Installation&MaintenanceManual LowVoltage PowerCircuitBreakers
64115EN_02-MaintenanceManual
description
Transcript of 64115EN_02-MaintenanceManual
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FANUC Series 0 -MODEL C
FANUC Series 0 Mate-MODEL C
MAINTENANCE MANUAL
B-64115EN/02
**
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No part of this manual may be reproduced in any form.
All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japans Foreign Exchange and
Foreign Trade Law. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government ofthe country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as impossible.
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s1
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of CNC units. It is essential that these precautions
be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this
section assume this configuration).CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified
technician.
Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied
by the machine tool builder.
Before checking the operation of the machine, take time to become familiar with the manuals provided by the
machine tool builder and FANUC.
Contents
1. DEFINITION OF WARNING, CAUTION, AND NOTE s2. . . . . . . . . . . . . . . . . . . . . . .
2. WARNINGS RELATED TO CHECK OPERATION s3. . . . . . . . . . . . . . . . . . . . . . . . .
3. WARNINGS RELATED TO REPLACEMENT s5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. WARNINGS RELATED TO PARAMETERS s6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE s7. . . . . . . . . . . .
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SAFETY PRECAUTIONS B64115EN/02
s2
1DEFINITION OF WARNING, CAUTION, AND NOTE
This manual includes safety precautions for protecting the maintenance personnel (herein referred
to as the user) and preventing damage to the machine. Precautions are classified into Warnings and
Cautions according to their bearing on safety. Also, supplementary information is described as a
Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
Read this manual carefully, and store it in a safe place.
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B64115EN/02 SAFETY PRECAUTIONS
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2WARNINGS RELATED TO CHECK OPERATION
WARNING
1. When checking the operation of the machine with the cover removed
(1) The users clothing could become caught in the spindle or other components, thus
presenting a danger of injury. When checking the operation, stand away from the machineto ensure that your clothing does not become tangled in the spindle or other components.
(2) When checking the operation, perform idle operation without workpiece. When a
workpiece is mounted in the machine, a malfunction could cause the workpiece to be
dropped or destroy the tool tip, possibly scattering fragments throughout the area. This
presents a serious danger of injury. Therefore, stand in a safe location when checking the
operation.
2. When checking the machine operation with the power magnetics cabinet door opened
(1) The power magnetics cabinet has a highvoltage section (carrying a mark). Never
touch the highvoltage section. The highvoltage section presents a severe risk of electric
shock. Before starting any check of the operation, confirm that the cover is mounted onthe highvoltage section. When the highvoltage section itself must be checked, note that
touching a terminal presents a severe danger of electric shock.
(2) Within the power magnetics cabinet, internal units present potentially injurious corners and
projections. Be careful when working inside the power magnetics cabinet.
3. Never attempt to machine a workpiece without first checking the operation of the machine.
Before starting a production run, ensure that the machine is operating correctly by performing
a trial run using, for example, the single block, feedrate override, or machine lock function or
by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the
correct operation of the machine may result in the machine behaving unexpectedly, possibly
causing damage to the workpiece and/or machine itself, or injury to the user.
4. Before operating the machine, thoroughly check the entered data.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
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SAFETY PRECAUTIONS B64115EN/02
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WARNING
5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each
machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the
intended operation. Refer to the manual provided with the machine to determine the maximum
allowable feedrate. If a machine is run at other than the correct speed, it may behave
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the
user.
6. When using a tool compensation function, thoroughly check the direction and amount of
compensation.
Operating the machine with incorrectly specified data may result in the machine behaving
unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to theuser.
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3WARNINGS RELATED TO REPLACEMENT
WARNING
1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If
only the power to the CNC is turned off, power may continue to be supplied to the serve section.
In such a case, replacing a unit may damage the unit, while also presenting a danger of electric
shock.
2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If
the replacement is attempted by only one person, the replacement unit could slip and fall,
possibly causing injury.
3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for
a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow
at least twenty minutes after turning off the power for these residual voltages to dissipate.
4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the
old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable
machine movement could damage the workpiece or the machine itself, and present a danger ofinjury.
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4WARNINGS RELATED TO PARAMETERS
WARNING
1. When machining a workpiece for the first time after modifying a parameter, close the machine
cover. Never use the automatic operation function immediately after such a modification.
Instead, confirm normal machine operation by using functions such as the single block function,
feedrate override function, and machine lock function, or by operating the machine withoutmounting a tool and workpiece. If the machine is used before confirming that it operates
normally, the machine may move unpredictably, possibly damaging the machine or workpiece,
and presenting a risk of injury.
2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually
need not be modified. When a parameter must be modified for some reason, ensure that you
fully understand the function of that parameter before attempting to modify it. If a parameter
is set incorrectly, the machine may move unpredictably, possibly damaging the machine or
workpiece, and presenting a risk of injury.
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5WARNINGS AND NOTES RELATED TO DAILYMAINTENANCE
WARNING
1. Memory backup battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the highvoltage circuits (marked and
fitted with an insulating cover).
Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The CNC uses batteries to preserve the contents of its memory, because it must retain data such asprograms, offsets, and parameters even while external power is not applied.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
contents of the CNCs memory will be lost.
To replace the battery, see the procedure described in Section 2.10 of this manual.
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WARNING
2. Absolute pulse coder battery replacement
When replacing the memory backup batteries, keep the power to the machine (CNC) turned on,
and apply an emergency stop to the machine. Because this work is performed with the power
on and the cabinet open, only those personnel who have received approved safety and
maintenance training may perform this work.
When replacing the batteries, be careful not to touch the highvoltage circuits (marked and
fitted with an insulating cover).
Touching the uncovered highvoltage circuits presents an extremely dangerous electric shock
hazard.
NOTE
The absolute pulse coder uses batteries to preserve its absolute position.
If the battery voltage drops, a low battery voltage alarm is displayed on the machine operators panel
or CRT screen.
When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the
absolute position data held by the pulse coder will be lost.
To replace the battery, see the procedure described in Servo Amplifier Maintenance Manual.
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WARNING
3. Fuse replacement
Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the
blown fuse.
For this reason, only those personnel who have received approved safety and maintenance
training may perform this work.
When replacing a fuse with the cabinet open, be careful not to touch the highvoltage circuits
(marked and fitted with an insulating cover).
Touching an uncovered highvoltage circuit presents an extremely dangerous electric shock
hazard.
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B64115EN/02 PREFACE
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PREFACE
1.Display and operation
This chapter covers those items, displayed on the screen, that are related
to maintenance. A list of all supported operations is also provided at the
end of this chapter.
2.Hardware
This chapter describes the configuration of the hardware, lists thehardware units, and explains how to replace printedcircuit boards.
3.Data input/output
This chapter describes the input/output of data, including programs,
parameters, and tool compensation data, aswell as the input/output
procedures for conversational data.
4.Interface between the CNC and PMC
This chapter describes the PMC specifications, the system configuration,
and the signals used by the PMC.
5.Digital servo
This chapter describes the servo tuning screen and how to adjust the
reference position return position.
6.AC spindles
These chapters describe the spindle amplifier checkpoints, as well as the
spindle tuning screen.
7.Trouble shooting
This chapter describes the procedures to be followed in the event ofcertain problems occurring.
Appendix
A. Alarm list
B. List of maintenance parts
C. Boot system
D. FSSB startup procedure/materials
E. Notation of MDI keys
This manual does not provide a parameter list. If necessary, refer to the
separate PARAMETER MANUAL.
Description ofthis manual
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B64115EN/02PREFACE
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The models covered by this manual, and their abbreviations are:
Product name Abbreviation
FANUC Series 0iTC 0iTC
FANUC Series 0iMC 0iMC er es i
FANUC Series 0iPC 0iPC
FANUC Series 0iMateTC 0iMate TC
FANUC Series 0iMateMC 0iMate TC
NOTESome function described in this manual may not be applied
to some products.For details, refer to the DESCRIPTIONS manual(B64112EN)
There are two types of basic units for Series 0iC and Series 0iMateC:
Basic unit drawing No. Model
A02B0309B50n(n=0,1,...,9)A02B0311B50n (n=0,1,...,9)A02B0311B51n (n=0,1,...,9)
Series 0CSeries 0MateCSeries 0MateC
A02B0309B52n(n=0,1,...,9)A02B0311B52n (n=0,1,...,9)A02B0311B53n (n=0,1,...,9)
Series 0CSeries 0MateCSeries 0MateC
Applicable models
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B64115EN/02 PREFACE
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The following table lists the manuals related to Series 0iC, Series 0i
MateC.
This manual is indicated by an asterisk(*).
Manual nameSpecification
number
FANUC Series 0iMODEL C/0iMateMODEL CDESCRIPTIONS
B64112EN
FANUC Series 0iMODEL C/0iMateMODEL CCONNECTION MANUAL(HARDWARE)
B64113EN
FANUC Series 0iMODEL C/0iMateMODEL CCONNECTION MANUAL(FUNCTION)
B64113EN1
FANUC Series 0iPCCONNECTION MANUAL(FUNCTION)
B64153EN
FANUC Series 0iTC OPERATORS MANUAL B64114EN
FANUC Series 0iMC OPERATORS MANUAL B64124EN
FANUC Series 0iMateTC OPERATORS MANUAL B64134EN
FANUC Series 0iMateMC OPERATORS MANUAL B64144EN
FANUC Series 0iPC OPERATORS MANUAL B64154EN
FANUC Series 0iMODEL C/0iMateMODEL CMAINTENANCE MANUAL
B64115EN *
FANUC Series 0iMODEL C/0iMateMODEL C
PARAMETER MANUAL
B64120EN
FANUC Series 0iPCPARAMETER MANUAL B64160EN
PROGRAMMING MANUAL
Macro Compiler/Macro ExecutorPROGRAMMING MANUAL
B61803E1
FANUC MACRO COMPILER (For Personal Computer)PROGRAMMING MANUAL
B66102E
PMC
PMC Ladder Language PROGRAMMING MANUAL B61863E
PMC C Language PROGRAMMING MANUA B61863E1
Network
PROFIBUSDP Board OPERATORS MANUAL B62924EN
Ethernet Board/DATA SERVER BoardOPERATORS MANUAL
B63354EN
AST Ethernet Board/FAST DATA SERVEROPERATORS MANUAL
B63644EN
Related manuals ofSeries 0iC/0iMateC
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B64115EN/02PREFACE
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The following table lists the manuals related to SERVO MOTOR
iS/iF/iS series
Manual name Specificationnumber
FANUC AC SERVO MOTOR iS/iF seriesDESCRIPTIONS
B65262EN
FANUC AC SERVO MOTOR iS series DESCRIPTIONS B65302EN
FANUC AC SERVO MOTOR iS/iF/iS seriesPARAMETER MANUAL
B65270EN
FANUC AC SPINDLE MOTOR iseriesDESCRIPTIONS
B65272EN
FANUC AC SPINDLE MOTOR iseriesDESCRIPTIONS
B65312EN
FANUC AC SPINDLE MOTOR iS/iS seriesPARAMETER MANUAL
B65280EN
FANUC SERVO AMPLIFIER iseries DESCRIPTIONS B65282EN
FANUC SERVO AMPLIFIER series DESCRIPTIONS B65322EN
FANUC AC SERVO MOTOR iS/iF series,FANUC AC SPINDLE MOTOR iseries,FANUC SERVO AMPLIFIER iseriesMAINTENANCE MANUAL
B65285EN
FANUC AC SERVO MOTOR S series,FANUC AC SPINDLE MOTOR series,
FANUC SERVO AMPLIFIER seriesMAINTENANCE MANUAL
B65325EN
Related manuals ofSERVO MOTORiS/iF/iS series
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B64115EN/02 Table of Contents
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SAFETY PRECAUTIONS s1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PREFACE p
1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. DISPLAY AND OPERATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 26. . . . . . . . . . . . . . . . .
1.2.1 Slot Status Display 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Setting Module Screen 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3 Configuration Display of Software 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 SYSTEM CONFIGURATION SCREEN 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Display Method 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Configuration of PCBs 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Software Configuration Screen 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.4 Module Configuration Screen 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.5 ID Information Screen (iServo Information Screen/iSpindle Information Screen) 30. . . . . . . . . . . . .
1.4 ALARM HISTORY SCREEN 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Alarm History Screen 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1.1 General 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1.2 Screen display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1.3 Clearing alarm history 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1.4 Alarm display 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 System Alarm History 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2.1 General 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2.2 System alarm history screen (history list screen) 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2.3 System alarm history screen (detail screen) 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2.4 Parameter 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES RECORD 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.1 Screen Display 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.2 Deletion of External Operator Messages Record 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.3 Parameter 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5.4 Notes 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.1 Parameter Setting 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.2 Screen Display 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.3 Setting the Input Signal or Output Signal to be Recorded in the Operation History 49. . . . . . . . . . . . . . .
1.6.4 Inputting and Outputting the Operation History Data 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6.5 Notes 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.1 General 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7.2 Display Method 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.1 Displaying Diagnostic Page 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8.2 Contents Displayed 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.9 CNC STATE DISPLAY 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVEFORM DIAGNOSTIC FUNCTION 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.1 Setting Parameters 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10.2 Waveform Diagnostic Parameter Screen 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.3 Graphic of Wave Diagnosis Data 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.4 Data Sampling for Storage Type Waveform Diagnosis 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.10.5 Outputting Waveform Diagnosis Data (Storage Type) 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.10.6 Notes 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11 OPERATING MONITOR 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11.1 Display Method 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.11.2 Parameters 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.12 LIST OF OPERATIONS 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 116. . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED(SYSTEM LABEL CHECK ERROR) 118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.15 MAINTENANCE INFORMATION SCREEN 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.15.1 Screen Display and Operation 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.15.2 Maintenance Information Input/Output 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.16 COLOR SETTING SCREEN (8.4COLOR LCD) 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.16.1 Screen Display 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.16.2 Color Setting 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16.3 Parameters 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.16.4 Notes 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.17 CONTRAST ADJUSTMENT 129. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.18 POWER MATE CNC MANAGER 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.18.1 Parameter 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.18.2 Screen Display 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.18.3 Parameter Input/Output 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.18.4 Notes 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19 PERIODIC MAINTENANCE SCREENS 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.1 Overview 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.2 Screen Display and Setting 140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.3 Status Screen Display and Setting 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.4 Setting Screen Display and Setting 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.5 Registered Data Input/Output 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.19.6 FANUC TwoByte Character Code Table 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. HARDWARE 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 HARDWARE CONFIGURATION 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 HARDWARE OVERVIEW 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 TOTAL CONNECTION DIAGRAMS 160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 CONNECTOR AND CARD CONFIGURATIONS OF PRINTED CIRCUIT BOARDS 163. . . . . . . . .
2.4.1 Main Board 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4.2 Inverter PCBs 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.3 Fast Ethernet Board 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.4 Fast Data Server Board 187. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.5 PROFIBUSDP Board 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.6 I/O Board for 0i 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 UNITS AND PRINTED CIRCUIT BOARDS 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1 Basic Units 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2 LCD/MDI Units 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3 Printed Circuit Boards 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4 I/O 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.5 Other Units 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6 REPLACING THE MAIN BOARD 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.7 MOUNTING AND DEMOUNTING CARD PCBS 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.1 Demounting a Card PCB 209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.7.2 Mounting a Card PCB 210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.8 MOUNTING AND DEMOUNTING DIMM MODULES 211. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.1 Demounting a DIMM Module 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.8.2 Mounting a DIMM Module 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.9 REPLACING FUSE ON CONTROL UNIT 213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 REPLACING BATTERY 215. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.1 Battery for Separate Absolute Pulse Coders (6VDC) 220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10.2 Battery for Absolute Pulse Coder Built into the Motor (6VDC) 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.11 REPLACING FAN MOTORS 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.12 REPLACING LCD BACKLIGHT 225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.13 DISTRIBUTED I/O SETTING 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.14 REPLACING FUSES ON VARIOUS UNITS 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.15 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CONTROL UNIT 239. . . . . . . . . . . . . . . . .
2.16 ACTION AGAINST NOISE 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.16.1 Separating Signal Lines 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.16.2 Ground 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.16.3 Connecting the Ground Terminal of the Control Unit 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.16.4 Noise Suppressor 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.16.5 Cable Clamp and Shield Processing 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. INPUT AND OUTPUT OF DATA 248. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 SETTING PARAMETERS FOR INPUT/OUTPUT 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 INPUTTING/OUTPUTTING DATA 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Confirming the Parameters Required for Data Output 251. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 Outputting CNC Parameters 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Outputting PMC Parameters 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.4 Outputting Pitch Error Compensation Amount 253. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.5 Outputting Custom Macro Variable Values 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.6 Outputting Tool Compensation Amount 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.7 Outputting Part Program 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.8 Inputting CNC Parameters 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.9 Inputting PMC Parameters 256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.10 Inputting Pitch Error Compensation Amount 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.11 Inputting Custom Macro Variable Values 257. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.12 Inputting Tool Compensation Amount 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.13 Inputting Part Programs 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 260. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Setting Input/OutputRelated Parameters 261. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Inputting and Outputting Programs 263. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Inputting and Outputting Parameters 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Inputting and Outputting Offset Data 268. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.5 Outputting Custom Macro Common Variables 269. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.6 Inputting and Outputting Floppy Files 270. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 DATA INPUT/OUTPUT USING A MEMORY CARD 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. INTERFACE BETWEEN CNC AND PMC 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 GENERAL OF INTERFACE 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 SPECIFICATION OF PMC 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.1 Specification 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Address 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.3 System Reserve Area of Internal Relay 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.4 Execution Period of PMC 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.5 I/O Module Assignment Name List 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.3 PMC SCREEN (PMCSA1) 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 PMC Menu Selection Procedure Using Soft Keys 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Dynamic Display of Sequence Program 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3 Display of PMC Diagnosis Screen 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3.1 Title screen (TITLE) 304. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3.2 Status screen (STATUS) 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3.3 Alarm screen (ALARM) 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.3.4 Trace screen (TRACE) 306. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4 PMC Parameter 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.1 Input of PMC parameter from MDI 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.2 Timer screen (TIMER) 308. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.3 Counter screen (COUNTER) 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.4 Keep relay screen (KEEPRL) 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.5 Data table screen (C. DATA) 312. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.4.6 Setting screen 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5 Input/Output of PMC Data 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5.1 Start of the built-in type PMC programmer 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5.2 Input/output method 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.5.3 Copy function (COPY) 316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.6 System Parameters 317. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.7 Online Monitor Setting Screen 318. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 PMC SCREEN (PMCSB7) 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 PMC Menu Selection Procedure Using Soft Keys 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Dynamic Display of Sequence Programs 322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2.1 Ladder diagram display screen 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2.2 Selection monitor screen 325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2.3 Ladder diagram editing screen 326. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2.4 Net editing screen 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Display of the PMC Diagnosis Screen 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.1 Title screen 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.2 Status screen 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.3 Alarm screen 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.4 Trace function 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3.5 I/O Link connection check screen 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 PMC Parameters 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.1 Parameter input/output method 337. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.2 TIMER screen 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.3 COUNTER screen 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.4 KEEP RELAY screen 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.5 Data table screen 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4.6 Setting screens 345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 PMC Data Input/Output 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5.1 Starting the builtin programmer 348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5.2 Input/output method 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.6 System Parameters 350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.7 Online Monitor Setting Screen 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 LIST OF SIGNALS BY EACH MODE 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6 LIST OF INPUT/OUTPUT SIGNALS 356. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 LIST OF ADDRESSES 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5. FOCAS1/ETHERNET PARAMETER SETTING 398. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6. DIGITAL SERVO 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1 INITIAL SETTING SERVO PARAMETERS 402. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 SERVO TUNING SCREEN 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Parameter Setting 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2 Displaying Servo Tuning Screen 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 General 415. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 DOGLESS REFERENCE POSITION SETTING 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1 General 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2 Operation 418. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3 Associated Parameters 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 i
SERVO WARNING INTERFACE 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.6 iSERVO INFORMATION SCREEN 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7. AC SPINDLE (SERIAL INTERFACE) 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 AC SPINDLE (SERIAL INTERFACE) 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Outline of Spindle Control 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1.1 Method A of gear change for machining center (PRM 3705#2=0) 429. . . . . . . . . . . . . . . . . . . . . .
7.1.1.2 Method B of gear change for machining center (PRM 3705#2=1) 429. . . . . . . . . . . . . . . . . . . . . .
7.1.1.3 T series 429. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Spindle Setting and Tuning Screen 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.1 Display method 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.2 Spindle setting screen 430. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.3 Spindle tuning screen 431. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.4 Spindle monitor screen 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2.5 Correspondence between operation mode and parameters on spindle tuning screen 435. . . . . . . . .
7.1.3 Automatic Setting of Standard Parameters 438. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 Warning Interface for the iSpindle 440. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.5 iSpindle Error State Messages 442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.6 iSpindle Information Screen 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 AC SPINDLE (ANALOG INTERFACE) 447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Outline of Spindle Control 447. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1.1 Block diagram 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1.2 Calculation of S analog voltage and related parameters 449. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1.3 Tuning S analog voltage (D/A converter) 451. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8. TROUBLESHOOTING 453. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 CORRECTIVE ACTION FOR FAILURES 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Investigating the Conditions Under which Failure Occurred 455. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 457. . . . . . . .
8.3 JOG OPERATION CANNOT BE DONE 461. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 MANUAL HANDLE OPERATION CANNOT BE DONE 465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 AUTOMATIC OPERATION CANNOT BE DONE 470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 CYCLE START LED SIGNAL HAS TURNED OFF 478. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 NOTHING IS DISPLAYED ON THE LCD WHEN THE POWER IS TURNED ON 480. . . . . . . . . . .
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8.8 INPUT FROM AND OUTPUT TO I/O DEVICES CANNOT BE PERFORMEDINPUT/OUTPUT CANNOT BE PERFORMED PROPERLY 482. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9 IN A CONNECTOR PANEL I/O UNIT, DATA IS INPUT TO AN UNEXPECTED ADDRESS 484. .
8.10 IN A CONNECTOR PANEL I/O UNIT, NO DATA IS OUTPUT TO AN EXPANSION UNIT 485. . .
8.11 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 486. . . . . . . . . . . . . . . . . . . . . . . .
8.12 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 490. . . . . . . . . . . . . . . . . . . . . . .
8.13 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 492. . . . . . . . . . . . . . . . . . . . . . .
8.14 ALARM 401 (V READY OFF) 493. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.15 ALARM 404 (V READY ON) 495. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.16 ALARM 462 (SEND CNC DATA FAILED)ALARM 463 (SEND SLAVE DATA FAILED) 496. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.17 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) 497. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.18 ALARM 700 (OVERHEAT: CONTROL UNIT) 498. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.19 ALARM 701 (OVERHEAT: FAN MOTOR) 499. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.20 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 500. . . . . . . . . . . . . . . . . .
8.21 ALARM 749 (SERIAL SPINDLE COMMUNICATION ERROR) 501. . . . . . . . . . . . . . . . . . . . . . . . . .
8.22 ALARM 750 (SPINDLE SERIAL LINK STARTUP FAILURE) 502. . . . . . . . . . . . . . . . . . . . . . . . . . .
8.23 ALARM 5134 (FSSB: OPEN READY TIME OUT)ALARM 5135 (FSSB: ERROR MODE)ALARM 5137 (FSSB: CONFIGURATION ERROR)ALARM 5197 (FSSB: OPEN TIME OUT)ALARM 5198 (FSSB: ID DATA NOT READ) 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.24 ALARM 5136 (FSSB: NUMBER OF AMPS IS SMALL) 506. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.25 ALARM 900 (ROM PARITY) 507. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.26 ALARMS 912 TO 919 (DRAM PARITY) 508. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.27 ALARM 920 (SERVO ALARMS) 509. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.28 ALARM 926 (FSSB ALARM) 510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.29 ALARM 930 (CPU INTERRUPT) 513. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.30 ALARM 935 (SRAM ECC ERROR) 514. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.31 ALARM 950 (PMC SYSTEM ALARM) 515. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.32 ALARM 951 (PMC WATCHDOG ALARM) 518. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.33 ALARM 972 (NMI ALARM ON AN OPTION BOARD) (SERIES 0iC ONLY) 519. . . . . . . . . . . . . .
8.34 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE) 520. . . . . . . . . . . . . . . . . . . . . . . . . . .
8.35 ALARM 974 (FBUS ERROR) 521. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.36 ALARM 975 (BUS ERROR) 522. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.37 ALARM 976 (LOCAL BUS ERROR) 523. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.38 SERVO ALARMS 524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.39 SPC ALARMS 527. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.40 SPINDLE ALARMS 528. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
APPENDIX
A. ALARM LIST 531. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 LIST OF ALARM CODES (CNC) 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 LIST OF ALARMS (PMC) 569. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 ALARM LIST (SERIAL SPINDLE) 594. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A.4 ERROR CODES (SERIAL SPINDLE) 606. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. LIST OF MAINTENANCE PARTS 608. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C. BOOT SYSTEM 609. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 OVERVIEW 610. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.1 Starting the Boot System 610. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.2 System Files and User Files 611. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 612. . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.1 System Data Loading Screen 613. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.2 System Data Check Screen 615. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.3 System Data Delete Screen 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.4 System Data Save Screen 618. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.5 SRAM Data Backup Screen 620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.6 Memory Card File Delete Screen 623. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C.2.7 Memory Card Format Function 624. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.2.8 Load Basic System Function 625. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.3 ERROR MESSAGES AND REQUIRED ACTIONS 627. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. FSSB STARTUP PROCEDURE/MATERIALS 630. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.1 OVERVIEW 631. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.2 SLAVE 632. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3 AUTOMATIC SETTING 633. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3.1 (Sample Setting 1] General Configuration (SemiClosed Loop) 635. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3.2 [Sample Setting 2] General Configuration (Closed Loop) 636. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.3.3 [Sample Setting 3] When the CAxis is a Cs Axis 638. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.4 MANUAL SETTING 2 640. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.5 MANUAL SETTING 1 646. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.6 ALARMS 647. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.7 ACTIONS FOR TROUBLE ENCOUNTERED AT STARTUP TIME 652. . . . . . . . . . . . . . . . . . . . . .
D.8 FSSB DATA DISPLAY 654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.8.1 Amplifier Setting Screen 654. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.8.2 Axis Setting Screen 655. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D.8.3 Amplifier Maintenance Screen 656. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E. NOTATION OF MDI KEYS 658. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1DISPLAY AND OPERATION
This chapter describes how to display various screens by the function
keys. The screens used for maintenance are respectively displayed.
1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . .
1.2 SCREEN DISPLAYED IMMEDIATELY AFTER
POWER IS TURNED ON 26. . . . . . . . . . . . . . . . . . . . . .1.3 SYSTEM CONFIGURATION SCREEN 28. . . . . . . . . .
1.4 ALARM HISTORY SCREEN 31. . . . . . . . . . . . . . . . . . .
1.5 EXTERNAL OPERATOR MESSAGES
RECORD 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 OPERATION HISTORY 40. . . . . . . . . . . . . . . . . . . . . . .
1.7 HELP FUNCTION 59. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.8 DISPLAYING DIAGNOSTIC PAGE 62. . . . . . . . . . . . .
1.9 CNC STATE DISPLAY 90. . . . . . . . . . . . . . . . . . . . . . . .
1.10 WAVEFORM DIAGNOSTIC FUNCTION 92. . . . . . . . .
1.11 OPERATING MONITOR 104. . . . . . . . . . . . . . . . . . . . .
1.12 LIST OF OPERATIONS 106. . . . . . . . . . . . . . . . . . . . . .1.13 WARNING SCREEN DISPLAYED WHEN
AN OPTION IS CHANGED 116. . . . . . . . . . . . . . . . . . . .
1.14 WARNING SCREEN DISPLAYED
WHEN SYSTEM SOFTWARE IS REPLACED
(SYSTEM LABEL CHECK ERROR) 118. . . . . . . . . . . . .
1.15 MAINTENANCE INFORMATION SCREEN 119. . . . . .
1.16 COLOR SETTING SCREEN
(8.4COLOR LCD) 123. . . . . . . . . . . . . . . . . . . . . . . . . .1.17 CONTRAST ADJUSTMENT 129. . . . . . . . . . . . . . . . . .
1.18 POWER MATE CNC MANAGER 130. . . . . . . . . . . . . .
1.19 PERIODIC MAINTENANCE SCREENS 140. . . . . . . . .
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Operations and soft key display staturs for each function key are described
below:
To display a more detailed screen, press a function key followed by a soft
key. Soft keys are also used for actual operations.
The following illustrates how soft key displays are changed by pressing
each function key.
: Indicates a screen that can be displayed by pressing afunction key(*1)
: Indicates a soft key(*2)
: Indicates input from the MDI panel.
: Indicates a soft key displayed in green (or highlighted).
: Indicates the continuous menu key (rightmost soft key)(*3).
The symbols in the following figures mean as shown below :
: Indicates screens
*1 Press function keys to switch between screens that are used frequently.
*2 Some soft keys are not displayed depending on the option configuration.
*3 In some cases, the continuous menu key is omitted when the 12 soft keys
type is used.
1.1FUNCTION KEYS
AND SOFT KEYS
1.1.1Soft Keys
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Monitor screen
[(OPRT)] [PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[ABS]
Absolute coordinate display
POS
[(OPRT)][REL] (Axis or numeral)
ORIGIN
[PRESET]
[ALLEXE]
(Axis name) [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[ALL]
[(OPRT)] [PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[HNDL]
[(OPRT)] [PTSPRE] [EXEC]
[RUNPRE] [EXEC]
[MONI]
Soft key transition triggered by the function key POSPOSITION SCREEN
Relative coordinate display
Current position display
Handle interruption
[(OPRT)]
ORIGIN
[PRESET]
[ALLEXE]
(Axis name) [EXEC]
[PTSPRE] [EXEC]
[RUNPRE] [EXEC]
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[ABS]
[(OPRT)] [BGEDT]
[O SRH]
[PRGRM]
Program display screen
PROG
Soft key transition triggered by the function keyin the MEM mode
PROG
[N SRH]
[REWIND]
See When the soft key [BGEDT] is pressed
[(OPRT)][CHECK]
Program check display screen
[REL]
Current block display screen
[(OPRT)] [BGEDT][CURRNT]
Next block display screen
[(OPRT)] [BGEDT][NEXT]
Program restart display screen
[(OPRT)] [BGEDT][RSTR]
(O number)
(N number)
PROGRAM SCREEN
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
[F SRH]
[P TYPE]
[Q TYPE]
[CAN]
(N number)
[BGEDT]
[O SRH]
[N SRH]
[REWIND]
See When the soft key [BGEDT] is pressed
(O number)
(N number)
[F SRH]
[P TYPE]
[Q TYPE]
[CAN]
(N number)
(2)(Continued on the next page)
1/2
[EXEC]
[EXEC]
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[FL.SDL] [PRGRM]
File directory display screen
[(OPRT)][DIR] [SELECT]
[EXEC]
(File No. ) [F SET]
Schedule operation display screen
[(OPRT)][SCHDUL] [CLEAR]
(Schedule data)
[CAN]
[EXEC]
[INPUT]
Return to (1) (Program display)
(2)2/2
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1/2
[(OPRT)] [BGEDT]
(O number) [O SRH]
[PRGRM]
Program display
PROG
(Address) [SRH]
[REWIND]
(Address) [SRH]
[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN]
[STOP]
[CAN]
[EXEC]
[PUNCH] [STOP]
[CAN]
[EXEC]
[DELETE] [CAN]
[EXEC]
[EXEDT] [COPY] [CRSR][CRSR]
[BTTM][ALL]
[MOVE] [CRSR][CRSR]
[BTTM][ALL]
[MERGE] [CRSR][BTTM]
[CHANGE] (Address) [BEFORE]
(Address) [AFTER] [SKIP]
[1EXEC][EXEC]
(1)(Continued on the next page)
(The cursor moves to the end of a program.)
(O number)
(O number)
(N number)
Soft key transition triggered by the function keyin the EDIT mode
PROGPROGRAM SCREEN
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
See When the soft key [BGEDT] is pressed
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(1)
[C.A.P.]
Graphic Conversational Programming (M series)
[PRGRM]
[G.MENU]
(G number) [BLOCK] (Data) [INPUT] INSERT
When a G number is omitted, the standard screen appears.
[(OPRT)] [INPUT]
2/2
Return to the program
[(OPRT)] [BGEDT]
(O number) [O SRH]
[LIB]
Program directory display
[READ] [CHAIN]
[STOP]
[CAN]
[EXEC]
[PUNCH] [STOP]
[CAN]
[EXEC]
(O number)
(O number)
Return to the program
See When the soft key [BGEDT] is pressed
[F SRH]
[CAN][EXEC]
[READ]
[STOP]
[CAN]
[PUNCH]
[F SET]
[F SET]
[EXEC]
[O SET]
[STOP]
[CAN]
[F SET]
[EXEC]
[O SET]
[DELETE]
[CAN]
[F SET]
[EXEC]
Floppy directory display
[FLOPPY]
[DIR] (Numeral)
(Numeral)
(Numeral)
(Numeral)
(Numeral)
(Numeral)
[PRGRM]
[(OPRT)]
[C.A.P.]
Graphic Conversational Programming (T series)
[PRGRM]
[G.MENU]
(G number) [BLOCK] (Data)
When a G number is omitted,the standard screen appears.
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
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[(OPRT)] [BGEDT][PRGRM]
Program display
PROG
Soft key transition triggered by the function keyin the MDI mode
PROGPROGRAM SCREEN
[(OPRT)] [BGEDT][MDI]
Program input screen
[START]
(Address)
(Address)
[SRH][SRH]
[CAN]
[EXEC]
Current block display screen
[(OPRT)] [BGEDT][CURRNT]
Next block display screen
[(OPRT)] [BGEDT][NEXT]
Program restart display screen
[(OPRT)] [BGEDT][RSTR]
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
[REWIND]
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[(OPRT)] [BGEDT][PRGRM]
Program display
PROG
Soft key transition triggered by the function keyin the HNDL, JOG, or REF mode
PROGPROGRAM SCREEN
Current block display screen
[(OPRT)] [BGEDT][CURRNT]
Next block display screen
[(OPRT)] [BGEDT][NEXT]
Program restart display screen
[(OPRT)] [BGEDT][RSTR]
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
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[PRGRM]
PROG
Soft key transition triggered by the function keyin the TJOG or THDL mode
PROGPROGRAM SCREEN
[(OPRT)] [BGEDT]
Program input screen
(Address)
(Address)
[SRH][SRH]
(O number)
[REWIND]
[(OPRT)] [BGEDT]
(O number) [O SRH]
[LIB]
Program directory display
Return to the program
See When the soft key [BGEDT] is pressed
See When the soft key [BGEDT] is pressed
[O SRH] Return to the program
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1/2
[(OPRT)] [BGEND]
(O number) [O SRH]
[PRGRM]
Program display
PROG
(Address) [SRH]
[REWIND]
(Address) [SRH]
[F SRH] [CAN]
(N number) [EXEC]
[READ] [CHAIN]
[STOP]
[CAN]
[EXEC]
[PUNCH] [STOP]
[CAN]
[EXEC]
[DELETE] [CAN]
[EXEC]
[EXEDT] [COPY] [CRSR][CRSR]
[BTTM][ALL]
[MOVE] [CRSR][CRSR]
[BTTM][ALL]
[MERGE] [CRSR][BTTM]
[CHANGE] (Address) [BEFORE]
(Address) [AFTER] [SKIP]
[1EXEC][EXEC]
(1)(Continued on the next page)
(The cursor moves to the end of a program.)
(O number)
(O number)
(N number)
Soft key transition triggered by the function key(When the soft key [BGEDT] is pressed in all modes)
PROG
PROGRAM SCREEN
(O number) [EXEC]
(O number) [EXEC]
(O number) [EXEC]
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[(OPRT)] [BGEDT]
(O number) [O SRH]
[LIB]
Program directory display
[READ] [CHAIN]
[STOP]
[CAN]
[EXEC]
[PUNCH] [STOP]
[CAN]
[EXEC]
(1)
(O number)
(O number)
[C.A.P.]
Graphic Conversational Programming
[PRGRM]
[G.MENU]
(G number) [BLOCK] (Data)
When a G number is omitted, the standardscreen appears.
[F SRH]
[CAN]
[EXEC]
[READ]
[STOP]
[CAN]
[PUNCH]
[F SET]
[F SET]
[EXEC]
[O SET]
[STOP]
[CAN]
[F SET]
[EXEC]
[O SET]
[DELETE]
[CAN]
[F SET]
[EXEC]
Floppy directory display
[FLOPPY]
[DIR]
2/2
Return to the program
Return to the program
(Numeral)
(Numeral)
(Numeral)
(Numeral)
(Numeral)
(Numeral)
[PRGRM]
[(OPRT)]
Return to the program
[LINE]
[CHAMF]
[CNR.R]
[INPUT]
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[(OPRT)][OFFSET]
Tool offset screen
Soft key transition triggered by thefunction key
OFFSET
SETTING
(Number)
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[(OPRT)][SETING]
Setting screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[ON:1][OFF:0]
[(OPRT)][WORK]
Workpiece coordinate system setting screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
(Number)
(Number)
[(OPRT)][MACRO]
Macro variables display screen
(Numeral)
[NO SRH]
[INPUT]
(Number)
(Axis name) [INP.C.]
[PUNCH]
OFFSET
SETTING
OFFSET/SETTING SCREEN (T series)
[WEAR]
[GEOM] (Axis name and numeral) [MEASUR]
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
(Axis name and numeral) [MEASUR]
1/2
(1)(Continued on the next page)
[CAN]
[EXEC]
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[OPR]
Software operators panel screen
[(OPRT)][TOOLLF]
Tool life management setting screen
(Numeral)
[NO SRH]
[INPUT]
(Number)
[CAN]
[EXEC]
[CLEAR]
(1)2/2
[(OPRT)][OFST.2]
Yaxis tool offset screen
(Number)
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[WEAR]
[GEOM] (Axis name and numeral) [MEASUR]
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
[(OPRT)][WK.SHFT]
Workpiece shift screen
(Numeral)
(Numeral)
[+INPUT]
[INPUT]
[(OPRT)][MENU]
Pattern data input screen
[SELECT](Number)
[(OPRT)][BARRIER]
Chuck/tailstock barrier setting screen
(Numeral)
(Numeral)
[INPUT]
[+INPUT]
[SET]
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[(OPRT)][OFFSET]
Tool offset screen
Soft key transition triggered by thefunction key
OFFSET
SETTING
(Number)
(Axis name)
(Numeral)
(Numeral)
[NO SRH]
[INP.C.]
[+INPUT]
[INPUT]
[(OPRT)][SETING]
Setting screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[ON:1]
[OFF:0]
[(OPRT)][WORK]
Workpiece coordinate system setting screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
(Number)
(Number)
[(OPRT)][MACRO]
Macro variables display screen
(Numeral)
[NO SRH]
[INPUT]
(Number)
(Axis name) [INP.C.]
[PUNCH]
OFFSET
SETTING
OFFSET/SETTING SCREEN (M series)
[CAN]
[EXEC]
1/2
(1)(Continued on the next page)
[CLEAR] [ALL]
[WEAR]
[GEOM]
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
(Axis name and numeral) [MEASUR]
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[(OPRT)][MENU]
Patten data input screen
[SELECT](Number)
[OPR]
Software operators panel screen
[(OPRT)][TOOLLF]
Tool life management setting screen
(Numeral)
[NO SRH]
[INPUT]
(Number)
[CAN]
[EXEC]
[CLEAR]
(1)2/2
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Soft key transition triggered by the function key
[(OPRT)][PARAM]
Parameter screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[ON:1]
[OFF:0]
(Number)
SYSTEM
SYSTEM
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
[(OPRT)][DGNOS]
Diagnosis screen
[NO SRH](Number)
[PMCLAD][PMC]
PMC screen
(1) (Continued on the next page)
(2)
1/3
SYSTEM SCREEN
[TOP]
[BOTTOM]
[SRCH]
[WSRCH]
[NSRCH]
[FSRCH]
[ADRESS]/[SYMBOL]
[SEARCH]
[TRGON][TRIGER][TRGOFF]
[START]
[SEARCH][DUMP]
[BYTE]
[WORD]
[D.WORD]
[DPARA]/[NDPARA]
[TRGSRC]
[INIT]
[DIVIDE][WINDOW]
[CANCEL]
[DELETE]
[SELECT]
[WIDTH]
(3)
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(3)(2)(1)
[SEARCH]
[BYTE]
[WORD]
[D.WORD]
[DRARA]/[NDPARA]
2/7
[DUMP]
[PMCDGN] [TITLE]
[STATUS]
[ALARM]
[SEARCH]
[TRACE] [T.DISP]/[TRCPRM]
[EXEC]
[PMCPRM] [TIMER]
[COUNTR]
[KEEPRL]
[DATA]
[STOP]/[RUN]
[I/O] [EXEC]
[CANCEL]
(No.)
[G.DATA]
[G.CONT]
[INIT][NO.SRH]
[C.DATA]
[GSRCH]
[SEARCH]
[SETTING] [YES]/[MANUAL]/[ROM]
[NO]/[AUTO]/[RAM]
[SPEED] [INPUT]
[INIT]
[MDI]/[ROM]
[M.SRCH] [SEARCH]
[INPUT]
[ANALYS] [SCOPE]
[DELETE]
[INIT]
[ADRESS]/[SYMBOL]
[SGNPRM]
[START]/[STOP]
[TSRCH]
[ADRESS]/[SYMBOL]
[PMCLAD][PMC] [ZOOM]
[SEARCH]
[SETING]
[TOPBTM][SEARCH]
[SEARCH]
[WSRCH]
[INIT][LIST]
[FSRCH]
[PICKUP]
[PREV]
[NEXT][GLOBAL]
[EXCHG] [SELECT]
[CANCEL]
[TO] [EXEC]
(4) (Continued on the next page)
(6)(5)
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(7) (Continued on the next page)
(6)(5)(4)3/7
[NOSRCH][V.SRCH]
[LIST][EDIT]
[SEARCH]
[CREATE]
[MODIFY]
[UPDATE]
[SELECT]
[DELETE]
[CUT]
[TABLE]
[COPY]
[PASTE]
[RESTOR]
[SETING]
[STOP]
[LIST][SWITCH]
[PICKUP]
[JUMP]
[SWITCH]
[ERACE]
[ERSALL]
[TABLE]
[SETING]
[INIT][SETING]
[PMCDGN] [TITLE]
[STATUS] [SEARCH]
[ALARM]
[FORCE] [SEARCH]
[ON][OFF]
[STATUS]
[OVRSET]
[OVRRST]
[INIT]
(9)(8)
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[START][]
[MARK]
[SETING]
[Z.IN]
[Z.OUT]
[MV.UP]
[MV.DWN]
[TRACE]
[PUNCH]
[PMCPRM] [TIMER]
[COUNTR]
[G.DATA]
[G.CONT]
[C.DATA]
[SEARCH][GSRCH]
[EXEC]
[CANCEL]
[I/OCHK] [IOLNK] [PRV.PG]
[NXT.PG]
[PRV.CH]
[NXT.CH]
[KEEPRL]
[DATA]
[NO.SRH]
[INIT]
[PREV]
[NEXT]
[SETING]
[TITLE] [INSERT]
[SYMBOL]
[EDIT]
[RUN]/ [STOP]
[DELETE]
[INPMOD][DELETE]
[SRCH]
[COPY]
[MESSAGE] [INPMOD]
[DELETE]
[SRCH]
[COPY]
[DSPMOD]
[ETC]
[D.CHAR]
(12)(11)
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(10) (11) (12)5/7
[INPUT]
[SEARCH]
[DELETE]
[PRV.CH]
[NXT.CH]
[INPUT]
[INIT]
[MODULE]
[I/O] [EXEC]
[CANCEL]
[FDCAS]
[MCARD]
[FROM]
[OTHERS]
[ONLINE] [EMG ST][MONIT]
[SYSPRM]
[INIT]
[CRSREF][CROSS]
[CLRTTL]
[CLRLAD]
[CLRSYM]
[CLRMSG]
[CLRALL]
[CONDNS]
[CLEAR]
[CLRMDL]
[CLRPRM]
[SPEED]
[SYSTEM]
System configuration screen
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[SYSTEM]
ID information screen: iservo information screen
[SVINF]
[SYSTEM]
ID information screen: ispindle information screen
[SPINF]
[(OPRT)][SV.PRM]
Servo parameter screen
[ON:1]
[OFF:0]
[SV.SET]
[SV.TUN]
Spindle parameter screen
[(OPRT)][SP.PRM]
[INPUT]
[ON:1][OFF:0]
[SP.SET][SP.TUN]
[SP.MON]
(Numeral) [INPUT]
[SV.TRC] [(OPRT)][TRACE]
[TRNSF]
[(OPRT)][PITCH]
Pitch error compensation screen
(Numeral)
(Numeral)
[NO SRH]
[+INPUT]
[INPUT]
[ON:1]
[OFF:0]
(No.)
[READ] [CAN]
[EXEC]
[PUNCH] [CAN]
[EXEC]
(14) (Continued on the next page)
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7/7(14)
[W.DGNS]
Waveform diagnosis screen
[W.PRM]
[W.GRPH] [STSRT]
[TIME][TIME]
[HDOBL]
[HHALF]
[STSRT]
[CH1]
[VDOBL]
[VHALF]
[CH1]
[STSRT]
[CH2]
[VDOBL]
[VHALF]
[CH2]
Soft key transition triggered by the function key
[ALARM]
Alarm display screen
MESSAGE
MESSAGE
[MSG]
Message display screen
[HISTRY]
Alarm history screen
[(OPRT)] [CLEAR]
MESSAGE SCREEN
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[ALARM]
Soft key transition triggered by the function key
Alarm detail screen
HELP
HELP
[OPERAT]
Operation method screen
[PARAM]
Parameter table screen
[(OPRT)] [SELECT]
HELP SCREEN
[(OPRT)] [SELECT]
Soft key transition triggered by the function key GRAPHGRAPHIC SCREEN (T series)
Tool path graphics
[(OPRT)]
[G.PRM]
Tool path graphics
GRAPH
[GRAPH] [ZOOM]
[(OPRT)][ZOOM]
[(OPRT)] [NORMAL]
[ACT]
[HI/LO]
Mode 0
[HEAD]
[ERASE]
[PROCES]
[EXEC]
[STOP]
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Soft key transition triggered by the function key
[(OPRT)]
[PARAM]
Solid graphics
GRAPH
GRAPH
[BLANK] [ANEW]
[(OPRT)][3PLN] [ ]
[][]
[]
[]
[(OPRT)][EXEC] [A.ST]]
[F.ST]
[STOP]
[REWIND]
[+ROT]
[ROT]
[+TILT]
[TILT]
[(OPRT)][REVIEW] [ANEW]
[+ROT]
[ROT]
[+TILT]
[TILT]
[PARAM]
GRAPHIC SCREEN (M series)
Tool path graphics
Solid graphics
[(OPRT)]
[PARAM]
Tool path graphics
GRAPH
[EXEC] [AUTO]
[STSRT]
[STOP]
[REWIND]
[CLEAR]
[(OPRT)][ZOOM] [EXEC]
[][][]
[]
[POS]
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Types of PCBs mounted on the slots are displayed.
If a hardware trouble or an incorrect mounting is found, this screen is
displayed.
SLOT CONFIGURATION DISPLAY
0: 00184000 0:1: E1AA5E08 1:2: 008E6D01 2:3: 3:4: 4:5: 5:
Physical slot number (2ndary side)Module ID of the PCB mounted (*1)
Physical slot number (primary side)
*1) Module ID of PCB
Internal slot numberModule function (software ID)Type of PCB (module ID)
ID Name18 Series 0C main CPU board
19 Series 0MateC main CPU board
1A1B
Series 0C main CPU board
1C Series 0MateC main CPU board
8E Data server board, Fast Ethernet board
NOTESee page p2 in PREFACE for information about the basicunits.
40 : Main CPU
6D : Fast Ethernet, Data server
1.2SCREEN DISPLAYED
IMMEDIATELY AFTERPOWER IS TURNEDON
1.2.1Slot Status Display
Slot state screen
Module ID
Software ID
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SLOT 01 (E1AA) : ENDSLOT 02 (008E) :
END : Settingcompleted
Module ID
Slot number
Space :Setting incom-pleted
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D4B101SERVO : 90B50