4221-BIN STORE FOR CALCS PACK AFTER CHECKING 16.12.15.pdf

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    4221‐Bin Store 

    The 

    bin 

    store 

    foundations 

    and 

    superstructures 

    have 

    been 

    designed. Summary sketches are included here however for

    detailed construction drawings please see Structa Drawings. 

    The 

    following 

    elements 

    are 

    included 

    in 

    this 

    appendice: 

    FOUNDATIONS 

    1) Design of  raft slab elements including beams and slab.

    2) Piled 

    foundations

    SUPERSTRUCTURE 

    1) Wind Load Calculation

    2) Lintel 

    Check3) Column

     

    Check

    4) Masonry vertical check

    5) Masonry pier lateral check

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    structa llp

    Project

    4221 Cardington Bin Store Raft Slab Beam

    Section

    4.3m Simply Supported Beam

    Calc. by

     jh

    Date

    15/12/2015

    Chk'd by Date

    RC BEAM DESIGN (BS8110)

    Rectangular section details

    Section width; b = 450 mm

    Section depth; h = 450 mm

    Concrete detailsConcrete strength class; C32/40 

    Characteristic compressive cube strength; f cu = 40 N/mm2 

    Modulus of elasticity of concrete; Ec = 20kN/mm2 + 200  f cu = 28000 

    Maximum aggregate size; hagg = 20 mm

    Reinforcement details

    Characteristic yield strength of reinforcement; f y = 500 N/mm2 

    Characteristic yield strength of shear reinforcement; f yv = 500 N/mm2 

    Nominal cover to reinforcement

    Nominal cover to top reinforcement; cnom_t = 35 mm

    Nominal cover to bottom reinforcement; cnom_b = 40 mm

    Nominal cover to side reinforcement; cnom_s = 40 mm

    Design moment resistance of rectangular section (cl. 3.4.4) - Positive moment

    Design bending moment; M = 84 kNm

    Depth to tension reinforcement; d = h - cnom_b - v - bot / 2 = 392 mm

    Redistribution ratio; b = 1.000 

    K = M / (b  d2  f cu) = 0.030 

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    structa llp

    Project

    4221 Cardington Bin Store Raft Slab Beam

    Section

    4.3m Simply Supported Beam

    Calc. by

     jh

    Date

    15/12/2015

    Chk'd by Date

    Design concrete shear stress; vc = 0.79  min(3,[100  As,prov / (b

    (min(f cu, 40) / 25)1/3

     / m

    vc = 0.572 N/mm2 

     Allowable design shear stress; vmax = min(0.8 N/mm2  (f cu/1 N/mm

    2

    PASS - Design shear stress

    Value of v from Table 3.7; 0.5  vc < v < (vc + 0.4 N/mm2)

    Design shear resistance required; vs = max(v - vc, 0.4 N/mm2

    ) = 0.400  Area of shear reinforcement required; Asv,req = vs  b / (0.87  f yv) = 414 mm

    Shear reinforcement provided; 2  10 legs at 275 c/c

     Area of shear reinforcement provided; Asv,prov = 571 mm2/m

    PASS - Area of shear reinforcement prov

    Maximum longitudinal spacing; svl,max = 0.75  d = 294 mm

    PASS - Longitudinal spacing of shear reinforcemen

    Spacing of reinforcement (cl 3.12.11) Actual distance between bars in tension; s = (b - 2  (cnom_s + v + bot/2)) /(Nb

    Minimum distance between bars in tension (cl 3.12.11.1)

    Minimum distance between bars in tension; smin = hagg + 5 mm = 25 mm

    PASS - Satisf

    Maximum distance between bars in tension (cl 3.12.11.2)

    Design service stress; f s = (2  f y  As,req) / (3  As,prov  b)

    Maximum distance between bars in tension; smax = min(47000 N/mm / f s, 300 mmPASS - Satisf

    ;

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    structa llp

    Project

    4221 Cardington Bin Store Raft Slab

    Section

    Bin Store Slab

    Calc. by

     jh

    Date

    15/12/2015

    Chk'd by Date

    RC SLAB DESIGN (BS8110:PART1:1997)

    CONCRETE SLAB DESIGN (CL 3.5.3 & 4)

    SIMPLE ONE WAY SPANNING SLAB DEFINITION

    ; Overall depth of slab; h = 175 mm

    ; Cover to tension reinforcement resisting sagging; cb = 40 mm

    ; Trial bar diameter; Dtryx = 10 mm

    Depth to tension steel (resisting sagging)

    dx = h - cb - Dtryx/2 = 130 mm

    ; Characteristic strength of reinforcement; f y = 500 N/mm2 

    ; Characteristic strength of concrete; f cu = 30 N/mm2 

    ONE WAY SPANNING SLAB (CL 3.5.4)

    MAXIMUM DESIGN MOMENTS IN SPAN

    ; Design sagging moment (per m width of slab); msx = 14.0 kNm/m

    CONCRETE SLAB DESIGN  – SAGGING  – OUTER LAYER OF STEEL (CL 3.5.4)

    ; Design sagging moment (per m width of slab); msx = 14.0 kNm/m

    Nominal 1 m width

    One-way spanning sla

    h

    Asy

    (simple)

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    structa llp

    Project

    4221 Cardington Bin Store Raft Slab

    Section

    Bin Store Slab

    Calc. by

     jh

    Date

    15/12/2015

    Chk'd by Date

    ;;Use A393 Mesh;

     Asx_prov = Asl = 393 mm2/m; Asy_prov = Ast = 393 mm

    2/m

    Dx = dsl = 10 mm; Dy = dst = 10 mm

    Area of tension steel pro

    Check min and m ax areas of steel resist ing saggin g

    ;Total area of concrete; Ac = h = 175000 mm2/m

    ; Minimum % reinforcement; k = 0.13 %

     Ast_min = k  Ac = 228 mm2/m

     Ast_max = 4 %  Ac = 7000 mm2/m

    Steel defined:

    ; Outer steel resisting sagging; Asx_prov = 393 mm2/m

    Area of o

    ; Inner steel resisting sagging; Asy_prov = 393 mm2/m

    Area of in

    SHEAR RESISTANCE OF CONCRETE SLABS (CL 3.5.5)

    Outer tension steel resisting sagging moments 

    ; Depth to tension steel from compression face; dx = 130 mm

    ; Area of tension reinforcement provided (per m width of slab); Asx_prov = 393 mm2/

    ; Design ultimate shear force (per m width of slab); Vx = 18 kN/m

    ; Characteristic strength of concrete; f cu = 30 N/mm2 

    Applied shear stress 

    vx = Vx / dx = 0.14 N/mm2 

    Check shear stress to clause 3.5.5.2 

    vallowable = min ((0.8 N1/2

    /mm)  (f cu ), 5 N/mm2 ) = 4.38 N/mm

    Shear stresses to clause 3.5.5.3 

    Design shear stress 

    f cu_ratio = if (f cu > 40 N/mm2 , 40/25 , f cu/(25 N/mm

    2)) = 1.200 

    v = 0 79 N/mm2 min(3 100 A / d )1/3 max(0 67 (400 mm / d )1/4) / 1 2

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    structa llp

    Project

    4221 Cardington Bin Store Raft Slab

    Section

    Bin Store Slab

    Calc. by

     jh

    Date

    15/12/2015

    Chk'd by Date

    ; Area of tension reinforcement required; Asx_req = 261 mm2/m

    ; Moment Redistribution Factor; bx = 1.00 

    Modification Factors

    ;Basic span / effective depth ratio (Table 3.9); ratiospan_depth = 20 

    The modification factor for spans in excess of 10m (ref. cl 3.4.6.4) has not been included

    ;f s = 2  f y  Asx_req / (3  Asx_prov  bx ) = 221.1 N/mm2

     

    factor tens = min ( 2 , 0.55 + ( 477 N/mm2 - f s ) / ( 120  ( 0.9 N/mm

    2 + msx / dx

    2))) = 1.784 

    Calculate Maximum Span 

    This is a simplified approach and further attention should be given where special circums

    3.4.6.4 and 3.4.6.7.

    Maximum span; lmax = ratiospan_depth  factor tens  dx = 4.64 m

    Check the actual beam span

     Actual span/depth ratio; lx / dx = 23.08 

    Span depth limit; ratiospan_depth  factor tens = 35.67 

    CHECK OF NOMINAL COVER (SAGGING)  – (BS8110:PT 1, TABLE 3.4)

    ; Slab thickness; h = 175 mm

    ; Effective depth to bottom outer tension reinforcement; dx = 130.0 mm

    ; Diameter of tension reinforcement; Dx = 10 mm

    ; Diameter of links; Ldiax = 0 mm

    Cover to outer tension reinforcement

    ctenx = h - dx - Dx / 2 = 40.0 mm

    Nominal cover to links steel

    cnomx = ctenx - Ldiax = 40.0 mm

    Permissable minimum nominal cover to all reinforcement (Table 3.4)

    ; cmin = 35 mm

    Cove

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lintel Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    THIS LINTEL IS SUPPORTING ROOF ONLY. THE WORST CASE SPAN OF 3.8 M HA

    CHECK. THE LINTEL IS ASSUMED TO BE SIMPLY SUPPORTED. LOADS ON THE B

    Load per metre run = Roof Area Load x Worst Case Roof Span

    These loads can be found in previous hand calculations (Bin Store Loads)

    Dead Load = 1.14 x 3 = 3.42 Kilonewtons per metre

    Live Load = .75 x 3 = 2.25 Kilonewtons per metre

    The loads have been left as unfactored as TEDDS converts these values to ultimate limit

    Please Note :

    The client has specified 120x80 RHS section be used and hence this calculation is used

    section.

    STEEL BEAM ANALYSIS & DESIGN (BS5950)

    In accordance with BS5950-1:2000 incorporating Corrigendum No.1

    Load Envelope - Combination 1

    0.0

    8.590

    mm 3400

    1 A

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lintel Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Applied loading

    Beam loads Dead self weight of beam  1

    roof - Dead full UDL 3.42 kN/m

    roof - Imposed full UDL 2.25 kN/m

    Load combinations

    Load combination 1 Support A D

    I

    Span 1 D

    I

    Support B D

    I

    Analysis results

    Maximum moment; Mmax = 12.4 kNm; M

    Maximum shear; Vmax = 14.6 kN; V

    Deflection; max = 5.2 mm;

    Maximum reaction at support A; R A_max = 14.6 kN; R

    Unfactored dead load reaction at support A; R A_Dead = 6.1 kN

    Unfactored imposed load reaction at support A; R A_Imposed = 3.8 kN

    Maximum reaction at support B; RB_max = 14.6 kN; R

    Unfactored dead load reaction at support B; RB_Dead = 6.1 kN

    Unfactored imposed load reaction at support B; RB_Imposed = 3.8 kN

    Section details

    Section type; RHS 120x80x5.0 (Tata Steel Celsiu

    Steel grade; S275 

    From table 9: Design strength py 

    Thickness of element; t = 5.0 mm

    Design strength; py = 275 N/mm2 

    Modulus of elasticity; E = 205000 N/mm2 

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lintel Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Effective length factors

    Effective length factor in major axis; Kx = 1.00 

    Effective length factor in minor axis; Ky = 1.00 

    Effective length factor for lateral-torsional buckling; KLT.A = 1.00;

    KLT.B = 1.00;

    Classification of cross sections - Section 3.5

     = [275 N/mm2

     / py] = 1.00 

    Web - major axis - Table 12

    Depth of section; d= D - 3  t = 105 mm

    d / t = 21.0   

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    structa llp

    Project

    4221 Cardington Refuse Store Super Structure

    Section

    Column Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    THE FOLLOWING CALCULATION IS A CHECK ON THE PROPOSED BIN STORE CO

    THE ROOF LAOD SUPPRTED BY EACH COLUMN HAVE BEEN CONVERTED INTO

    COMPRESSION LOAD AND INPUT INTO TEDDS. THE CLIENT HAS SPECIFIED A 10

     AND HENCE THIS CALCULATION IS A CHECK ON THE ADEQUACY OF THE SECT

    THE ROOF LOADS USED CAN BE FOUND IN THE HAND CALCS TITLED BIN STORE

    EACH COLUMN IS TAKING 1.5M OF ROOF.

    THE LOADINGS FOR THE PURPOSE OF THIS CALCULATION HAVE BEEN FACTOR

     AXIAL LOAD ON COLUMN = 1.5(DL+LL) X 1.5M X ROOF SPAN

    = 1.5(1.14+.75) X1.5X3

    = 6 KILONEWTONS

    WIND LOADS ARE PRESENT AT THE SITE. PLEASE SEE PREVIOUS CALCULATION

    DETERMINATION OF THE WIND PRESSURE AT THE SITE.

    DUE TO THE FACT THAT THERE IS STEEL MESH EITHER SIDE OF THE COLUMNS

    ON THE COLUMN WILL BE NEGLIGIBLE. FOR THE PURPOSE OF THIS CALCULATIO

    ON 5 KILONEWTONS PER METRE AND 5KN HAVE BEEN USED FOR THE MOMENT

    LATERALLY ON THE PIER.

    STEEL MEMBER DESIGN (BS5950)

    In accordance with BS5950-1:2000 incorporating Corrigendum No.1

    Section details

    Section type; SHS 100x100x4.0 (Tata Steel Cels

    Steel grade; S275 

    From table 9: Design strength py 

    Thickness of element; t = 4.0 mmDesign strength; py = 275 N/mm

    Modulus of elasticity; E = 205000 N/mm2 

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    structa llp

    Project

    4221 Cardington Refuse Store Super Structure

    Section

    Column Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Lateral restraint

    Distance between major axis restraints; Lx = 2000 mm

    Distance between minor axis restraints; Ly = 2000 mm

    Effective length factors

    Effective length factor in major axis; Kx = 1.00 

    Effective length factor in minor axis; Ky = 1.00 

    Effective length factor for lateral-torsional buckling; KLT = 3.00;

    Classification o f cross sections - Section 3.5

     = [275 N/mm2 / py] = 1.00 

    Web - major axis - Table 12

    Depth of section; d= D - 3  t = 88 mm

    Stress ratios; r1 = min(Fc / (2  d  t  pyw), 1) = 0.

    r2 = Fc / (A  pyw) = 0.014 

    d / t = 22.0   

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    structa llp

    Project

    4221 Cardington Refuse Store Super Structure

    Section

    Column Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Moment capacity low shear - cl.4.2.5.2; Mcx = min(py  Seff , 1.2  py  Z) = 15

    Effective length for lateral-torsional buckling - Section 4.3.5

    Effective length for lateral torsional buckling; LE = 3.0  Ly = 6000 mm

    Slenderness ratio;  = LE / r yy = 153.581 

    Equivalent s lenderness - Annex B.2.6.1

    Torsion constant; J = 3611034 mm4 

    b = (1 - Iyy / Ixx)  (1 - J / (2.6  Ixx)) =

    b = [Sxx2  b / (A  J)]

    0.5 = 0.000 

    Ratio - cl.4.3.6.9; W = Seff  / Sxx = 1.000 

    Equivalent slenderness; LT = 2.25  [ b    W] = 0.000 

    Limiting slenderness - Annex B.2.2; L0 = 0.4  (2  E / py)

    0.5 = 34.310 

    LT < L0 - No allowance need be m

    Buckl ing resistance moment - Section 4.3.6.4

    Bending strength; pb = py = 275 N/mm2 

    Buckling resistance moment; Mb = pb  Seff  = 15 kNm

    PASS - Moment capacity

    Moment capacity minor (y-y) axis - Section 4.2.5

    Design bending moment; My = 5 kNm

    Effective plastic modulus - Section 3.5.6

    Limiting value for class 2 compact flange; 2f  = min(32  , 62   - 0.5  d / t) =

    Limiting value for class 3 semi-compact flange; 3f  = 40   = 40 

    Limiting value for class 2 compact web; 2w = max(80   / (1 + r1), 40  ) =

    Limiting value for class 3 semi-compact web; 3w = max(120   / (1 + 2  r2), 40

    Effective plastic modulus - cl.3.5.6.3

    Seff  = min(Z + (S - Z)  min([(3w / (d / t) - 1) / (3w / 2w - 1)], [(3f  / (b / t) -

    Moment capacity low shear - cl.4.2.5.2; Mcy = min(py  Seff , 1.2  py  Z) = 15

    PASS - Moment capacity

    Compression members - Section 4.7

    Design compression force; Fc = 6 kN

    Effective length for major (x-x) axis buckling - Section 4.7.3

    Effective length for buckling; LEx = Lx  Kx = 2000 mm

    Slenderness ratio - cl 4 7 2; x = LEx / rxx = 51 194

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    structa llp

    Project

    4221 Cardington Refuse Store Super Structure

    Section

    Column Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Effective length for minor (y-y) axis buckling - Section 4.7.3

    Effective length for buckling; LEy = Ly  Ky = 2000 mm

    Slenderness ratio - cl.4.7.2; y = LEy / r yy = 51.194 

    Compressive strength - Section 4.7.5

    Limiting slenderness; 0 = 0.2  (2  E / py)

    0.5 = 17.155 

    Strut curve - Table 23; a

    Robertson constant; y = 2.0 Perry factor; y = y  (y - 0) / 1000 = 0.068 

    Euler stress; pEy = 2  E / y

    2 = 772 N/mm

    y = (py + (y + 1)  pEy) / 2 = 549.8 N

    Compressive strength - Annex C.1; pcy = pEy  py / (y + (y2 - pEy  py)

    0.5

    Compression resistance - Section 4.7.4

    Compression resistance - cl.4.7.4; Pcy = A  pcy = 379.5 kN

    PASS - Compression resistance ex

    Compression members with moments - Section 4.8.3

    Comb.compression & bending check - cl.4.8.3.2; Fc / (A  py) + Mx / Mcx + My / Mcy = 0

    PASS - Combined bending an

    Member buckling resistance - Section 4.8.3.3

    Max major axis moment governing Mb; MLT = Mx = 5.00 kNm

    Equivalent uniform moment factor for major axis flexural buckling;

    mx = 1.000 

    my = 1.000 

    Buckling resistance checks - cl.4.8.3.3.3; Fc / Pcx + mx  Mx / Mcx  (1 + 0.5  F

    0.519 

    Fc / Pcy + 0.5  mLT  MLT / Mcx + my 

    0.519 

    Interactive buckling; mx  Mx  (1 + 0.5  (Fc / Pcx)) / (Mcx

    0.5  (Fc / Pcy)) / (Mcy  (1 - Fc / Pcy))PASS - Member bucklin

     A 100x100 SHS Section is adquate

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    4221 BIN STORE MASONRY CHECK 

    Masonry Design to BS 5628

    Geometric properties

    b   0.44 m opening 1   2.32   opt   0.215 m

    Pier Area 0.0946 Cl 19.1.2

    small area 

    factor applies   S.A.F =

    h   2.013 m Cl 24.3.2.1

    h,eff 2.013 m enhanced resistance?   no

    t,eff    200 mm assuming 300mm cavity walleccentricity

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lateral Pier Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    THIS CALCULATION IS A LATERAL CHECK ON THE SMALL MASONRY PIER ON T

    CANTILEVERED OFF THE FOUNDATION AND IS PARTIALLY RESTRAINED AT THE

    CONNECTION TO THE ROOF TRUSS. THE WIND LOAD USED CAN BE FOUND IN H

    BIN STORE WIND LOAD CHECK.

     A vertical Load also resists the wind which is created by the roof. This can be found in pr

    Masonry Check’. Please note only the dead load has been used as a worst case scenari

    MASONRY WALL PANEL DESIGN TO BS5628:2005

    In accordance with BS5628-1:2005

    Masonry panel details

    Small Pier - Unreinforced masonry wall without openings

    Panel length; L = 440 mm

    Panel height; h = 2000 mm

    Panel support conditi ons

    ; Top and bottom suppor ted, bottom

    Effective panel length; Lef  = 2.5  L = 1100 mm

    Effective panel height; hef  = 1.0  h = 2000 mm

    P j t

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lateral Pier Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Masonry details

    Masonry type; Clay bricks having a water absorp

    Compressive strength of unit; punit = 20.0 N/mm2 

    Mortar strength Class/Designation; M4 / (iii) 

    Height of masonry units; hb = 65 mm

    Density of masonry;  = 18.0 kN/m3 

    From BS5628-1 Table 2a - Characteristic compressive strength of masonry

    Characteristic compressive strength; f k = (0.7 + 1.5  t  L / 1 m2)  5 N/m

    From BS5628-1 Table 3 - Characteristi c flexural st rength of masonry

    Plane of failure parallel to bed joints; f kx_para = 0.50 N/mm2 

    Plane of failure perpendicular to bed joints; f kx_perp = 1.50 N/mm2 

    Lateral l oading details

    Characteristic wind load on panel; Wk = 0.550 kN/m2 

    Shear loading details

    Vertical loading details

    Dead load on top of wall; Gk = 3.35 kN/m;

    Partial safety factors for material strength

    Category of manufacturing control; Category II 

    Category of construction control; Normal 

    Partial safety factor for masonry in compression; = 3 50

    Project

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    structa llp

    Project

    4221 Cardington Bin Store Superstructure

    Section

    Lateral Pier Check

    Calc. by

     jh

    Date

    11/12/2015

    Chk'd by Date

    Check vertical loads at top of wall

    Design vertical load on wall; Fv = Gk  fG + Qk  fQ = 4.7 kN/m

    Design vertical load stress on wall; f v = Fv / t = 0.022 N/mm2 

    Design bending moment; Mv = Gk  fG  eG + Qk  fQ  eQ = 0

    Resultant eccentricity at the top of the wall; ex = Mv / Fv = 0 mm

    From BS5628-1 Table 7 - Capacity reduct ion factor  

    Capacity reduction factor;  = 1.00 

     Allowable stress capacity; f cap =   f k / mc = 1.203 N/mm2 

    PASS - Allowable stress capacity exceeds d

    Horizontal loading (cl 32)

    Limiting dimensions (cl 32.3)

    Limiting wall height; hmax = 40  tef  = 8600 mm

    PASS - Lim

    Partial safety factors for design loads

    Partial safety factor for design wind load; fW = 1.40 

    Partial safety factor for design dead load; fG = 0.90 

    Partial safety factor for design imposed load; fQ = 1.60 

    Design moments of resistance in panels (cl 32.4.2)

    Self weight of wall at base; Swt = h  t   = 7.74 kN/m

    Design vertical compressive stress; gd = fG  (Gk + Swt) / t = 0.05 N/mm2

    Enhanced flexural strength of masonry; f ka_para = f kx_para + mf   gd = 0.64 N/m

    Section modulus of wall; Z = t2 / 6 = 7704167 mm

    3/m

    Elastic design moment of resistance; Md = f ka_para  Z / mf  = 1.642 kNm/m

    Design moment in panels (cl 32.4.2)

    Using elastic analysis to determine bending moment coefficients for a vertically sp

    Bending moment coefficient;  = 0.125 

    Design moment in wall; M =   Wk  fW  h

    2

     = 0.385 kNm/mPASS - Resistance m

    ;

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