5s Sinterplant Responsibilties 10082014

8/11/2019 5s Sinterplant Responsibilties 10082014

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SR. NO. EQUIPMENT

1 C. I. WEIGHTS

2 C. I. WEIGHTS

3 C. I. WEIGHTS

4 C. I. WEIGHTS

EQUIPMENT DISTRIBUTION WITH RESPONSIBIL

DEPARTMENT:INSTRUMENTATION


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TAG NO. RESPONSIBILITY FREQUENCY

SH (1- 75) RAHUL ONCE IN 3 MONTHS

SH W11 ( 76- 80) RAHUL ONCE IN 3 MONTHS

PCI (1- 65) ARUN ONCE IN 3 MONTHS

SP (1- 5) AKHIL ONCE IN 3 MONTHS

ITIES


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Sub Zone Sub Sub Zone Sub Sub Zone leader Area Responsibility

Table1 SureshTable2 PramodTable3 AhujaTable4 RaviTable5 SubhaiyaTable6 SubhaiyaTable7 Shiva

Cupboard 1 PramodCupboard 2 Abey/ MaheshCupboard 3 Shiva

Cupboard 4 SubhaiyaCupboard 5 Abey/ MaheshCupboard 6 Ravi

AC's RahulCalibration room Rahul

2 Storage room PCI Shiva Tagged equipment room ArunPCI inst office room All

PLC 01 panel Shift EngineerPLC 11 panel Shift EngineerPLC 21 panel Shift EngineerPLC 22 panel Shift EngineerPLC 31 panel Shift EngineerPLC 32 panel Shift EngineerPLC 33 panel Shift EngineerPLC 34 panel Shift EngineerPLC 35 panel Shift EngineerPLC 36 panel Shift EngineerPLC 37 panel Shift Engineer

3QAC Puffing panel Shift Engineer3TAC Stock rod panel Shift Engineer3VAC Distributor panel Shift Engineer3DAC Sevo drive panel Shift Engineer

UPS1 Shift EngineerUPS2 Shift EngineerAC's Shift Engineer

PLC 23 panel Shift EngineerPLC 24 panel Shift EngineerPLC 25 panel Shift EngineerPLC 26 panel Shift EngineerPLC 27 panel Shift Engineer

Stock House PLC PC Shift EngineerHydraulic room Shift Engineer

1

Shiva4

3

5S AREA DISTRIBUTION BF-3 WITH RESPONSIBILITIES

Engineers room

BF Main PLC room Subhaiya

Stock House/ Charging system



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AC's Shift EngineerField panel/ Instruments Shift Engineer

PLC 12 panel Shift EngineerDiesel engine panel Shift Engineer

CWPS PLC PC Shift EngineerGas analyser panel Shift EngineerFlare stack panel Shift Engineer

Field panel/ Instruments Shift EngineerTelephone system Shift Engineer

AC's Shift Engineer

PLC 41 Shift Engineer

PLC 42 Shift Engineer11AC1 Weigh feeder Shift Engineer

11AC2 PCI Mill Shift Engineer

11AC3 PCI DD Shift Engineer

Gas analyser Shift Engineer

PLC 51 Shift Engineer

Blower PLC PC Shift Engineer

AC's Shift Engineer

Field panel/ Instruments Shift Engineer

Hydraulic room Shift Engineer

Fire hydrant panel/ Instruments Shift Engineer


PLC 13 panel Shift Engineer




Camera Shift Engineer

AC's Shift Engineer

Hydraulic system panel Shift Engineer

Lubraication system panel Shift Engineer

Camera Shift Engineer


7

PCM/ Cast house/ slag granulation Arun8

HBS/ GCS/ Fire hydrant/ Fresh water system

9

CWPS/ Gas Analyser/ Flarestack5 RatheeshBF1

6

BF top Shiva

JasirPCI/ Blower House

Arun


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Production Weigh bridge

Raw Material Weigh bridge

Dispatch Weigh bridge

Weigh bridge PC's

Main gate/ Raw material gate camera

LAN Network

AC's

Sub Sub Zone Sub Sub Zone leader Area ResponsibilityTable 1 Shripad

Cupboard 11,12 Mayank

PLC Panels Mayank

UPS and battery banks Mayank

Static Switch Mayank

Isolation Transformers Mayank

Key Holder Mayank

AC's Mayank

Instrumenation table and PC Aniket

Engineers & Technicians lockers Aniket

Fan control PLC panel Aniket

Dedusting control PLC panels Aniket

AC's Aniket

3 KVA UPS and battery bank Aniket

Fan control PLC Panel Aniket

ESP control PLC panel Aniket

AC Aniket

12 Head end ESP PLC room Mayank Arya Head ESP PLC Panel Mayank

Fan control PLC panel Anup

Dedusting control PLC panel Anup

AC Anup

PLC Panels Anup

Table 1 Anup

UPS and battery banks Anup

RahulWeigh bridge10

11 Main Sinter shop PLC room Mayank Arya

5S AREA DISTRIBUTION WITH RESPONSIBILITIES IN SINTER PLANT

12 Proportioning & Screening DD PLC room Aniket V Bhagat

Flux & fuel PLC room Anup Parab

11 Tail end ESP PLC room Aniket V Bhagat

SP

13


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Isolation Transformers Anup

Cupboards Anup

AC's Anup

PLC Panel Aniket

Table Aniket

UPS, PC and battery banks Aniket

Gas analyser panel Aniket

Calibration cylinders Aniket

AC's Aniket

PLC Pannel Mayank

ACMayank

16 Machine lubrication system PLC Room Mayank Arya

Main Exhaust Fan and Gas Analyser room15 Aniket V Bhagat


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Remarks


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INTERNAL

Slno Day Area

1 Monday BF Main PLC room

2 Tuesday Stock House/ Charging system

3 Wednesday CWPS/ Gas Analyser/ Flarestack

4 Thursday PCI/ Blower House

5 Friday HBS/ GCS/ Fire hydrant/ Fresh water system6 Saturday PCM/ Cast house/ slag granulation,BF top

7 Sunday Weigh bridge

Slno Day Area

1 Monday Main Sinter shop PLC room

2 Tuesday Proportioning & screening DD PLC room

3 Wednesday Tail end ESP PLC room

4 Thursday Head end ESP PLC room,Flux & fuel PLC room

5 Friday Proportioning PLC room

6 Saturday , Main Exhaust Fan and Gas Analyser room

7 Sunday Machine lubrication system PLC Room


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Person Review Responsibility

Jitin Shift engineer/Technician

Ayoob Shift engineer/Technician

Rateesh Shift engineer/Technician

Shiva Shift engineer/Technician

Hrushikesh Shift engineer/TechnicianArun Shift engineer/Technician

Rahul Shift engineer/Technician

Person Review Responsibility


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Slno AREA Responsibility Insp frequency Remarks

1 PCI critical cupboard Pramod/Engineers Monthly/Weekly

2 Cupboard 01 Abey/Technicians Monthly/Weekly

3 Cupboard 02 Mahesh Hinde Monthly/Weekly

4 Shift Cupboard MCK Technicians Monthly/Weekly

5 Inst Calibration room Jithin/Techinicians Monthly/Weekly

6 PCI inst store room Shiva/Techinicians Monthly/Weekly

1 Monday PCI critical cupboard

2 Tuesday Cupboard 01

3 Wednesday Cupboard 02

4 Thursday Shift Cupboard

5 Friday Inst Calibration room

6 Saturday PCI inst store room

7 Sunday All areas checking


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S.NO

SUB

ZONE SUB SUB ZONE S.NO CHECK POINTS

1 Condition of furniture

2 Indexing & labeling of records and cupboards

3 Conditions of electrical fittings

4 Cleanliness of floor & walls & ceiling

5 Condition of labeling & visual display

6 Arrangements in table drawers

7 List of spares

8 Condition Of Panels

9 Red tag & yellow tag area

10

Condition Of UPS,Batteries banks,Isolation

Transformers

11 Participation of all the employees

12 Instrumenation table and PC condition


14 Condition of labeling & visual display15 Conditions of electrical fittings

16 Condition of UPS and batteries

17 Condition of labelling and visual Display

18 Proper Labelling of Lockers

19 Condition of PLC Panels


21 Condition of electrical fittings

22

Proper labelling of each cupboard and personal

cupboards



D Head ESP PLC panel 25 Condition of PLC Panel26 Condition & Cleaning of floor



29 Condition Of PLC panel

30 Condition & Cleaning of floor


32 Condition Of Furnitures


34 Condition OF weighing Controllers Panel

35

Condition Of UPS,Batteries bank,Isolation

Transformers

36 Red tag & yellow tag area

37 Condition OF lockers and Listings of Spares

38 Condition Of Panels

39 Condition Of HMI PC

40 Condition of UPS,Batteries

41 Condition of Furnitures

42

Condition of floor ceiling and walls & electrical

fittings

43 Cleanliness of room.

44 Condition Of PLC panel

45 Condition of labeling & visual display

G Main Exhaust Fan And Gas Analyser Room


1

MAIN STORAGE AREA

A Main Sinter Shop PLC Room

B Proportioning And Screening DD PLC room

C Tail End ESP PLC Room

E Flux And Fuel PLC Room

F Proportioning PLC room


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46 Proper Illumination

47 List of cupboard & racks pasted & updated

Total

Percentage

Date:

Auditor:


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MARKS

ALLOTED Remark


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0

0


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Sr.No

1

2

3

4

5

6

7

8

9

10

11

12

13


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STANDARD PRACTICES

All equipments coming from the field should be cleaned at site and tagged before keeping in yellow tag bin.

working and Repairing should be cleaned once the job is over

Common Area Cleaning should be done regularly.

PLC Program backup to be saved in Backup Folder Only

PC s to be Switched OFF before Leaving

Daily Round of in charge in Respective 5S Areas

All Spare lists to be updated regularly

Scrap Materials to be Scraped only after HOD Approval

Ensuring good housekeeping at all sites (Scrap materials to be kept in Scrap Bin or Scrap Area identified)

Ensuring Tools And Tackles in Good Working Condition

Calibration and maintenance to be done as per annual planner

Calibration Reports & stickers to be updated regularly

Rubbish Scrap generated should be kept in Rubbish Scrap Bin kept at various location in Plant

STANDARD PRACTICES FOR THE YEAR 2014-2015

5s Sinterplant Responsibilties 10082014

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