9000 Series Accelerometer Selection Guidefrequency analysis of high-speed rotating machinery,...

SELECTION GUIDE 9000 SERIES ACCELEROMETERS

GENERAL PURPOSE HIGH FREQUENCY LOW FREQUENCY ULTRA LOW FREQUENCY SPECIALTY

i

Table of Contents

Table of Contents

General Purpose Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

High Frequency Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Low Frequency Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

High Temperature Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Specialty Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4-20mA Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Intrinsically Safe Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Accessories and Technical Information . . . . . . . . . . . . . . . . . . . . . . . . 23

Cables for Portable Instruments - Enpac and dataPAC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Cable for Permanent Installations - XM and Enwatch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Switch Boxes, Switch Panels, and Terminal Boxes . . . . . . . . . . . . 24Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Mounting Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Typical Vibration Measurement Systems . . . . . . . . . . . . . . . . . . . . 27

Table of Contents ii

1

General Purpose Sensors

• Top or side exit connector versions

• Hermetically sealed construction

• Interface directly with vibration data collectors

• Ideal for FFT analysis of vibration frequencies

• Measurements for machinery diagnostics

• Low profile designs

General purpose, industrial accelerometers are recommended for permanent installation onto machinery and/or route-based vibration data collection to satisfy vibration trending requirements in Predictive Maintenance and Condition Monitoring applications.

2 General Purpose Sensors


9000A 9000B 9008 9010

Model Name General Purpose AccelerometerIntegral Cable General Purpose Accelerometer

Low Cost Integral Cable Accelerometer General Purpose Accelerometer

Part Number EK-43781I EK-43782I EK-46255I EK-45890I

Data Sheet Number GMSI10-TD001A-EN-E GMSI10-TD002A-EN-E GMSI10-TD032A-EN-E GMSI10-TD031A-EN-E

Dynamic

Sensitivity

English 100 mV/g 50 mV/g

SI 10.2 mV/(m/s2) 5.1 mV/(m/s2)

Accuracy +/- 5% +/- 20% +/- 10%

Measurement Range

English +/- 50 g 100 g

SI +/- 490 m/s2 +/- 981 m/s2

Frequency Response

+/- 5% 1.2 - 5,000 Hz 1.2 - 7,000 Hz - 1.2 - 5,000 Hz

+/- 10% 0.87 - 8,000 Hz - 0.85 - 7,000 Hz

+/- 3 dB 0.43 - 10,000 Hz 0.44 - 13,000 Hz 0.5 - 10,000 Hz 0.4 - 10,000 Hz

Resonance Frequency 28 kHz 22 kHz 30 kHz

Broadband Resolution (1 - 10,000 Hz)

English 300 μg 75 μg 350 μg 400 μg

SI 2943 μm/s2 735.6 μm/s2 3434 μm/s2 3924 μm/s2

Transverse Sensitivity ≤ 5% ≤ 7% ≤ 5%

Electrical

Power Requirement, Voltage Source 18 - 28 VDC

Bias Output Voltage, nominal 8 - 12 VDC

Grounding case isolated

Settling Time ≤ 2.0sec

Environmental

Temperature Range -54 to 121°C

Shock Limit 5,000 g peak

Physical

Weight 61.7 gm 48.6 gm 99.3 gm 52 gm

Case Material stainless steel

Mounting 1/4 - 28 Female

Output Connector / Cabling MIL-C-5015/Top, 2 pin Integral cable, two-conductor shielded, polyurethane jacket, 10ft. MIL-C-5015/Top, 2 pin

Height 1.96 inch (49.8 mm) 2.96 inch (75.2 mm) 2.5 inch (64 mm) 1.97 inch (50 mm)

Diameter 11/16 inch (17.5 mm) 9/16 inch (14.3 mm) 11/16 inch (17.5 mm)

Certifications CE

Comments • Best choice for Portable• Good choice for Online• Additional RFI protection

• Integral 10ft Cable• Online

• Low Cost• Small Size• Integral 10ft Cable• Run in Conduit• Online

• Portable or Online

General Purpose Sensors 3


9100 9200 9300 9400

Model Name General Purpose Accelerometer General Purpose Accelerometer Low Cost General Purpose Low Cost Low Profile General Purpose



Dynamic

Sensitivity

English 100 mV/g

SI 10.2 mV/(m/s2)

Accuracy +/- 5% +/- 15 %

Measurement Range

English +/-50 g

SI +/- 490 m/s2

Frequency Response

+/- 5% 0.58 - 4,000 Hz 0.5 - 6,500 Hz 1.2 - 5,000 Hz 0.5 - 6,500 Hz

+/- 10% 0.42 - 5,000 Hz 0.4 - 7,500 Hz 0.87 - 8,000 Hz 0.4 - 7,500 Hz

+/- 3 dB 0.2 - 10,000 Hz 0.2 - 10,500 Hz 0.43 - 10,000 Hz 0.2 - 10,500 Hz

Resonance Frequency 20 kHz 25 kHz 28 kHz 25 kHz


English 50 μg 300 μg 50 μg

SI 490 μm/s2 2943 μm/s2 490 μm/s2

Transverse Sensitivity ≤ 5%

Electrical




Settling Time ≤ 5.0sec ≤ 8.0sec ≤ 2.0sec ≤ 8.0sec

Environmental



Physical

Weight 93 gm 145 gm 48.6 gm 145 gm


Mounting 1/4 - 28 Female 1/4 - 28 Male 1/4 - 28 Female 1/4 - 28 Male

Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin

Height 2.06 inch (52.3 mm) 1.13 inch (28.7 mm) 1.66 inch (42.2 mm) 1.13 inch (28.7 mm)

Diameter 7/8 inch (22.2 mm) 1.38 inch (35.1 mm) 11/16 inch (17.5 mm) 1.36 inch (35.1 mm)

Certifications CE

Comments • Best choice for Online• Good choice for Portable• Additional RFI protection

• Best choice for Online• Good choice for Portable• Additional RFI protection• Low Profile• Recommended in mounting

applications with limited head room or where a more rugged mounting is required.

• Low Cost• Small Size• +/- 15% Sensitivity• Online

• Low Cost• +/- 15% Sensitivity• Online

4 General Purpose Sensors

5

High Frequency Sensors

• Gear mesh studies and diagnostics

• Bearing monitoring

• Small mechanisms

• High-speed spindles

• Vibration measurements on high speed rotating machinery

Successful vibration measurements begin with sensors that have adequate capabilities for the requirement. If the sensor’s frequency response characteristics are inadequate, the user risks corrupted or insufficient data to achieve a proper analysis and diagnosis. For vibration monitoring, testing, and frequency analysis of high-speed rotating machinery, spindles, and gear mesh, it is imperative to utilize a sensor with a sufficient high frequency range to accurately capture the vibration signals within the bandwidth of interest.

These precision, high frequency accelerometers meet the requirements of high frequency signal analysis. Miniature sized units are suitable for vibration measurements on small mechanisms where sensor size and weight become important factors.

6 High Frequency Sensors

High Frequency Sensors

9700A 9700B

Model NameHigh Frequency Miniature Accelerometer

High Frequency Miniature Accelerometer

Part Number EK-43799I EK-43800I

Data Sheet Number GMSI10-TD016A-EN-E GMSI10-TD017A-EN-E

Dynamic

Sensitivity

English 10 mV/g 100 mV/g

SI 1.02 mV/(m/s2) 10.2 mV/(m/s2)

Accuracy +/- 10 % +/- 5 %

Acceleration Range

English +/- 500 g +/- 50 g

SI +/- 4905 m/s2 +/- 490 m/s2

Frequency Response

+/- 5% - 2.4 - 10,000 Hz

+/- 10% 3.4 - 18,000 Hz 1.7 - 15,000 Hz

+/- 3 dB 1.6 - 30,000 Hz 0.8 - 20,000 Hz

Resonance Frequency 85 kHz 35 kHz


English 1.2 mg rms 100 μg

SI 1176 μm/s2 981 μm/s2


Electrical



Grounding not isolated base isolated

Settling Time ≤ 3.0sec ≤ 5.0sec

Environmental


Shock Limit 10,000 g peak 5,000 g peak

Physical

Weight 2.8 gm 30 gm

Case Material titanium stainless steel

Mounting 5-40 Male 10-32 Female

Output Connector / Cabling 5-44 Coaxial/Top 10-32 Coaxial/Side

Height 0.66 inch (16.8 mm) 1.03 inch (26.2 mm)

Diameter 3/8 inch (9.53 mm) 11/16 inch (17.5 mm)

Certifications

Comments • Low Cost• Small Size• Recommended for use in

vibration monitoring of machines where high frequency response and acceleration range is required, such as turbines, centrifugal and sliding vane compressors, turbochargers, etc.

• Portable or Online

• Online

7

Low Frequency Sensors

• Vibration measurements on slow rotating machinery

• Paper machine rolls

• Large fans and air handling equipment

• Cooling towers

• Buildings, bridges, foundations, and floors

Low-amplitude, vibration levels go hand-in-hand with low-frequency vibration measurements. For this reason, accelerometers are offered combining extended low frequency response with high output sensitivity in order to obtain the desired resolution characteristics and strong output signal levels, necessary for conducting low-frequency, vibration measurements and analysis.

All of these low-frequency industrial accelerometers benefit from some advantages including: rugged, laser-welded, stainless steel housing with the ability to endure dirty, wet, or harsh environments; hermetically sealed military connector or sealed integral cable; and a low noise, low impedance, voltage output signal with long-distance, signal transmission capability.

8 Low Frequency Sensors

Low Frequency Sensors

9100L 9200L 9500HLF 9600

Model Name Low Frequency Accelerometer Low Frequency AccelerometerLow Frequency Accelerometer (Low Bias Voltage)

Ultra Low Frequency Accelerometer



Dynamic

Sensitivity

English 500 mV/g 1,000 mV/g 10 V/g

SI 51 mV/(m/s2) 102 mV/(m/s2) 1.02 mV/(m/s2)

Accuracy +/- 5 %

Measurement Range

English +/- 10 g +/-5 g +/- 0.5 g

SI +/- 98 m/s2 +/- 49 m/s2 +/- 4.9 m/s2

Frequency Response

+/- 5% 0.5 - 2,000 Hz 0.1 - 200 Hz

+/- 10% 0.3 - 4,000 Hz 0.37 - 4,000 Hz 0.3 - 4,000 Hz 0.07 - 300 Hz

+/- 3 dB 0.2 - 6,000 Hz 0.04 - 500 Hz



English 15 μg 10 μg 0.5 μg

SI 147 μm/s2 98 μm/s2 5 μm/s2

Transverse Sensitivity ≤ 7% ≤ 5%

Electrical

Power Requirement, Voltage Source 18 - 28 VDC 24 - 28 VDC

Bias Output Voltage, nominal 8 - 12 VDC 8 - 12 VDC


Settling Time ≤ 5.0sec ≤ 4.5sec ≤ 10.0sec ≤ 5.0min

Environmental

Temperature Range -54 to 121°C -18 to 65°C

Shock Limit 2,500 g peak 40 g

Physical

Weight 210 gm 173 gm 210 gm 624 gm


Mounting 1/4 - 28 UNF Female 1/4 - 28 UNF Male 1/4 - 28 UNF Female

Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin

Height 2-3/16 inch (55.6 mm) 1.13 inch (28.7 mm) 2.21 inch (56.1 mm) 2.8 inch (71.1 mm)

Diameter 1-3/16 inch (30.2 mm) 1.36 inch (34.5 mm) 1-3/16 inch (30.2 mm) 2-1/4 inch (57.2 mm)

Certifications CE

Comments •Portable or Online • Online

9

High Temperature Sensors

• Paper machine dryer sections

• Steel mills

• Hot conveyor systems

• Reactors and digesters

• Petrochemical pumps

• Food processing equipment

It is often necessary to monitor the vibration levels of rotating machinery operating at elevated temperatures or in high temperature environments. Such circumstances place extreme demands on vibration sensors and require the use of accelerometers with special design characteristics that extend their useable temperature range beyond that of other conventional units.

A variety of industrial high temperature accelerometers have a useable temperature range up to 325°F (163°C). The circuitry within these sensors has been specifically designed and tested to reliably withstand elevated temperature extremes. A slight trade-off with this redesigned circuitry is it will compromise the frequency response characteristics of the sensor. These accelerometers will operate in the same manner, with the same cabling, data collection, and signal conditioning equipment, as the general purpose accelerometers.

For extreme, high-temperature requirements, charge-mode accelerometers are recommended. Designed to withstand temperatures up to 500°F (260°C), charge-mode accelerometers do not contain internal signal conditioning circuits which impose temperature limits on general purpose accelerometers. However, since there is no signal conditioning circuits within charge-mode accelerometers, alternative cabling and signal conditioning equipment is required.

IMPORTANT Speciality sensors for high temperature gas turbines and other applications are available upon request, please contact your nearest Rockwell Automation office or contact the High Tech Inside Sales Team at (740) 548-5733

10 High Temperature Sensors

High Temperature Sensors

9100T 9200T 9150HT 9150HTA

Model Name High Temperature AccelerometerHigh Temperature Low Profile Accelerometer

High Temperature Charge-mode Accelerometer System

High Temperature Accelerometer with Armor Cable

Part Number EK-43805I EK-43806I EK-43807I EK-46496


Dynamic

Sensitivity

English 100 mV/g

SI 10.2 mV/(m/s2)

Accuracy +/- 5 % +/- 15 %

Measurement Range

English +/- 50 g +/- 25 g

SI +/- 490 m/s2 +/- 245 m/s2

Frequency Response

+/- 5% 0.58 - 4,000 Hz 0.5 - 4,000 Hz - -

+/- 10% 0.42 - 5,000 Hz 0.37 - 6,000 Hz 1.67 - 3,000 Hz

+/- 3 dB 0.2 - 10,000 Hz 1 - 7,000 Hz



English 150 μg 200 μg 120 μg

SI 1472 μm/s2 1962 μm/s2 1.18 μm/s2


Electrical


Bias Output Voltage, nominal 8 - 14 VDC 11 - 14 VDC 8 - 12 VDC

Grounding case isolated base isolated

Settling Time ≤ 5.0sec ≤ 8.0sec ≤ 15.0sec (@ 70°F)

≤ 4.0min (@ 500°F)

Environmental

Temperature Range -54 to 163°C -54 to 260°C

Shock Limit 5,000 g peak 2,000 g peak

Physical

Weight 93 gm 145 gm 83.6 gm



Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin MIL-C-5015/Top, 2 pin

Height 2.0 inch (50.8 mm) 1.13 inch (29 mm) 2.12 inch (53.85 mm)

Diameter 7/8 inch (22.2 mm) 1.36 inch (35 mm) 7/8 inch (22.2 mm)

Certifications CE

Comments •Online • Requires use of a Charge Amplifier (supplied) which must be mounted in 121°C area.

• Cable is not armored.• Online

• Requires use of a Charge Amplifier (supplied) which must be mounted in 121°C area.

• Cable is armored.• Online

11

Specialty Sensors

• Versions with velocity output

• Versions that measure both acceleration and temperature

• Versions that measure acceleration simultaneously in up to three axes

• Through-bolt mounting for simplified alignment

• Interface directly with vibration data collectors and FFT analyzers

Multi-axis accelerometers contain two or three independent acceleration sensing elements within the same housing. The sensing elements are oriented in mutually perpendicular geometries in order to respond to vibration in independent, orthogonal directions. Triaxial accelerometers contain three sensing elements. Each sensing axis contains a dedicated, built-in, low noise, microelectronic signal amplifier whose output signal is delivered to an independent cable lead or connector pin.

Multi-axis measurements are useful for radial vs. axial bearing vibration monitoring, machinery foundation troubleshooting, and structural impulse and response studies. Styles for low cost and precision requirements are differentiated by their sensitivity tolerances and extent of supplied NIST traceable calibration.

12 Specialty Sensors

Specialty Sensors

9100AT 9200AT 9100VO

Model NameCombination Acceleration and Temperature

Combination Acceleration and Temperature Velocity Output Sensor

Part Number EK-43810I EK-43811I EK-43808I

Data Sheet Number GMSI10-TD025A-EN-E GMSI10-TD026A-EN-E GMSI10-TD023A-EN-E

Dynamic

Sensitivity

English 100 mV/g 100 mV/in/sec

SI 10.2 mV/(m/s2) 3937 mV/m/sec

Accuracy +/- 5% +/- 10%

Measurement Range

English +/- 50 g +/- 50 in/sec

SI +/- 490 m/s2 +/- 1.27 m/s

Frequency Response

+/- 5% 0.6 - 4,000 Hz 0.5 - 6,500 Hz -

+/- 10% 0.4 - 5,000 Hz 0.4 - 7,500 Hz 4 - 4,500 Hz

+/- 3 dB 0.2 - 10,000 Hz 0.2 - 10,500 Hz 3 - 9,000 Hz


Temperature Scale Factor 10 mV/°C

Temperature Measurement Range 2 to 121°C


English 50 μg 450 μin/s

SI 490 μm/s2 11.4 μm/s


Electrical




Settling Time ≤ 5.0sec ≤ 8.0sec ≤ 30.0sec

Environmental



Physical

Weight 93 gm 145 gm 94 gm



Output Connector / Cabling MIL-C-5015/Top, 3 pin MIL-C-5015/Side, 3 pin MIL-C-5015/Top, 2 pin

Height 2.0 inch (52.3 mm) 1.13 inch (28.7 mm) 2.06 inch (52.3 mm)

Diameter 7/8 inch (22.2 mm) 1.36 inch (34.5 mm) 7/8 inch (22.2 mm)

Certifications CE

Comments • If used with a switchbox, it must be powered.• Online

• Velocity Output• Portable or Online

Specialty Sensors 13

Specialty Sensors

9200VO 9900A 9900B

Model Name Velocity Output Sensor Triaxial Sensor Triaxial Sensor

Part Number EK-43809I EK-43802I EK-43803I

Data Sheet Number GMSI10-TD024A-EN-E GMSI10-TD018A-EN-E GMSI10-TD019A-EN-E

Dynamic

Sensitivity

English 100 mV/in/sec 100 mV/g

SI 3937 mV/m/sec 10.2 mV/(m/s2)

Accuracy +/- 10% +/- 5%

Measurement Range

English +/- 50 in/sec 50 g

SI +/- 1.27 m/s +/- 490 m/s2

Frequency Response

+/- 5% - 2.4 - 2,000 Hz

+/- 10% 2 - 2,500 Hz 1.7 - 5,000 Hz

+/- 3 dB 1.5 - 6,000 Hz 0.8 - 8,000 Hz



English 400 μin/s 100 μg

SI 10.6 μm/s 981 μm/s2

Transverse Sensitivity ≤ 8% ≤ 5%

Electrical





Environmental



Physical

Weight 215 gm 139 gm


Mounting 1/4 - 28 Male 1/4 - 28 UNF

Output Connector / Cabling MIL-C-5015/Side, 2 pin MIL-C-26482/Side, 4 pin

Integral Cable, 10 ft., four-conductor shielded, polyurethane jacket

Height 1.13 inch (28.7 mm) 0.84 inch (21.2 mm) 0.82 inch (20.8 mm)

Length 1.5 inch (38.1 mm)

Diameter/Width 1.375 inch (34.9 mm) 1.5 inch (38.1 mm)

Certifications CE

Comments • Velocity Output• Portable or Online

• Use with cable EK-46654 only• Portable

• Integral Cable• Online

14 Specialty Sensors

15

4-20mA Sensors

• All sensors include additional RFI protection

• Two-wire, loop-powered, current output vibration sensors

• Choice of acceleration and/or velocity signals

• Interface with existing process control, monitoring, and alarm systems

• Reduce sophisticated analysis requirements

Loop-powered, 4-20 mA output, vibration sensing transmitters serve to provide measurement signals that are representative of the overall vibration levels being generated by all types of rotating machinery. This vibration signal may be interfaced with many types of current-loop monitoring equipment, such as recorders, alarms, PLC, DCS, and SCADA systems.

The vibration sensing transmitters capitalize on the use of existing process control equipment and HMI software for monitoring machinery vibration and alarming of excessive vibration levels. This practice offers the ability to continuously monitor machinery and provide an early warning detection of impending failure. With this approach, existing process control technicians may be utilized for monitoring the vibration levels while skilled vibration specialists are called upon only in the event that the vibration signal warrants more detailed signal analysis.

16 4-20mA Sensors

4-20mA Sensors

9842A 9942A 9842V 9942V

Model Name4-20 mA Sensor Output Acceleration

4-20 mA Sensor Output Acceleration 4-20 mA Sensor Output Velocity 4-20 mA Sensor Output Velocity

Part Number EK-48962 EK-48963 EK-48958 EK-48959

Data Sheet Number GMSI10-TD028B-EN-E GMSI10-TD043A-EN-E GMSI10-TD027B-EN-E GMSI10-TD041A-EN-E

Dynamic

Measurement Range

English 0.0 - 10.0 g rms 0.0 - 1.0 in/s pk

SI 0.0 - 98.1 m/s2 rms 0.0 - 25.4 mm/s pk

Current Output 4-20 mA

Amplitude Nonlinearity 1%

Frequency Response

+/- 10% 3 - 5,000 Hz 3 - 1,000 Hz

Broadband Resolution

English 0.05 g rms 0.005 in/s pk

SI 0.49 m/s2 rms 0.13 mm/s pk

Maximum Load Resistance 50 (Vs- 12) ohms

Electrical

Power Supply Voltage 12 - 30 VDC

Settling Time (within 2% of value) < 15 seconds

Environmental


Physical



Mounting 1/4 - 28 UNF Female 1/4 - 28 UNF Male 1/4 - 28 UNF Female 1/4 - 28 UNF Male

Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 Pin MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 Pin

Height 2.6 inch (66 mm) 1.41 inch (35.8 mm) 2.6 inch (66 mm) 1.41 inch (35.8 mm)

Diameter 1.0 inch (25.4 mm) 7/8 inch (22.2 mm) 1.0 inch (25.4 mm) 7/8 inch (22.2 mm)

Certifications CE

Comments •Online

Publication GMSI10-SG003A-EN-P - June 2006

4-20mA Sensors 17

4-20mA Sensors

9842T 9942T 9842V/2 9942V/2

Model Name 4-20 mA Sensor Output Velocity 4-20 mA Sensor Output Velocity 4-20 mA Sensor Output Velocity 4-20 mA Sensor Output Velocity

Part Number EK-48966 EK-48967 EK-48960 EK-48961

Data Sheet Number GMSI10-TD045B-EN-E GMSI10-TD046A-EN-E GMSI10-TD033B-EN-E GMSI10-TD039A-EN-E

Dynamic

Measurement Range

English 0.0 - 1.0 in/s pk 0.0 - 2.0 in/s pk

SI 0.0 - 25.4 mm/s pk 0.0 - 50.8 mm/s pk



Frequency Response

+/- 10% 3 - 1,000 Hz


English 0.005 in/s pk

SI 0.13 mm/s pk

Maximum Load Resistance 50 (Vs- 12) ohms 50 (Vs- 12) ohms

Electrical



Environmental


Physical



Mounting 1/4 - 28 UNF Female 1/4 - 28 UNF Male 1/4 - 28 UNF Female 1/4 - 28 UNF Male

Output Connector / Cabling 4 Pin Bayonet/Top 4 Pin Bayonet/Side MIL-C-5015/Top, 2 Pin MIL-C-5015/Side, 2 Pin

Height 2.6 inch (66 mm) 1.41 inch (35.8 mm) 2.6 inch (66 mm) 1.41 inch (35.8 mm)

Diameter 1.0 inch (25.4 mm) 7/8 inch (22.2 mm) 1.0 inch (25.4 mm) 7/8 inch (22.2 mm)

Certifications CE

Comments •Online

18 4-20mA Sensors

4-20mA Sensors

9842V2 9942V2

Model Name 4-20 mA Sensor Dual Output Acceleration/Velocity

4-20 mA Sensor Dual Output Acceleration/Velocity

Part Number EK-48956 EK-48951

Data Sheet Number GMSI10-TD029B-EN-E GMSI10-TD042A-EN-E

Dynamic

Measurement Range

English 0.0 - 1.0 in/s pk

SI 0.0 - 25.4 mm/s pk



Frequency Response

+/- 10% 3 - 1,000 Hz



SI 0.13 mm/s pk


Electrical



Environmental


Physical



Mounting 1/4 - 28 UNF Female 1/4 - 28 UNF Male

Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 Pin

Height 2.6 inch (66 mm) 1.41 inch (35.8 mm)

Diameter 1.0 inch (25.4 mm) 7/8 inch (22.2 mm)

Certifications CE

Comments •Online

19

Intrinsically Safe Sensors

• Versions are CSA certified and/or EX compliant

• Top or side exit connector versions

• Hermetically sealed construction

• Interface directly with vibration data collectors

• Ideal for FFT analysis of vibration frequencies

• Measurements for machinery diagnostics

Before installing safety sensors, reference installation drawings, product drawings, and product specification sheets for both sensor and monitoring system.

Speciality sensors for mining and other applications are available upon request, please contact your nearest Rockwell Automation office or contact the High Tech Inside Sales Team at (740) 548-5733.

20 Intrinsically Safe Sensors

Intrinsically Safe Sensors

9100CSA 9100EX 9200CSA 9200EX

Model Name General Purpose Accelerometer General Purpose Accelerometer General Purpose Accelerometer General Purpose Accelerometer

Part Number EK-43786I EK-43787 EK-43790I EK-43791


Dynamic

Sensitivity

English 100 mV/g

SI 10.2 mV/(m/s2)

Accuracy +/- 5%

Measurement Range

English +/-50 g 80 g peak +/-50 g 50 g peak

SI +/- 490 m/s2 +/- 784.8 m/s2 +/- 490 m/s2

Frequency Response

+/- 5% 0.58 - 4,000 Hz 1.5 - 5,000 Hz 0.5 - 6,500 Hz 3.0 - 5,000 Hz

+/- 10% 0.42 - 5,000 Hz 1.0 - 7,000 Hz 0.4 - 7,500 Hz 2.0 - 7,000 Hz

+/- 3 dB 0.2 - 10,000 Hz 0.5 - 15,000 Hz 0.2 - 10,500 Hz 1.0 - 12,000 Hz



English 50 μg 600 μg 50 μg 600 μg

SI 490 μm/s2 5886 μm/s2 490 μm/s2 5886 μm/s2


Electrical

Power Requirement, Voltage Source 18 - 28 VDC 18 - 30 VDC 18 - 28 VDC 18 - 30 VDC




Environmental

Temperature Range -54 to 121°C -50 to 120°C -54 to 121°C -50 to 120°C


Physical



Mounting 1/4 - 28 Female 1/4 - 28 Male

Output Connector / Cabling MIL-C-5015/Top, 2 pin MIL-C-5015/Side, 2 pin

Height 2.06 inch (52.3 mm) 2.42 inch (61.47 mm) 1.13 inch (28.7 mm) 1.20 inch (30.48 mm)

Diameter 7/8 inch (22.2 mm) 1 inch (25.4 mm) 1.36 inch (34.5 mm) 1.05 inch (26.67 mm)

Certifications CE, CSA Div 1 Class 1; Group A, B, C & D; Temperature code T4

CE, Ex ia IIC T4, ATEX II 1G CE, CSA Div 1 Class 1; Group A, B, C & D; Temperature code T4

CE, Ex ia IIC T4, ATEX II 1G

Comments • Certified by CSA for Class l Division l Groups A, B, C, and D. Requires Safety Barriers for Class l Division l.

• Safety Barriers are required for Class l Division ll Groups A, B, C, and D unless certified under XM or other RA product’s certifications.

• Certified by Sira for Ex ia IIC T4 and ATEX II 1G.

• May be certified without safety barriers for Class l Division ll under other RA product certifications.

• Certified by CSA for Class l Division l Groups A, B, C, and D. Requires Safety Barriers for Class l Division l.

• Safety Barriers are required for Class l Division ll Groups A, B, C, and D unless certified under XM or other RA product’s certifications.

• Certified by Sira for Ex ia IIC T4 and ATEX II 1G.

• May be certified without safety barriers for Class l Division ll under other RA product certifications.

Intrinsically Safe Sensors 21

Intrinsically Safe Sensor

9842VCRT 9942VCRT

Model Name4-20 mA Sensor Output Velocity 4-20 mA Sensor Output Velocity

Part Number EK-48964 EK-48965

Data Sheet Number GMSI10-TD035B-EN-E GMSI10-TD044A-EN-E

Dynamic

Measurement Range

English 0.0 - 1.0 in/s pk

SI 0.0 - 25.4 mm/s pk



Frequency Response

+/- 10% 3 - 1,000 Hz



SI 0.13 mm/s pk


Electrical



Environmental


Physical



Mounting 1/4 - 28 UNF Female 1/4 - 28 UNF Male

Output Connector / Cabling MIL-C-5015/Top, 2 Pin MIL-C-5015/Side, 2 Pin

Height 2.6 inch (66 mm) 1.41 inch (35.8 mm)

Diameter 1.0 inch (25.4 mm) 7/8 inch (22.2 mm)

Certifications CE, CSA, Ex ia II C

Comments •Certified by CSA for Class l Division l Groups A, B, C, and D. Requires Safety Barriers for Class l Division l.

•Certified by Sira for Ex ia IIC T4 and ATEX II 1G.•Online

22 Intrinsically Safe Sensors

System Certifications

9100CSA 9200CSA 9100EX 9200EX

Protection Monitors

XM-120 / XM-121 / XM-122 / XM-123 •CSA Certified for Class I, Division 2 Groups A, B, C and D•CSA Certified for Class I, Division 1 Groups A, B, C and D

with appropriate certified barrier

XM-160 / XM-161 / XM-162 •CSA Certified for Class I, Division 2 Groups A, B, C and D•CSA Certified for Class I, Division 1 Groups A, B, C and D

with appropriate certified barrier

Portable Data Collectors

Enpac 2500 •CSA Certified for Class I, Division 2 Groups A, B, C and D

Enpac Ex •Sira Certified for EEx ia IIC T4•Sira Certified for ATEX II 1G

Online Surveillance Monitoring

Enwatch •CSA Certified for Class I, Division 2 Groups A, B, C and D•CSA Certified for Class II, Division 2, Groups E, F, G

23

Accessories and Technical Information

Cables for Portable Instruments - Enpac and dataPAC

Cable for Permanent Installations - XM and Enwatch

IMPORTANT These cables are not used with the Enpac Ex.

Cables for 2-PIN MS Style Sensor Connectors

For Models Cable Part Number Description

9000A, 9000A-LBV, 9010, 9010-LBV, 9100,

9100CSA, 9100EX, 9100FM, 9100L, 9100T,

9100VO, 9200, 9200CSA, 9200FM, 9200L,

9200T, 9200VO, 9300, 9400, 9500LF, 9500HLF,

9600

EK-36960-C-006 Cable Assembly, 6 ft Coiled; 2-Socket Connector to 7-Pin LEMO Connector

EK-36960-S-005 Cable Assembly, 5 ft Straight; 2-Socket Connector to 7-Pin LEMO Connector







EK-47787 Cable Assembly, 6 ft Coiled; 90 Degree, 2-Socket Connector to 7-Pin LEMO Connector

Cables for 5-44 Style Sensor Connector


9700A EK-46669 Cable Assembly, 5 ft; 5-44 Connector to BNC Plug Note: LEMO to BNC Straight Cable, 4’ (EK-46252) and Connector BNC to BNC Barrel (EK-37961) Required

EK-39458 Cable Assembly, 10 ft; 5-44 Connector to BNC Plug Note: LEMO to BNC Straight Cable, 4’ (EK-46252) and Connector BNC to BNC Barrel (EK-37961) Required

Cables for 10-32 Style Sensor Connector


9700B EK-35579 Cable Assembly, 5 ft; 10-32 Connector to BNC Plug Note: LEMO to BNC Straight Cable, 4’ (EK-46252) and Connector BNC to BNC Barrel (EK-37961) Required

Cables for 4-PIN Bendix Style Connector


9900A EK-46654-C-006 Cable Assembly, 6 ft Coiled; 4-Socket Bendix Connector to 7-Pin LEMO Connector

Splash Proof Cables for 2-PIN Sensors


9000A, 9000A-LBV, 9010, 9010-LBV, 9100,

9100CSA, 9100EX, 9100FM, 9100L, 9100T,

9100VO, 9200, 9200CSA, 9200FM, 9200L,

9200T, 9200VO, 9300, 9400, 9500LF, 9500HLF,

9600, 9842V, 9842V/2, 9842A, 9842VCS,

9842VFM

EK-46800I Splash Proof Cable Assembly, 16ft; 2-socket Connector to Blunt Cut; Twisted-shielded pair; Teflon Jacket




24 Accessories and Technical Information

Switch Boxes, Switch Panels, and Terminal Boxes

Cost Effective Cables for 2-PIN Sensors


9000A, 9000A-LBV, 9010, 9010-LBV, 9100,

9100CSA, 9100EX, 9100FM, 9100L, 9100T,

9150HT Amplifier, 9150HTA Amplifier, 9200,

9200CSA, 9200FM, 9200L, 9200T, 9300, 9400,

9500LF, 9500HLF, 9600, 9842V, 9842V/2,

9842A, 9842VCS, 9842VFM

EK-44134 Cost Effective Cable Assembly, 16ft; 2-socket Molded Connector to Blunt Cut; Twisted-shielded pair; Teflon Jacket




Splash Proof Cables for 3-PIN Sensors


9100AT, 9200AT, 9842V2 EK-46803I Splash Proof Cable Assembly, 16ft; 3-socket Connector to Blunt Cut; Shielded 3-Conductor; Teflon Jacket

EK-46804I Splash Proof Cable Assembly, 32ft; 3-socket Connector to Blunt Cut; Shielded 3-Conductor; Teflon Jacket

EK-46805I Splash Proof Cable Assembly, 64ft; 3-socket Connector to Blunt Cut; Shielded 3-Conductor; Teflon Jacket

2-Channel Products

Part Number Description

EK-45077 Termination Box 2-Channel Termination Box; Nema 4X; (2) BNC Sensor Output; No Power Supply; Cable Grip; Composite Material

4-Channel Products


EK-44391 Termination Box 4-Channel Termination Box; Nema 4X; (4) BNC Sensor Output; No Power Supply; Cable Grip; Composite Material

6-Channel Products


EK-41585 Switchbox 6-Channel Switchbox; Nema 4X; (1) BNC Vibration Output & (1) BNC Temp Output; No Power Supply; Composite Box

EK-44167 Switchbox 6-Channel Switchbox; Nema 4X; (1) BNC Sensor Output & (1) BNC Tach Output; No Power Supply; Stainless Steel

EK-44397 Termination Box 6-Channel Termination Box; Nema 4; (6) BNC Sensor Outputs; No Power Supply; Painted Steel

EK-48174 Switchbox 6-Channel Switchbox; Nema 4X; (1) BNC Vibration Output & (1) BNC Tach Output; No Power Supply; Composite Box; w/ Bias Meter

12-Channel Products


EK-43617 Switchbox 12-Channel Switchbox; Nema 4; (1) BNC Internally Powered Sensor Output; (1) BNC Vib & (1) BNC: ICP Power; 110vac

EK-44171 Switchbox 12-Channel Switchbox; Nema 4X; (1) BNC Sensor Output & (1) BNC Temp Output; No Power Supply; Stainless Steel Box

EK-48177 Switchbox 12-Channel Switchbox; Nema 4X; (1) BNC Sensor Output & (1) BNC Tach Output; No Power Supply; Bias Voltage Meter; Stainless Steel Box

EK-48176 Switchbox 12-Channel Switchbox; Nema 4X; (1) BNC Sensor Output & (1) BNC Tach Output; No Power Supply; Bias Voltage Meter; Composite Box

EK-45079 Switchbox 12-Channel Switchbox; Nema 4X; (1) BNC Vibration Output & (1) BNC Tach Output; No Power Supply; Composite Box

Accessories and Technical Information 25

Connectors

16-Channel Products


EK-40434 Switchbox 16-Channel Switchbox; Nema 4; (1) BNC Sensor Output; EMONITOR Nameplate; No Power Supply; Painted Steel Box; (ESWB-16)

EK-40435 Switchbox 16-Channel Switchbox; Nema 4; (1) BNC Sensor Output; EMONITOR Nameplate; No Power Supply; Stainless Steel Box; (ESWB-16-SS)

EK-40436 Switchbox 16-Channel Switchbox; Nema 4; (1) BNC Sensor Output; EMONITOR Nameplate; No Power Supply

EK-40437 Switchbox 16-Channel Switchbox; Nema 4; (1) BNC Sensor Output; EMONITOR Nameplate; No Power Supply; Oversized Stainless Steel Box; (ESWBO-16-SS)

24-Channel Products


EK-42883 Switchbox 24-Channel Switchbox; Nema 4; (1) BNC Internally Powered Sensor Output; (1) BNC Collector; Powered Output; (1) BNC Tachometer Output; Accelerometer Constant Current PWR Supply (110vac); Painted Steel Enclosure

32-Channel Products


EK-40438 Switchbox 32-Channel Switchbox; Nema 4; (1) BNC Sensor Output for each 16-Channel Switch; EMONITOR Nameplate; No Power Supply; Painted Steel Box; (ESWB-32)

EK-40439 Switchbox 32-Channel Switchbox; Nema 4; (1) BNC Sensor Output for each 16-Channel Switch; EMONITOR Nameplate; No Power Supply; Stainless Steel Box; (ESWB-32-SS)

EK-40440 Switchbox 32-Channel Switchbox; Nema 4; (1) BNC Sensor Output for each 16-Channel Switch; EMONITOR Nameplate; No Power Supply; Oversized Painted Steel Box; (ESWBO-32)

EK-40441 Switchbox 32-Channel Switchbox; Nema 4; (1) BNC Output Connector for each 16-Channel Switch; EMONITOR Nameplate; No Power Supply; Oversized Stainless Steel Box; (ESWBO-32-SS)

36-Channel Products



48-Channel Products



Accelerometer and Velocity Connectors


EK-44144 2-Socket MS Connector (Aluminum)

EK-44145 2-Socket Splash proof MS Connector with SS Ring (Requires EK-44148)

EK-44146 3-Socket Splash proof MS Connector with SS Ring (Requires EK-44148)

EK-44148 Splash proof MS Connector Assembly Tool Kit for 25 Connectors - Connectors are sold separately

EK-41755 2-Socket MS Connector Kit - Splash proof, Shielded Ground with Epoxy

EK-04366 2-Socket MS Connector Field Install

EK-14797 2-Socket MS Connector Field Install - Right Angle

EK-15039 2-Socket MS Connector Field Install - High Temperature


Mounting Accessories

Application Notes

Mounting Accessories


Magnet

EK-46670 Flat Rare Earth Magnetic Base - 5-40 Tapped Hole, 0.417" Dia

EK-44162 Flat Rare Earth Magnetic Base - 10-32 Thread Stud, .68" Dia

EK-42118 3/4" Dia Curved Surface Magnet (14 lb. Pull, 1/4 x 28)

EK-42120 3/4" Dia Flat Surface Magnet (15 lb. Pull, 1/4 - 28)

EK-41717 1" Dia Curved Surface Magnet (35 lb. Pull, 1/4 x 28)

EK-42121 1" Dia Flat Surface Magnet (35 lb. Pull, 1/4 x 28)

EK-24746 1 1/2" Dia Magnetic Base, 1/4-28 Thread (11.3 kg or 25 lb. Pull)

EK-41529 1 1/2" Dia Curved Surface Magnet (55 lb. Pull, 1/4 x 28)

EK-42123 1 1/2" Dia Flat Surface Magnet (50 lb. Pull, 1/4 x 28)

EK-42119 2" Dia Curved Surface Magnet (80 lb. Pull, 1/4 x 28)

EK-04332 2.25" Dia Curved Surface Magnet (65 lb. Pull, 1/4 x 28)

Probe

EK-41530 Probe Tip 4" Length, 1/2" Hex Tapered to Point (1/4 x 28)

EK-41915 Probe Tip 8" Length, 1/2" Hex Tapered to Point (1/4 x 28)

EK-01103 Probe Tip 9" Length with 1/4-28 Stud, Aluminum

Permanent

EK-48254 Mounting Pads, To Fit Between Motor Fin; 0.250" Thick, 2.125" Long




EK-44151 Mounting Stud - 10/32 to 10/32

EK-44152 Mounting Stud - 10/32 to 1/4-28

EK-44153 Mounting Stud - 1/4-28 to 1/4-28

EK-44154 Mounting Stud - 1/4-28 to M8

EK-44155 Mounting Stud - 1/4-28 to M6

EK-42053 Spotface Tool for Sensor Mounting, 1.25" Dia, 1/4-28 Pilot

EK-44161 Mounting Base for Epoxy Mount with 10-32 Stud

EK-44156 Epoxy Kit for 2 Sensor Bases

EK-44164 Mounting Base, Epoxy Mount with 1/4 x 28 Threaded Thru Hole

EK-44801 Epoxy, Versilox 406, Packet for Two Mounting Bases

EK-44158 Quiklok Mounting Base for Stud Mounting on Machine

EK-44159 Quiklok Mounting Base for Epoxy Mounting to Target Machine

EK-44160 Quiklok Accelerometer Base, Mounts to Accel

Application Notes


GMSI10-AP042A-EN-E Accelerometer Calibration

GMSI10-AP043A-EN-E Selecting & Installing Accelerometers

GMSI10-AP044A-EN-E Troubleshooting Using Bias Voltage

GMSI10-AP045A-EN-E Accelerometer Mounting Techniques

GMSI10-AP046A-EN-E Powering ICP Accelerometers

GMSI10-AP047A-EN-E Driving Long Cable Lengths

Accessories and Technical Information 27

Typical Vibration Measurement Systems

Accelerometers are implemented into measurement systems in a number of different ways. The installation technique typically falls into one of two categories, either permanently mounted, or carried from point to point in a route based measurement or analysis scheme. The entire measurement system, however, can take on a variety of forms, depending on sensor type used and the goal of the monitoring program. This section illustrates many of the popular or recommended approaches, which comprise complete vibration measurement and monitoring systems.

Portable Data Collector and Accelerometer

Portable Data Collector and Permanently Installed Accelerometers

Precision Industrial Accelerometer

Magnetic Mounting Base

Sensor to Enpac2500 Cable

Enpac 2500

Switch Box

Sensor to DataCollector Cable

Enpac 2500Sensor Cables

Permanently Installed Accelerometers


Online Surveillance Monitoring and Permanently Installed Accelerometers

4-20mA Output Sensor System

XM System and Permanently Installed Accelerometers

Junction Box

Enwatch

Sensor to Enwatch Cable

Enwatch to Computer

Cable

Analysis Software

Sensor Cables

PermanentlyInstalled

Accelerometers

ProgrammableLogix

Controller

Sensor toPLC Cable

Junction Box

Sensor Cables


Accelerometers

Analysis Software

XM SerialCommunication

Cable

XM Machine Monitor

Sensor to XM Cable

Junction Box

Sensor Cables


Accelerometers

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