A Complete filtration Solution...

A Complete filtration Solution Company

Our Brief Past

• We Started in 1985 as a Trading House;

• Immediately as per market requirement,

graduated to manufacturing Filter bags,

• From 1992 onwards we started

manufacturing cages as well

• For next two decades we kept

manufacturing bags and cages, meeting

the customer needs

Progress of Industrial Filters &

Fabrics P Ltd [IFF] • By 2010 Industrial Filters & Fabrics was

one of the Top bag & cage manufacturing

company, supplying to most of the major

Cement, Steel,Sponge,Power utilities as

well as OEMs,as next step,we ventured

into Fabric manufacturing as well;

Move Forward• In 2010 IFF Non woven Plant was established;

• In order to meet the New emission norms, as

prescribed by CPCB and looking to market

demand, in 2013 we established Global

standard PTFE membrane lamination plant;

• Till date, We have manufactured and Supplied

more than 20 Lac meters of Non woven

Fabric, as well as 6.0 Lac meters of Laminated

Fabric, since inception of both State of art

manufacturing plants;

Our Manufacturing Facilities :-

Cage Unit - Musakheri

Non Woven Plant- Manglia

Our Lamination Plant Inaugural (

2013)

South Africa Plant

Our South Africa plant

• Nonwoven Felt - 60000 Linear Mtr/ Month

• Bags (Nonwoven) - 2000 Nos / Day

• Bags (RABH) - 200 Nos / Day

• Nonwoven division is equipped with State-

of-art manufacturing facilities for

manufacturing most kind of Technical felt

and filter media which are used for air,

solid and liquid filtration.

• Well equipped Technical Center with

unique testing facilities from raw material

fibre to finish product.

➢ Install Capacity 60000 Mtr / Month

➢ Finish Width 3.0 Mtr Wide

➢ Fabric weight 200 g/m² to 900g/m²

➢ Product Polyester, PP, PPS,

Homopolymer Acrylic,

Aramid, P84, Mix Felt,

Antistatic

➢ Install Capacity 3000 Mtr / Day

➢ Finish Width 2.18 Mtr Wide

➢ Product Polyester, PP, PPS, Homopolymer

Acrylic, Aramid, P84, Mix Felt, Anti

static, Woven Glass, Nonwoven Glass,

High performance FMS felt

➢ Fabric weight Non woven 200 g/m² to 900g/m²

Glass Woven & Other - 200 g/m² to

900g/m²

Finishes

S.no

NAME OF

EQUIPMENTQTY CAPACITY OBJECT OF EQUIPMENT

1Computerized

Tensile Tester2 No 5000N

To test tensile property of Yarn / Fabric / Scrim

To test Elongation at specified Force on

material.

2Photospectro

meter1 No ---

To identify the Raw material Fibre / Scrim /

Fabric / Membrane

For DSG Analysis

S.no

NAME OF


3

Video Scaning

Microscope with

UPSS Viewer

1 No 4x / 10x / 40x Microscopical analysis of Fibre / Fabric / Dust

4Bursting Strength

Tester1 no

70 Kg /cm2

To determining Burst strength of Fabric / scrim

0-40 Kg/ cm2

5 Water spray tester 1 No -To Check WR property of fabric

6 GSM Round cutter 1 No 100 cm²To check weight of Web/ fabric / Scrim

S.no

NAME OF


7

Analytical

Weighing balance 1 No 600 Gms

To check weight of Web/ fabric and Fibre

analysis

9 Hot air oven 1 No Upto 1100 ℃

To check dimension stability of fabric / Fibre /

Scrim

Moisture / Oil content in Fibre / Fabric

DSG Analyis of fibre / Fabric

LOI of Fabric

10 AP Tester 1 No 0 to 200 mmTo determine Air permabilty of Fabric

•NW BAGS – 2000 NOS

•RABH BAGS – 200 NOS

Varities of Bag •POLYESTER

•PPS

•HOMOPOLYMER

•MIX FELT

•P-84

•RYTON,

•ARAMID

•PP

•Glass woven.

•High performance Mix felt

All above in membrane & non membrane class

Tube Line

➢Automatic Tubing Line (Stitched) – 3 Nos

➢Automatic Tubing Line(For Welded seam) - 1 No

➢Manual RABH Tubing line- 1 No

➢Manual Tubing- 2 Nos

•Total- 7 Nos

RABH BAGS

➢Long Arm Machines- 6 Nos

➢RABH tubing machines- 1 No

➢Supporting Sewing Machines- 4 Nos

Slitting

➢2500 Bags/ Day on Continuous Slitting

machine

➢Slitting scope – NW & Glass fabric having

thickness of upto 10 mm.

•BAGS

•Bags

•BAGS

•Cages

•TSS & INSTALLATION

• According to Top design

• Snap band

• Collar type

• Ring type

• According to Horizontal rings

• Circular shape

• Star shape

• Oval shape

• Pocket type

• According to Length of cage

• Single

• Split ( 2 split , 3 split )

• According to no. of vertical wires

• 6 / 8 / 10 / 12 / 14 / 15 / 16 / 20 / 22 and 24 no's

SPLIT CAGES

➢Claw joint

➢ Double Ring single ring

➢ Batli Boi ( Hook & Clips )

➢Disc type single and double groove

SPLIT CAGES

• Star Cages

• Cages as per OEM Design

• Other type Cages

• Star rings making machine Multi task spot welding machine

• Cages packing is an important activity to safely reach the material to site /

customer

• We do packing in either of the following ways covering with thick hdpe sheet

• Metal crate by Pipe sections

• Metal + wooden combined

• Wooden box ( ply and wood )

• For export we pack individual cage in poly tube

Existing MS Cages

SS Top with Ventury with 185 mm

Cage tube

Special Unique Projects

presented by:

AFFORDABLE MEMBRANE BAGS

by

S.P.Singh

WHAT’S ePTFE MEMBRANE ?

• It’s a Thin film made out of PTFE polymer

by extruding and Expanding under special

conditions

• PTFE is Poly Tetra Floro Ethylene

Expanded

PTFE Membrane

WHY PTFE MEMBRANE FOR INDUSTRIAL FILTRATION ?

PTFE polymer

Universally resistant to chemicals

Temperature resistant

from - 260 °C

to + 260 °C

Hydrophobic

Non - stick

Microporous

F

C

F

F

C

F

F

C

F

F

C

F

F

C

F

F

C

F

A Glimpse of PTFE in 3D

•

•

•

•

Polytetrafluoroethylene (PTFE)

Extruded and expanded

Fibrils and “nodes”

Fibrils

Nodes

3-Dimensional

Membrane

PTFE membrane & Industrial Filtration

dust cake

• How it works?

-

-

-

-

-

-

Surface filtration principles

Acts as a primary dust cake

Prevents fine dust penetration

Excellent cake release

Preserve integrity of the substrate

Optimize filter performance

substrate

PTFE membrane + Base

substrate = PTFE filter media

The Thin film of PTFE membrane gets

thermo bonded on to base fabric, which is

selected as per operating conditions for

each application

What can be substrate

• Needlefelts, woven fabrics, non-

wovens, etc.

• Substrate depends on application

- temperature, chemistry, strength, stiffness,

durability, cost

• Thermobonding only

Comparison of depth filtration

versus surface filtration

Material (Felt)

Depth

Depth ePTFEMembrane

Membrane

PTFE Coated Media• Open cell foams sprayed onto plain felt and

cured to smooth surface

Comparison of Coated media with

membrane laminated media

Dust Penetration

membrane laminated media

Coated mediaClean substrate

ePTFE Membrane

Advantages

•

•

•

•

Fine Particle Retention

Surface Filtration principle

Superior Cake Release

Superior Characteristics:

-

-

-

-

Hydrophobic

Vapor Permeable

Chemically Inert

Thermally Stable

What do all these mean to you?

1.High particulate capture rate2.Excellent dust cake release

3.Near Zero Emissions

4.Lower Pressure Drop5.Higher air flow

6.Increased Filter Life7.Reduced Operating Costs

8.Increased Production Output

9.Higher Air-to-Cloth Ratios

PTFE membrane media can be Following substrates

✓

✓

✓

✓

✓

✓

✓

✓

✓

Polyester

P-84®

Polypropylene

Homopolymer Acrylic

Nomex® Aramid

PPS

Fiberglass

Anti-Static Polyester

PTFE

PTFE membrane media can help solve problems

in following cases in process Industry

✓ High temp and acidic condition areas

✓ High moisture and hygroscopic dust

✓ Fine particle size

✓ High dust loading

✓ High pressure drop across baghouse

(typically more than 150mm wg)

✓ Short bag-life (typically about 6-12 months)

Applications

•

•

•

•

•

•

Metals

Fine Chemicals

Pharmaceuticals

Food / Beverage

Minerals

Cement

Boilers / Incinerators

Coal Mill Bag house using PTFE membrane bag

• A Classic Live case history

• Details for line-1 coal mill Ultratech Tadipatri APCW

• The membrane laminated Acrylic bags are running successfully for last 3 Years;

• Complete Operating Parameters of same [Coal Mill process bag Filter, Line 1]

• Bag Size : 149x3660mm Membrane Acrylic Fabric bags

• Number of Bag : 2156 Nos.

• Flue Gas composition:-100% pet coke in kiln&80-90% I coal+ 10 to 20% imported

coal in Calciner

• Dust Load: - 161 g/m3 for pet coke and 304.11 g/m3 for Indian coal

• Operating Temperature:- 65c to75*c

• Moisture percentage:- 0.6 to0.7% in pet coke&1.5 to1.7% in normal coal

• Present Pressure Drop: -80-100 mm WG[ As against Normal range of 130-150 mm]

• Motor Requirement: - Mill process Fan 950kw /80 Ams

• Product used : membrane laminated Acrylic bags

Affordable membrane bags

• PTFE membrane products were

launched more than 20 Years back,

• In past many years various Companies

explained and informed about

Advantages of e PTFE Membrane bags

to different customers, but not many

companies bought the idea

• The reasons ……will follow in

subsequent slides

THE EQUATION

• The prices of these PTFE membrane bags were on very High side, it

was not viable for all companies or different industries to procure at

high rates and use, and returns were not attractive at all;

• As a result very few companies could use High Value High

Temperature glass bags with membrane lamination

• By 2005 Indian Cement Industry is major consumer of PTFE

membrane bags, But still there were about 30-35 bag house

applications using glass membrane bags

Reasons of Higher costs and resultant low usage

in Critical applications

• The Products were manufactured abroad and on finished items the duty part was very High;

• The multinational companies were charging High

premiums

• This product was sold as niche segment product

• A RABH Glass membrane bag of size 292 mm x 10370 mm was sold @ Rs.18500/= per bag

Membrane bags were unviable in Non High

Temperature Normal Segment

• For Non High Temperature segment the rates were almost out of reach, were in

range of Rs.2500 per bag for bag size of 150 mm x 3600 mm as against Rs.250

per bag for a Polyester bag.

• This was almost 10 times the cost of Normal Non membrane bag cost;

• We Indians are Price sensitive

• All Technical users as well as buyers used to ask for Rate, and then the

life/performance and The Equation was Un Affordable

• For 10 times the cost the bag But life and performance was double [even

considering other advantages Indian buyer were better off buying same normal

bags 8 times in same cost ]

Details Normal Bags PTFE

Membrane

Bag Size 149*3660 149*3660

Fabric Weight 500 Gms 500 Gms

Fabric Price 193.00 382.00

Filter Bag Price 275.00 490.00

Quantity 100 Nos 100 Nos

Total price Rs. 27,500.00 Rs. 49,000.00

Excess amount for membrane

Bags

Rs 21,500.00

Bag life guarantee 2 Years 3 Years

Pressure drop guarantee 100 mm 90 mm

Saving on bag life Rs. 8,000.00

Interest for Rs 21,500 for 3 years

@ 16%

Rs. 10,320.00

Motor requirement 15 Kw/hr 15 Kw/hr

Power Consumption 14 Unit /hr 13 Unit/hr

Saving on power @ 5.00 per unit Rs. 5.00/hr

Saving on power per day Rs 120.00

Saving /Year ( 312 days/ Year) Rs. 37,440.00

Saving 3 Years on account of

power

Rs.

1,12,320.00

Total saving ( power + extra bag

life)

Rs. 94,000.00

Payback period 8 months

Our affordable Membrane bags a drive towards cost saving

• The exorbitant costs are viable now and are hardly 2 times the

normal rate of Filter bags in all segments;

• Be it Polyester, Acrylic, Nomex or Glass Fabric qualities

• High Temperature as well as Low Temperature quality fabric bags

with e PTFE lamination are Affordable now

• The Benefits and intangibles surpass the costs and it’s a lucartive

proposition to use, consume PTFE membrane bags,

• Affordable Membrane products are Value for Money

• Use Our Membrane bags to save Energy save

costs save environment

Unique Combination

• Industrial Filters & Fabrics, Offers Unique proposition, Only of its Kind in India;

• IFF has :-

• Bag making facility,

• Cage making facility,

• Non woven Fabric manufacturing plant,

• PTFE membrane lamination plant,

They are all in Indore[Central Location]

Result

• We Have done Large PTFE membrane

laminated Glass bag Orders with OEMs,

like Thermax, Alstom, ELEX;

• Direct supplies to Major companies Like

Birla Corporation, OCL /Dalmia Group,

Wonder cement, Ramco Cement, My

Home cement,Penna cement, Vedanta,

Nuvoco, Heidelberg & many more….

Wonder Cement : 4224 bags

Birla Chanderia 410 Bags

OCL Rajgangpur- 2640 bags

Manikgarh- 3900 bags through

Elex

MANIKGARGH- 450 BAGS- first

repeat order

Manikgargh 648 bags- IInd Repeat

order

KJS Cement – 2400 Bags

KJS Cement 1000 Bags-Ist repeat

order

KJS Cement- 500 Bags-IInd repeat

order

Thermax – 5822 bags

Tancem-2304 bags through

Alstom

Myhome Cement – 2310 bags- Unit

1

India Cement retrofit project through Thermax

9000 Pulse jet Glass Membrane bags

Heidelberg Cement Jhansi -5200

Acrylic Membrane bags

Sterlite – Thoothukudi Glass with

Membrane & SS 316 L Cages full bag

house

Lafarge Sonadhi Cooler bag house

Aramid Membrane bags

Application wise Performance of our Glass

Membrane bags in Pulse Jet

S.No

Name Of the Company

/Unit Quantity Contact Person Contact Number Installed Year Guaranty

Current

emission Current DP

1BIRLA CORPORATION LIMITED.. 2270 Mr. Rajiv Bhalla 9407017199 2014 3 YEARS <25 mg/nm3 <120 mmwc

2CEAT LIMITED 950 Mr.Fernandez 9869040925 2014 2 YEARS <20 mg/nm3 <130 mmwc





7CHEEMA BOILERS LIMITED 655 Mr.Rajinder Singh 9914036037 2014 2 YEARS <22 mg/nm3 <125 mmwc



Application wise Performance of

our Glass Membrane bags in Pulse

JetS.No

Name Of the Company

/Unit Quantity Contact Person Contact Number

Installed

Year Guaranty

Current

emission

Current

DP



12DANGOTE CEMENT PLC OBAJANA PLANT 6000 Mr.Ayyappan 234 8082269134 2014 3 YEARS <20 mg/nm3 <120 mmwc

13ELEX (INDIA) PVT.LTD. 2656 Mr.Vinayak Bapat 99671 25812 2014 3 YEARS <20 mg/nm3 <120 mmwc

14GHORAHI CEMENT INDUSTRIES PVT LTD. 3600 Keshav Kr. Shukla 977-980100 2720 2014 2 YEARS <20 mg/nm3 <120 mmwc

15J.K. WHITE CEMENT WORKS 175 Mr.N.K.Kanaujia 9001093805 2015 2 YEARS <23 mg/nm3 <120 mmwc

16J.K. WHITE CEMENT WORKS 100 Mr.N.K.Kanaujia 9001093805 2015 2 YEARS <23 mg/nm3 <130 mm wc

17JSW CEMENT LIMITED 1410 Mr. Venkatareddy 9010644487 2011 2 YEARS <26 mg/nm3 <130 mm wc



JetS.No Name Of the Company /Unit Quantity

Contact

Person

Contact

Number

Installed

Year Guaranty

Current

emission Current DP

18JSW CEMENT LIMITED 500Mr.

Venkatareddy 9010644487 2011 2 YEARS <26 mg/nm3 <140 mm wc

19PIDILITE INDUSTRIES LTD 310 Mr.G.N.NAIR 2602406276 2016 2 YEARS <25 mg/nm3 <140 mm wc

20PIDILITE INDUSTRIES LTD 500 Mr.G.N.NAIR 2602406276 2016 2 YEARS <25 mg/nm3 <140 mm wc

21SARDA ENERGY & MINERALS LTD.. 1680 Mr.D. Kashyap 9926109455 2014 2 YEARS <22 mg/nm3 <130 mmwc




25SARDA ENERGY & MINERALS LTD.. 960 Mr.D. Kashyap 9926109455 2018 2 YEARS

26SHIVAM CEMENTS LIMITED 2400Mr. Prakash Gautam 9.77985E+12 2014 2 YEARS <20 mg/nm3 <120 mmwc

27SREE JAYAJYOTHI CEMENTS LIMITED 150

Mr. Y.Prabhakar Rao 9848024126 2014 2 YEARS <22 mg/nm3 <130 mmwc

28SREE JAYAJYOTHI CEMENTS LIMITED 300

Mr. Y.Prabhakar Rao 9848024126 2017 2 YEARS <20 mg/nm3 <120 mmwc


our Glass Membrane bags

S.No Name Of the Company /Unit Quantity Contact Person

Contact

Number

Installed

Year Guaranty

Current

emission

Current

DP

29THE RAMCO CEMENTS LIMITED 600 Mr. Laxminarayan 2015 2 YEARS <22 mg/nm3<130 mmwc

30THE RAMCO CEMENTS LIMITED 430 Mr. Laxminarayan 2016 2 YEARS <25 mg/nm3<140 mm wc

31THERMAX LIMITED (ENVIRO DIVISION). 2873 Mr. Kedar Mandlik 8149292040 2014 3 YEARS <25 mg/nm3<120 mm wc



34THERMAX LIMITED ( INDIA CEMENT,MALKAPUR) 8244 Mr. Kedar Mandlik 8149292040 2016 3 YEARS <25 mg/nm3<120 mm wc

35THERMAX LIMITED (INDIA CEMENT,SITAPURAM) 2330 Mr. Kedar Mandlik 8149292040 2016 3 YEARS <25 mg/nm3<120 mm wc

36THERMAX LIMITED. 974 Mr. Kedar Mandlik 8149292040 2014 3 YEARS <25 mg/nm3<130 mm wc

37THERMAX ONSITE ENERGY SOLUTION LIMITED 300 Mr. Kedar Mandlik 8149292040 2016 3 YEARS <25 mg/nm3<140 mm wc

38THERMAX ONSITE ENERGY SOLUTION LTD, 300 Mr. Kedar Mandlik 8149292040 2016 3 YEARS <25 mg/nm3<120 mm wc

39TRIDENT INTERNATIONAL FZC 320 Mr Sekar+971 55 1670367 2016 2 YEARS <25 mg/nm3<130 mm wc

tel:+971 55 1670367



JetS.No Name Of the Company /Unit Quantity Contact Person

Contact

Number

Installed

Year Guaranty

Current

emission

Current

DP

40TORORO CEMENT LIMITED 4032 256 41 4250065 2015 2 YEARS <25 mg/nm3 <140 mm wc

41UNITED CEMENTS PVT.LTD 400Mr. Jitendra Jaiswal 97714437991 2016 2 YEARS <25 mg/nm3 <140 mm wc

42HINALCO INDUSTRIES LIMITED 560Mr. Jitendra Chauhan 9723709873 2017 2 YEARS <25 mg/nm3 <130 mm wc

43VASAVADATTA CEMENT 250 Mr.Devesh Mishra 9449876657 2016 2 YEARS <25 mg/nm3 <130 mm wc

44ZUARI CEMENT LIMITED 300 Mr. KPS Shastri 9676521639 2016 2 YEARS <25 mg/nm3 <130 mm wc

45STERLITE COPPER 1800 Mr. Harish jadhav 8220054134 2018 2 YEARS

46RIECO INDUSTRIES 1039 MS. Laxmi Nair 94253576933 2017 2 YEARS <25 mg/nm3 <130 mm wc


our Glass Membrane bags in

RABHS.No Name Of the Company /Unit Quantity Contact Person

Contact

Number Installed Year

Guarant

y Life

Current

emission

current

DP

1

My Home Cement, Nalgonda

Unit 1 4620

Mr. Murli

Mdhav 9948626261 2015 5 Running for 3 Years <18 mg/nm3 <80 mmwc

2 OCl India Limited, Rajgangpur 2640 Mr.Murli Mohan 937463023 2015 5 Running for 3 Years <23 mg/nm3 <90 mmwc

3 The Ramco cement , Ariyallur 2060

Mr.Lakhsmi

Narayan 9788859702 2016 5 Running for 2 Years <23 mg/nm3 <80 mmwc

4

My Home Cement,

Nalgonda,unit- II 2067 Mr. Y.P.R.Rao 9848024126 2016 5 Running for 2 Years <18 mg/nm3 <90 mmwc

5 Birla corporation,Chanderia 2050 Mr. Rajiv Bhalla 9407017199 2013 5 Running for 5 Years <22 mg/nm3 <80 mmwc

6

Manikgarh Cement Line- 2

through ELEX 3900 Mr. AK Jain 9422114563 2011 5 Running for 7 Years <16 mg/nm3 <80 mmwc

7 Maihar Cement 1000

Mr. Hemenra

singh 9425324387 2014 5 Running for 4 Years <24 mg/nm3 <100 mmwc

8

TANCEM,Ariyalur through

Alstom 2304

Mr.Saya

krishnan 9443651522 2015 5 Running for 3 Years <25 mg/nm3 <90 mmwc

9

Penna Cement

Industries,Ganesh Pahad 1900 Mr.Gurumurthy 9490162200 2013 5 Running for 5 Years <21 mg/nm3 <85 mmwc

10

Penna Cement

Industries,Anantapur 1200

Mr.Krishna

Kumar 9848227374 2014 5 running for 4 Years <26 mg/nm3 <90 mmwc

11

Penna Cement

Industries,Boyireddipalli 1650

Mr.B

Lakhsmikantam 9848152103 2013 5 Running for 5 Years <24 mg/nm3 <95 mmwc

12 Diamond cement, Damoh 1622 Mr. U K Verma 8462002547 2017 5 Running for 1 Years <28 mg/nm3 <90 mmwc


our Glass Membrane bags in

RABHS.No Name Of the Company /Unit Quantity Contact Person Contact Number Installed Year Guaranty Life

Current

emission current DP

13 Max Cement, Guwahati 1400 Mr.A.K.Jindal 9862571218 2016 5 Running for 2 Years <20 mg/nm3 <85 mmwc

14 Saurashtra Cement,Ranavav 1600

Mr.Deepak

Jagetia 9979848711 2014 5 Running for 4 Years <26 mg/nm3 <90 mmwc

15

Kesoram

Industries,Basantnagar 920 Mr.Sankaraiah 9949097564 2015 5 Running for 3 Years <24 mg/nm3 <100 mmwc

16 Hills Cement, Jaintia hills 1440 Mr.Abhinav 9707258999 2013 5 Running for 5 Years <25 mg/nm3 <90 mmwc

17 Shriram Vinyl,Kota 1520 Mr. Nirbhay jain 9460514283 2014 2life completed & still

in use <26 mg/nm3 <90 mmwc

18 KJS Cement 2400 Mr.M.K.Singh 7389909120 2012 56 year run, repeat

order placed <30 mg/nm3 <100 mmwc

19 Wonder Cement 3224

Mr.H.P.Kumawa

t 9680696300 2017 5 Running for 1 Years <25 mg/nm3 <90 mmwc

20 Gujarat Sidhee Cement 1000

Mr.Dinesh

Randhad 7574891900 2018 5 Current supply

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