla1
Visuell1planering1
Kompetensmatris1
2012-08-27 22
5. Set-based Design
Shrink the set of solutions to a point
%3%–%Make%sure%that%it%works%before%you%decide%
2%–%Chose%soluCons%at%the%intersecCon%of%possibiliCes%
1%–%Explore%the%design%space%
LOOK
ASK
MODEL
DISCUSS
ACT λ
§ § § §§ §Omöjligt
(med dagens kunskap)
