Installation&MaintenanceManual EtherNet/IPTM ... · 8.Wiring 43 1 2 Communicationwiring Connect the...
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2. Specifications 3. How to Order 4. Installation Basic specifications * The maximum output point is 24 when the Power Block is connected. Rated voltage 24VDC Range of power supply voltage Power supply for input and control : 24VDC 10% Power supply for output : 24VDC+10%/-5% Rated current Power supply for input and control : Max. 1.1A Inside SI Unit : 0.1A Input device :1A Power supply for output : Max. 2A Number of input/ output points Input point : Max. 32/Output point : Max. 32 * Output type PNP output (-COM.) ( ) Higher-level bus Protocol Media Max. segment length Max. transceiver number Communication method Fieldbus protocol Ethernet (IEEE802.3) Port No. IP address setting range 192.168.0.1 to 192.168.0.14 (Setting by an internal switch) Or optional setting by the DHCP server Device information Vendor ID : 7 (SMC Corp.) Product type : 12 (communication adapter) Product code : 107 Communication speed I/O message 100BASE-TX 10M/100Mbps (Automatic selection or manual setting) 100m (328ft) 2 (per segment) Full duplex/Half duplex (automatic selection or manual setting) EtherNet/IP™ Release1.0 Input : Data length 6 byte, Instance 100. Output : Data length 4 byte, Instance 150. 44818 (0xAF12) EX250 SEN1 EN1 EtherNet/IP How to assemble / disassemble units. NOTE Hold the SI Unit and the Input / Output Block in order to have no clearance between them while tightening the bolt. Be sure to tighten bolt by specified tightening torque. (Tightening torque : 0.6N m) EX250-TFK16GB-A Installation & Maintenance Manual EtherNet/IP TM Compatible SI Unit Type EX250-SEN1 1. Safety Instructions If instructions are not followed there is a possibility of serious injury or loss of life. If instructions are not followed there is a possibility of injury or equipment damage. 1. Safety Instructions (continue) WARNING CAUTION • This manual contains essential information for the protection of users and others from possible injury and/or equipment damage. • Read this manual before using the product, to ensure correct handling, and read the manuals of related apparatus before use. • Keep this manual in a safe place for future reference. • These instructions indicate the level of potential hazard by label of “DANGER”, “WARNING” or “CAUTION”, followed by important safety information which must be carefully followed. • To ensure safety of personnel and equipment the safety instructions in this manual and the product catalogue must be observerd, along with other relevant safety practices. WARNING CAUTION • Do not disassemble, modify (including change of printed circuit board) or repair the product. An injury or product failure may result. • Do not operate the product beyond the specification range. Fire, malfunction or equipment damage may result. Use the product only after confirming the specifications. • Do not use the product in the presence of flammable, explosive or corrosive gas. Fire, explosion or corrosion may result. This product does not have an explosion proof construction. • When using the product as part of an interlocking system: 1) Provide a double interlocking system, for example a mechanical system. 2) Check the product regularly to ensure proper operation. • Before performing maintenance, be sure of the following: 1) Turn off the power supply. 2) Stop the air supply, exhaust the residual pressure and verify the release of air from the system. • Always perform a system check after maintenance. Do not use the product if any error occurs. Safety cannot be assured if caused by un-intentional malfunction. • Provide grounding to ensure correct operation and to improve noise resistance of the product. This product should be individually grounded using a short cable. • Follow the instructions given below when handling the product. Failing to do so may result in product damage. • Maintenance space should always be provided around the product. • Do not remove labels from the product. • Do not drop, hit or apply excessive shock to the product. • Follow all specified tightening torques. • Do not bend, apply tensile force, or apply force by placing heavy loads, on the cables. • Connect wires and cables correctly, and do not connect while the power is ON. • Do not route wires and cables together with power or high-voltage cables. • Check the insulation of wires and cables. • Take proper measures against noise, such as noise filters, when the product is incorporated in equipment or devices. • Select the required protection (IP) rating according to the environment of operation. • Take sufficient shielding measures when the product is to be used in the following conditions: (1) where noise due to static electricity is generated. (2) where electro-magnetic field strength is high. (3) where radioactivity is present. (4) where power lines are located. • Do not use the product in a place where electric surges are generated. • Use suitable surge protection when a surge generating load such as a solenoid valve are to be directly driven. • Prevent any foreign matter from entering this product. • Do not expose the product to vibration or impact. • Use the product within the specified ambient temperature range. • Do not expose the product to any heat radiation. • Use a precision screwdriver with flat blade to adjust the DIP switch. • Close the cover over the switches before power is applied. • Do not clean the product with chemicals such as benzene or thinners. • Power Supply selection A UL approved direct current (DC) power supply should be used with this product, as follows: 1. A limited voltage / current supply in accordance with UL508. A circuit from which power is supplied by the secondary coil of a trans- former according to the following: Maximum voltage (no load) : Less than 30Vrms (42.4V peak) Maximum current : (1) Less than 8A (including when short circuited) (2) Limited by circuit protection (such as a fuse) with the following rating. 2. A Class 2 power supply unit in accordance with UL1310, or a power sup- ply circuit of maximum 30Vrms (42.4V peak) or less, using a Class 2 transformer in accordance with UL1585 as power source. No load voltage (V peak) 0 to 20 [V] 20 to 30 [V] Max. current (A) 5.0 100 / peak voltage 5. Display / Setting Settings for display Display Contents SOL OFF The power supply for solenoids is insufficient Green light ON The power supply for solenoids is normal PWR OFF The power supply for input and control is insufficient Green light ON The power supply for input and control is normal MS OFF The power supply for control is OFF Green light ON Operating normally Green flashing Setting error (Device has not been configured) Red flashing Recoverable internal error Red light ON Unrecoverable internal error NS OFF The power supply for control is OFF or IP address not set Green flashing EtherNet/IP-level communication not established Green light ON Multiple EtherNet/IP-level communications established Red flashing Multiple EtherNet/IP-level communications time out Red light ON IP address duplicated 1 2 3 4 5 6 7 8 1 0 1 0 1 0 1 0 1 2 0 0 1 1 1 1 3 0 0 0 0 1 1 4 0 0 0 0 1 1 X 3 2 1 14 SW1 SW1 5 0 1 1 1 1 1 6 - - 0 1 - - 7 - - - - 0 1 SW1 SW1 8 0 1 Switch setting Open the switch protective cover and set the switches with a sharp-pointed watchmakers screwdriver etc. NOTE 1. Be sure to turn off the power before setting the switches. 2. Be sure to set these switches before use. 3. After setting the switch, close the switch protective cover and tighten the screws with the proper tightening torque. (Tightening torque : 0.6N m) Communication protocol Tie rod : 2 pcs. Tie rod : 2 pcs. Solenoid valve or End Plate R (output Block side) EX9 series Output Block or Power Block SI Unit Tie rod : 2 pcs. EX250 series Input Block End Plate (Input Block side) M3 x 18 : 2 pcs. (Hexagon socket head cap screw (with spring washer)) IP address 192.168.0.X Communication setting Manual set up of IP address *3 CLEAR/HOLD Remote control *1 DHCP mode *2 Item Communication setting Communication speed Communication method Contents Communicated at 10Mbps MANUAL: The communication setting follows the setting result by the switch No. 6 and 7. Communicated at 100Mbps Communicated at half duplex Communicated at full duplex Contents The output signal is cleared when the communication error occurs The output signal is held when the communication error occurs. AUTO: The communication setting is automatically selected.
Transcript of Installation&MaintenanceManual EtherNet/IPTM ... · 8.Wiring 43 1 2 Communicationwiring Connect the...
2. Specifications
3. How to Order
4. Installation
Basic specifications
* The maximum output point is 24 when the Power Block is connected.
Rated voltage 24VDCRange of powersupply voltage
Power supply for input and control : 24VDC 10%Power supply for output : 24VDC+10%/-5%
Rated current
Power supply for input and control : Max. 1.1AInside SI Unit : 0.1AInput device :1A
Power supply for output : Max. 2ANumber of input/output points
Input point : Max. 32/Output point : Max. 32 *
Output type PNP output (-COM.)
( )
Higher-level bus
ProtocolMedia
Max. segment lengthMax. transceiver number
Communication method
Fieldbus protocol
Ethernet (IEEE802.3)
Port No.
IP address setting range192.168.0.1 to 192.168.0.14(Setting by an internal switch)Or optional setting by the DHCP server
Device informationVendor ID : 7 (SMC Corp.)Product type : 12 (communication adapter)Product code : 107
Communicationspeed
I/O message
100BASE-TX10M/100Mbps(Automatic selection or manual setting)
100m (328ft)2 (per segment)Full duplex/Half duplex(automatic selection or manual setting)EtherNet/IP™ Release1.0Input : Data length 6 byte, Instance 100.Output : Data length 4 byte, Instance 150.
44818 (0xAF12)
EX250 SEN1
EN1 EtherNet/IP
How to assemble / disassemble units.
NOTEHold the SI Unit and the Input / Output Block in order to have no clearancebetween them while tightening the bolt.Be sure to tighten bolt by specified tightening torque. (Tightening torque :0.6N m)
EX250-TFK16GB-A
Installation & Maintenance ManualEtherNet/IPTM Compatible SI Unit
Type EX250-SEN1
1. Safety Instructions
If instructions are not followed there is apossibility of serious injury or loss of life.If instructions are not followed there is apossibility of injury or equipment damage.
1. Safety Instructions (continue)
WARNING
CAUTION
• This manual contains essential information for the protection of usersand others from possible injury and/or equipment damage.
• Read this manual before using the product, to ensure correct handling,and read the manuals of related apparatus before use.
• Keep this manual in a safe place for future reference.• These instructions indicate the level of potential hazard by label of“DANGER”, “WARNING” or “CAUTION”, followed by important safetyinformation which must be carefully followed.
• To ensure safety of personnel and equipment the safety instructions inthis manual and the product catalogue must be observerd, along withother relevant safety practices.
WARNING
CAUTION
• Do not disassemble, modify (including change of printed circuitboard) or repair the product.An injury or product failure may result.
• Do not operate the product beyond the specification range.Fire, malfunction or equipment damage may result. Use the productonly after confirming the specifications.
• Do not use the product in the presence of flammable, explosiveor corrosive gas.Fire, explosion or corrosion may result. This product does not havean explosion proof construction.
• When using the product as part of an interlocking system:1) Provide a double interlocking system, for example a mechanical
system.2) Check the product regularly to ensure proper operation.
• Before performing maintenance, be sure of the following:1) Turn off the power supply.2) Stop the air supply, exhaust the residual pressure and verify the
release of air from the system.
• Always perform a system check after maintenance.Do not use the product if any error occurs.Safety cannot be assured if caused by un-intentional malfunction.
• Provide grounding to ensure correct operation and to improvenoise resistance of the product.This product should be individually grounded using a short cable.
• Follow the instructions given below when handling the product.Failing to do so may result in product damage.
• Maintenance space should always be provided around the product.• Do not remove labels from the product.• Do not drop, hit or apply excessive shock to the product.• Follow all specified tightening torques.
• Do not bend, apply tensile force, or apply force by placing heavy loads,on the cables.
• Connect wires and cables correctly, and do not connect while the poweris ON.
• Do not route wires and cables together with power or high-voltagecables.
• Check the insulation of wires and cables.• Take proper measures against noise, such as noise filters, when the
product is incorporated in equipment or devices.• Select the required protection (IP) rating according to the environment
of operation.• Take sufficient shielding measures when the product is to be used in
the following conditions:(1) where noise due to static electricity is generated.(2) where electro-magnetic field strength is high.(3) where radioactivity is present.
(4) where power lines are located.• Do not use the product in a place where electric surges are generated.• Use suitable surge protection when a surge generating load such as a
solenoid valve are to be directly driven.• Prevent any foreign matter from entering this product.• Do not expose the product to vibration or impact.• Use the product within the specified ambient temperature range.• Do not expose the product to any heat radiation.• Use a precision screwdriver with flat blade to adjust the DIP switch.• Close the cover over the switches before power is applied.• Do not clean the product with chemicals such as benzene or thinners.
• Power Supply selectionA UL approved direct current (DC) power supply should be used with thisproduct, as follows:1. A limited voltage / current supply in accordance with UL508.
A circuit from which power is supplied by the secondary coil of a trans-former according to the following:
Maximum voltage (no load) : Less than 30Vrms (42.4V peak)Maximum current : (1) Less than 8A (including when short circuited)
(2) Limited by circuit protection (such as a fuse) with thefollowing rating.
2. A Class 2 power supply unit in accordance with UL1310, or a power sup-ply circuit of maximum 30Vrms (42.4V peak) or less, using a Class 2transformer in accordance with UL1585 as power source.
No load voltage (V peak)0 to 20 [V]
20 to 30 [V]
Max. current (A)5.0
100 / peak voltage
5. Display / SettingSettings for display
Display Contents
SOLOFF The power supply for solenoids is insufficient
Green light ON The power supply for solenoids is normal
PWROFF The power supply for input and control is insufficient
Green light ON The power supply for input and control is normal
MS
OFF The power supply for control is OFFGreen light ON Operating normallyGreen flashing Setting error (Device has not been configured)Red flashing Recoverable internal errorRed light ON Unrecoverable internal error
NS
OFF The power supply for control is OFF or IP address not setGreen flashing EtherNet/IP-level communication not establishedGreen light ON Multiple EtherNet/IP-level communications establishedRed flashing Multiple EtherNet/IP-level communications time outRed light ON IP address duplicated
1 2 3 4 5 6 7 8
1
0
10101
01
20011
11
30000
11
40000
11
X
321
14
SW1
SW1
5
0
1
1111
6
-
-
01--
7
-
-
--01
SW1
SW1801
Switch settingOpen the switch protective cover and set the switches with asharp-pointed watchmakers screwdriver etc.
NOTE1. Be sure to turn off the power before setting the switches.2. Be sure to set these switches before use.3. After setting the switch, close the switch protective cover and tighten
the screws with the proper tightening torque. (Tightening torque :0.6N m)
Communication protocol
Tie rod : 2 pcs.
Tie rod : 2 pcs.
Solenoid valve orEnd Plate R (output Block side)
EX9 series Output Block orPower Block
SI Unit
Tie rod : 2 pcs.
EX250 series Input Block
End Plate (Input Block side)
M3 x 18 : 2 pcs.(Hexagon socket head cap screw(with spring washer))
IP address192.168.0.X
Communicationsetting
Manual set up ofIP address *3
CLEAR/HOLD
Remote control *1
DHCP mode *2
Item
Communicationsetting
Communicationspeed
Communicationmethod
Contents
Communicated at 10Mbps
MANUAL: The communication setting follows thesetting result by the switch No. 6 and 7.
Communicated at 100MbpsCommunicated at half duplexCommunicated at full duplex
Contents
The output signal is cleared when the communication error occurs
The output signal is held when the communication error occurs.
AUTO: The communication setting is automaticallyselected.
EX250-TFK16GB-A
6. Outline dimensions (mm)
BUSBUS
PWRPWR
SOLSOL NSNSPWRPWR
SETTINGSSETTINGS
11
00
MSMS
-- -- -- -- --
64.4
59.8
63
78.9
SI Unit body
*1 : Remote control (SW1 Dip Switches 1-4 off)SMC's EX250 SI Unit will respond to the following RockwellAutomation BOOTP/DHCP Server commands.
Enable DHCPSelecting this function will enable the EX250 SI Unit to retrieve itsboot information from the BOOTP/DHCP Server. If DHCP isenabled the EX250 SI Unit will retrieve its boot information duringthe next power up.
Disable BOOTP/DHCPSelecting this function will disable the EX250 to retrieve its bootinformation from the BOOTP/DHCP Server, and causes theEX250 to retain its current configuration during the next power up.
*2 : DHCP Mode (SW1 Dip Switches 1-4 on)The IP address is acquired via DHCP Server. The IP address isnot saved and lost if the power to the EX250 unit is cycled.
*3 : Hardware AddressingThe IP address range is 192.168.0.1-192.168.0.14.
Default settingsAt the time of factory shipment, the product is in "Remote ControlMode" and set to "Enable DHCP".
NOTEIf the stored IP address of an EX250 is not known, please go to the"DHCP Mode" section.
5. Display / Setting (continued) 7.Names / Functions of Individual Parts
No. Part names Application
1 Communicationconnector Connect with EtherNet/IP line.
2 Power supplyconnector
Supplies power to the solenoid valve, the OutputBlock, SI Unit and the Input Block.
3Input Blockconnector
Connects the Input Block.
4Output Blockconnector
Connects the solenoid valve, Output Block andetc.
5 Display LED display shows the SI Unit status.
6 Switch protectivecover
Display the power supply status andcommunication status with PLC.
7 Ground terminal Used for grounding.
8 MAC addressA unique MAC address of 12 hexadecimal num-ber digits to each SI Unit.
8. Wiring
4 3
21
Communication wiringConnect the Ethernet Communication Cable to the communication connec-tor of SI Unit.
Cable connection
Aligning the key groove with the communicationconnector (4-pin, socket) of SI Unit, plug the EthernetCommunication Cable (plug).Tighten the lock nut on cable side byturning it clockwise by hand.Confirm that the connectorportion does not move.
1
3 4
2
M12
12+Rx3-Tx4-Rx
12345678
RJ45
6.7
47.3 452000
Model No. : EX9-AC020EN-PSRJ
+Tx
87654321
Pin layout and connection diagram of Ethernet Communication Cable
Cable specificationsCore wire AWG 26
Sheath color Blue green
8. Wiring (continued)
Connect the Power Supply Cable to the power supply connector of SI Unit.Power supply wiring
Cable connection
Aligning the key groove with thepower supply connector (plug) of SIUnit, plug the Power Supply Cable(socket).Tighten the lock nut on cable sideby turning it clockwise by hand.Confirm that the connector portiondoes not move.
2
4 3
5
1
Model No. : EX500-AP -S
M12
14.9
4834
18
6
30 5
50
Pin layout and connection diagram of power supply connector cable for (unit : mm)
NOTEGround the PE terminal with the ground resistance at 100 ohm or less.Make the pin No.5 of the power supply connector ungrounded, andground at one point.
PinNo. Cable color: Signal name1 Brown :24VDC +10%/-5% (for solenoid valves/output)2 White :0V (for solenoid valves/output)34 Black :0V (for input and control)5 Grey :Ground (PE)
24VDC
24VDC
Cable Part No. : EX500-AP -S
1
3 4
52
Connecting one or two power supplies to SI Unit.Both single power supply and two power supply systems can be adopted,however, the wiring shall be made separately (for solenoid valves/outputand for input and control) for either system.
A. Two power supplies
B. Single power supply
24VDC
Cable Part No. : EX500-AP -S
1
3 4
52
Blue :24VDC 10% (for input and control)
Tie-rod (2 pcs.)Accessory
M3 PE terminal
Model No. :
Cable Part No. :
Brown: 24VDC (for solenoid valves/output)
White: 0V (for solenoid valves/output)
Grey: Ground (PE)
Blue: 24VDC (for input and control)
Black: 0V (for input and control)
Power supplyconnector
Cable Part No. :
Brown: 24VDC (for solenoid valves/output)
White: 0V (for solenoid valves/output)
Grey: Ground (PE)
Blue: 24VDC (for input and control)
Black: 0V (for input and control)
Power supplyconnector
Wiring diagram Shield
Pin assignment ofplug connector
Pin assignment ofplug connector
Model No. :
Terminal No.
White/orangeOrangeWhite/Green
Green
Cable core wire external color
AUSTRIA (43) 2262 62280 NETHERLANDS (31) 20 531 8888BELGIUM (32) 3 355 1464 NORWAY (47) 67 12 90 20CZECH REP. (420) 541 424 611 POLAND (48) 22 211 9600DENMARK (45) 7025 2900 PORTUGAL (351) 21 471 1880FINLAND (358) 207 513513 SLOVAKIA (421) 2 444 56725FRANCE (33) 1 6476 1000 SLOVENIA (386) 73 885 412GERMANY (49) 6103 4020 SPAIN (34) 945 184 100GREECE (30) 210 271 7265 SWEDEN (46) 8 603 1200HUNGARY (36) 23 511 390 SWITZERLAND (41) 52 396 3131IRELAND (353) 1 403 9000 UNITED KINGDOM (44) 1908 563888ITALY (39) 02 92711
URL http://www.smcworld.com (Global) http://www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.© SMC Corporation All Rights Reserved.
9. Contacts
