92 Barbero, 3-d Finite Element

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    A -D finite element for laminated composites

    STANDARD

    PLATE

    NEW 3-D ELEMENT

    26S

    - - - -

    _ :I :.

    - - -

    I

    I

    I

    I

     

    i

    I

    I

    I

    ____

    A .... _

    u.c

    a c

     8 Bridge deck-and-beammonithic connecIcn

     b Folded plate

    N=2

    30lC

    I

    I

    N=4

    . cifftcUty

    (c) Tapered ~ nber beam

    t--

    n L

    -

      t

      ~

    - i I

    __

    _ c _ :

      1 ~ 3 0 ~ L C I

     d PIy

    drop.off and

    la p joi1t

    Fig. 1. Special

    applications for

    the new 3-D

    element compared to the approximations introduced

    by

    standard sheD elements.

      equivalent to FSDT and is the least expensive

    and

    least accurate of alltbe possible models of

    I laminated composite that can be obtained with

    this

    element.

      f

    one element per layer

    is

    used, the

    model is equivalent to LeST and in the most accurate

    and expensive although less expensive than a model

    constructed with conventional 3-D continuum

    elements. Any number of elements through the thick

    ness

    can be used, each representing clusters

    of

    layers.

    This

    approach leads to significant savings while

    rttaining accuracy   an intelligent choice of clusters

     

    made based on the stacking sequence and the

    type of results desired e.g., maximum interlaminar

    stresses .

    Unlike plate elements based on LCST formulation,

    the position

    of

    the middle surface

    is

    irrelevant. There

    fore, variable number of layers and thicknesses can be

    modeled e.g., ply drop oIrs, lap joints, etc . The

    modeling process

    is

    very similar to the modeling

    using conventional 3-D continuum   m n t s ~ The

    connectivity array is used to tie together aU the

    elements through the thickness at a particular

    location and to enforce the incompressibility of the

    transverse nomals. The  l w 3DLC element with this

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    268

    E.

    J. BADERO

    3. ASSE.\tBLY PROCEDURE AND CONDENSATION OF

    REDt.:NDANT OOF

    Fig. S.

    Layer-wise

    constant representation or

    the

    shear

    strain through the thickness

    of

    an isotropic plate.

    22

    25

    -  

    1

    12

    26.

    17

    19

    1

    14

    6

    5

    2

    4. NUMERICAL INTEGRATION AND

    COMPl ATION OF STRESSES

    Constitutive equations are used

    to

    obtain

    all

    six

    components of stress at

    the reduced

    Gauss

    points.

    The distribution

    of

    in-phase stresses  J  J   and  

    S1

    is

    linear through the

    thickness. The

    distribution

    of

    inter-laminar stresses  J   and  J r: is layer-wise con

    stant. Quadratic interJaminar stresses that satisfy the

    shear boundary conditions

    at

    the top and bottom

    surfaces of the she)) can be obtained by postprocess

    ing

      20, 21 t 29]. AU components of stress obtained

    at

    the

    integration points are extrapolated to the

    nodes

    using the procedure described by Cook [30].

    This

    is

    done to facilitate

    the

    graphic output using a

    commercial pre- and postprocessing package.

    Selective

    reduced integration is used on the shear

    related terms. The 3DLC element reduces to FSDT

    • 0 u v nodes

    • w nodes

    Fig. 6. Element nodal numbering. Nodes 1-18 have

    two

    DOF

     u,

    v and nodes 19-27

    one

      M ).

    During the assembly

    process,

    further condensation

    is required since

    the

    w-displacements of all the

    elements that form a laminate are identical at a

    particular position on the surface of the shell due to

    the incompressibility condition. For example, tbe

    nodes on the bottom surface in Fig. 4

    were

    chosen

    to

    be

    the

    global w-nodes

    for

    aU

    the

    elements through

    the

    thickness. Condensation

    can

    be efficiently accom

    plished by the usual

    assembly

    algorithms

    by

    assignina

    the

    same

    global node number to

    all

    of the

    w-nodes

    located on a particular normal to the shell.

    This

    technique

    has

    the following ad

    vantages:

      a) It eliminates the need

    for

    complex bookkeeping

    to identify individual sets of elements stacked

    to form a laminate.

      b)

    It allows the front-\\idth or band-width

    optim

    ization algorithm to take into account

    the

    thickness direction as

    well as

    the surface

    direc

    tion in the search

    fo r th e

    optimum

    element or

    node assembly order.

      c)

    It eliminates the need

    for

    elements with large

    number of DOF that otherwise result

    if the

    assembly

    through

    the

    thickness

    is

    perfonned

    II

    priori

    [18,

    21, 23]. This is

    particularly

    useful for

    the implementation in commercial FEA codes.

     14)

    30LC

    30LC

    [K J{cS} = tf l

    or in contracted form

    The integration of the element stiffness matrix is

    performed

    as

    for

    a standard 18-node element

    with

    three DOF per node

     u,

      w but with the appropriate

    shape functions H; and

    M;

    described previously.

    Since

    is

    constant through the thickness. the contribution

    of  .

    to

    the shear stiffness terms must

    be

    integrated

    over nine nodes only top or bottom). For

    th e same

    reason, the transverse strain

     

    vanishes.

    Since

    the

    transverse deflection

    w is

    constant through the thick

    ness of the element, the DOF of

    two

    nodes aligned

    through the thickness can

    be

    reduced to a single

    DOF. This is done at the element level

    by

    rearranging

    the element stiffness

    matrix

    so that the DOF corre

    sponding to the displacements u and v on the surface

    of

    the shell for

    aU

    nodes e.g.,

      8

    nodes) are

    con-

    sidered first. The remaining OOF corresponding

    to

    M- -dispJacements

    are assigned to a

    new

    set of nodes

     e.g. nine nodes) called w-nodes in this work. The

    M

    -nodes are independent of the original nodes

    to

    facilitate the assembly procedure. However.

    they

    can

    be any

    set

    of

    nodes located at one

    of

    the interfaces

    of the laminate. The location

    of

    the w-nodes through

    the thickness of the laminate does not

    affect th e

    results. At the element level, the resulting element

    has

      8

    nodes with two DOF

     u

    and

    t

    per node

    plus

    nine

    additional nodes

    with

    one DOF

     w

    per node Fig. 6).

    f ..

     Bt D [B do{lS}

    =

    f

    N T{q}

    do

    + f< O

    NJT{ P} dA 13)

     Fig.

    S . As

    the number of layers increases the error

    reduces and no shear correction factor is needed.

    If·more than one material layer are encountered

    in

    a single element, the numerical integration of the

    element stiffness matrix is performed layer

    by layer.

    Analytical integration

    of

    the constitutive equations,

    like in classical lamination theory, is not

    used.

    There

    Core, material nonlinearities can be easily incorpor

    ated in the analysis.

    The element stiffness matrix is obtained by using

    the kinematic equations  7) and the constitutive

    equations  12) into the equilibrium equations

      JO)

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    A 3-D finite element for

    laminated

    composites

    269

    1

    ,bd only one element is

    used

    through the thickness.

    fberefore.

    the behavior of the nine-node Lagrangian

    fSDT

    element with selective reduced integration,

     ret of shear locking, is also present in the proposed

    ddJ1ent

    when

    severa) 3DLC elements are stacked

     brough

    the thickness. Furthermore, Barbero and

    Itcddy

    [3 } successfully used selective reduced inte

     oon

    on

    their LeST element that has the same

    kinematics

    as a stack of 3DLC elements. As shown

    bY

    A

    verit

     32],

    the

    nine-node Lagrangian element

    with

    seJeCtive reduced integration does not exhibit locking

    as the plate or in this paper, layer) becomes very thin.

    /1bis is

    a

    remarkable advantage

    of

    3DLC elements

     v r

    conventional 3-D continuum elements with full

    ,integration.

     be 3DLCelement

    gives

    a very good representation

    oraD

    stress components except

     1 :

    without

    the

    aspect

    ratio limitations

    of

    conventional 3· continuum el

    ements. When transverse stress

     1 : is

    needed, either

    conventional 3-D continuum elements can

    be

    used

     they are

    fully

    compatible with 3DLC elements) or

    further

    postprocessing of the 3DLC results can be

    done

    by

    using

    the third equilibrium

    equation

    o ~ i :

    ~

      + O ~ c c

    +P   0

      q -\ ?t1;

    t ~

    5.

    ~ A u D A n o N

      F h e ~ n e w l D L C

    element was incorporated into

    I standard finite element program. A few

    simple

    esamples

    are presented to validate the program. First,

    I cantilever beam is modeled

    with

    two elements along

    t beamand one element through the thickness. The

    resulting

    model is similar to FSDT and the numerical

    results obtained with 3DLC and FSDT are identical.

    The

    rotations in FSDT can be related to the in-plane

    displacements

     Fig.

    6)

    of

    3DLC as follows:

    where I is the thickness

    of

    the element and

    i

    =1,   ,9. The effect

    of

    the E/G ratio is shown in

    Fig. 7 where can be seen that a large value of G

    ..

    1.4

    Fig.

    7.

    Tip

    deflection of

    a cantilever isotropic beam under

    tip

    load.

    simulates the classical

    beam

    theory

     Can.

    The beam

    results are obtained

    by

    setting the Poisson ratio equal

    to UfO

    1De

    geometry of the beam

    is

    such that

    s = II =20 and . 1 = 10 where I is tbe length, h is

    the thickness, and w

    is

    the width of tbe beam. For

    a two-element mesh, the aspect ratio

    of

    the elements

    is 14 and no locking is observed. The material

    properties are E = 30 x lr f psi and v =0.25. The

    deflection

    at

    the loaded end is nondimensionalized

    with

    the

    eBT

    solution.

    Next, a quarter of an orthotropic rectangular plate

    of side aand thickness

    It

    is modeled with a 2

    x

    2mesh

    on

    the

    plane

    of the

    plate and two elements through

    the thickness,

    with

    a total of eight elements  Fig. 4).

    The aspect ratio of an element

    is

    r =0.707 a/h that

    for the case of thickness ratio

    alh

    =

    80

    gives r =

    57

    and no shear locking

    is

    observed.

    The

    plate

    is

    simply

    supported and subjected to a concentrated load at

    its

    center  Fig.

    4).

    The eight-element mesh bas a total

    of

    175 DOF before imposition of tbe boundary con

    ditions. 1  DOF correspond to the

    II

    and v displace

    ments at 25 locations x

    y

    and 3 locations through the

    thickness.

    The

    remaining

    25

    DOF correspond to

    the

    transverse

    deflection WI

    at the nine locations x

    y

    on

    the

    surface

    of

    the

    plate. The transverse deflection w

    is constant through the thickness of the plate

    at

    eacb

    particular location  

    y

    as represented by a single

    w-DOF at each node on the bottom surface Fig. 4).

    The reSults are nondimensionalizedWith the first-term

    Rayleigh-Ritz approximation [2]. For homogeneous

    material not laminated) tbe 3DLC solution coincides

    with

    the FSDT results.

    1De effect of the

    degree

    of orthotropicity

    EllE

    2

    and

    thickness

    ratio

    S

    =

    Q

    lit

    is

    shown in Fig.

    8

    for constant

    shear

    moduli

    G

    I2

    = and

    G

    n

    =

    £ /5.

    Shear defor

    mations are correctly accounted for as shown

    in

    Fig. 9

    for

    various

    values

    of

    the thickness ratio

     

    =

    alh

    and

    a

    1

     

    2

    =

    30. The present formulation predicts larger

    transverse

    def1ections

    than CPT due to the effect

    of

    shear defonnation that is neglected in CPT. The

    difference is more pronounced for small values of the

    thickness

    ratio.

    4.0... ...

    3.5

    3.0

    u

    ~ 2 . 0

     

    0.5

    +...............  ....  ......................................

    0

    E,/E

    I

    Fil. 8. Effect of the

    orthotropidty ratio

    and thickness ratio

    on the center deftection or aD orthotropic.

    s i m p l e · s u p p o r t ~

    square

    plate

    under center load.

    HAdM

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  • 8/18/2019 92 Barbero, 3-d Finite Element

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