4-PFMEA and Work
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Transcript of 4-PFMEA and Work
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8/19/2019 4-PFMEA and Work
1/20
POTENTIAL FAILURE MODE AND EFFECTS AN
Or submitted with PPAP Sam!e Parts" #!ear!$PART NUM*ER
TEAM MEM*ERS
APPRO+ED *Y
PROCESS FUNCTION
All Submissions should be sent via E-Mail to: mailto:suppl
POTENTIALFAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+
ERIT
Y
CLASS
POTENTIAL CAUSEOF FAILURE
OCCUR
CURRENT PROCESSCONTROL
DE
TECT
RIS,PRIORITYNUM*ER
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POTENTIAL FAILURE MODE AND EFFECTS AN
Or submitted with PPAP Sam!e Parts" #!ear!$PART NUM*ER
TEAM MEM*ERS
APPRO+ED *Y
PROCESS FUNCTION
All Submissions should be sent via E-Mail to: mailto:suppl
POTENTIALFAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+
ERIT
Y
CLASS
POTENTIAL CAUSEOF FAILURE
OCCUR
CURRENT PROCESSCONTROL
DE
TECT
RIS,PRIORITYNUM*ER
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POTENTIAL FAILURE MODE AND EFFECTS AN
Or submitted with PPAP Sam!e Parts" #!ear!$PART NUM*ER
TEAM MEM*ERS
APPRO+ED *Y
PROCESS FUNCTION
All Submissions should be sent via E-Mail to: mailto:suppl
POTENTIALFAILURE MODE
POTENTIAL
EFFECT OFFAILURE
SE+
ERIT
Y
CL
ASS
POTENTIAL CAUSEOF FAILURE
OC
CUR
CURRENT PROCESSCONTROL
DE
TECT
RIS,
PRIORITYNUM*ER
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4/20
POTENTIAL FAILURE MODE AND EFFECTS AN
Or submitted with PPAP Sam!e Parts" #!ear!$PART NUM*ER
TEAM MEM*ERS
APPRO+ED *Y
PROCESS FUNCTION
All Submissions should be sent via E-Mail to: mailto:suppl
POTENTIALFAILURE MODE
POTENTIAL
EFFECT OFFAILURE
SE+
ERIT
Y
CL
ASS
POTENTIAL CAUSEOF FAILURE
OC
CUR
CURRENT PROCESSCONTROL
DE
TECT
RIS,
PRIORITYNUM*ER
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Page % PFMEA TEMPLATE PF-002
ALYSIS (PROCESS FMEA)
ar%ed &' Pa#%ai'
FMEA -
RE+ISION -
DATE
A&T'() *ES+LTS
ierppapalto-shaam!"om
RECOMMENDED
ACTION
RESPONSI*ILITY. TAR/ET
COMPLETIONDATE
ACTION(S)TA,EN
SE+
ERIT
Y
OCCUR
DE
TECT
RIS,PRIORITYNUM*ER
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Page , PFMEA TEMPLATE PF-002
ALYSIS (PROCESS FMEA)
ar%ed &' Pa#%ai'
FMEA -
RE+ISION -
DATE
A&T'() *ES+LTS
ierppapalto-shaam!"om
RECOMMENDED
ACTION
RESPONSI*ILITY. TAR/ET
COMPLETIONDATE
ACTION(S)TA,EN
SE+
ERIT
Y
OCCUR
DE
TECT
RIS,PRIORITYNUM*ER
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Page PFMEA TEMPLATE PF-002
ALYSIS (PROCESS FMEA)
ar%ed &' Pa#%ai'
FMEA -
RE+ISION -
DATE
A&T'() *ES+LTS
ierppapalto-shaam!"om
RECOMMENDED
ACTION
RESPONSI*ILITY. TAR/ET
COMPLETIONDATE
ACTION(S)TA,EN
SE+
ERIT
Y
OC
CUR
DE
TECT
RIS,
PRIORITYNUM*ER
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Page . PFMEA TEMPLATE PF-002
ALYSIS (PROCESS FMEA)
ar%ed &' Pa#%ai'
FMEA -
RE+ISION -
DATE
A&T'() *ES+LTS
ierppapalto-shaam!"om
RECOMMENDED
ACTION
RESPONSI*ILITY. TAR/ET
COMPLETIONDATE
ACTION(S)TA,EN
SE+
ERIT
Y
OC
CUR
DE
TECT
RIS,
PRIORITYNUM*ER
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POTENTIAL FAILURE MODE AND
PART NUM*ER 0122345
TEAM MEM*ERS 6&h' D&e" Mar$ Smith" D&'a!d *r&w'" Sam 6&'es
APPRO+ED *Y Sam 6&'es
PROCESS FUNCTION
010 7 2
020 ma"hining oversied diameter .
rong tool used
2
rst pie"e inspe"tion
rst pie"e inspe"tion
improper use o3 gage operator training
out o3 "alibration "alibration pro"edure
030 blanking tool wear
PROCESS
FUNCTION
POTENTIAL
FAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+E
RIT
Y
CLASS
POTENTIAL CAUSE
OF FAILURE
OCCUR
CURRENT PROCESS
CONTROL
Receive Incomingmaterial
material does not meetspecification
failure of corrosiontest
upplier sent wrongmaterial
material certifications wit! eac!s!ipment
part 3ails to t ormate
rong programentered
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POTENTIAL FAILURE MODE AND EFFECTS A
PART NUM*ER 0122345
TEAM MEM*ERS 6&h' D&e" Mar$ Smith" D&'a!d *r&w'" Sam 6&'es
APPRO+ED *Y Sam 6&'es
PROCESS FUNCTIONPROCESSFUNCTION
POTENTIALFAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+ERIT
Y
CLASS
POTENTIAL CAUSEOF FAILURE
OCCUR
CURRENT PROCESSCONTROL
DETECT
RIS,PRIORITNUM*E
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POTENTIAL FAILURE MODE AND EFFECTS A
PART NUM*ER 0122345
TEAM MEM*ERS 6&h' D&e" Mar$ Smith" D&'a!d *r&w'" Sam 6&'es
APPRO+ED *Y Sam 6&'es
PROCESS FUNCTIONPROCESSFUNCTION
POTENTIALFAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+ERIT
Y
CLASS
POTENTIAL CAUSEOF FAILURE
OCCUR
CURRENT PROCESSCONTROL
DETECT
RIS,PRIORITNUM*E
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POTENTIAL FAILURE MODE AND EFFECTS A
PART NUM*ER 0122345
TEAM MEM*ERS 6&h' D&e" Mar$ Smith" D&'a!d *r&w'" Sam 6&'es
APPRO+ED *Y Sam 6&'es
PROCESS FUNCTIONPROCESSFUNCTION
POTENTIALFAILURE MODE
POTENTIALEFFECT OF
FAILURE
SE+ERIT
Y
CLASS
POTENTIAL CAUSEOF FAILURE
OCCUR
CURRENT PROCESSCONTROL
DETECT
RIS,PRIORITNUM*E
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ALYSIS (PROCESS FMEA)
FMEA - 112
RE+ISION - ADATE 27073124
A&T'() *ES+LTS
none
4ill 5hite 0262.61# . 1 1 .
RECOMMENDEDACTION
RESPONSI*ILITY .TAR/ET
COMPLETION DATEACTION(S)
TA,EN
SE+ER
IT Y
OCCU
R
DETE
CT
RIS, PRIORITYNUM*ER
Automati" Tool retrieval
s7stem
Add last pie"einspe"tion and
8eep nal pie"eith Tool
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14/20Page 1$ PFMEA TEMPLATE Sample PF-002
ALYSIS (PROCESS FMEA)
FMEA - 112
RE+ISION - A
DATE 27073124
A&T'() *ES+LTS
RECOMMENDEDACTION
RESPONSI*ILITY .TAR/ET
COMPLETION DATEACTION(S)
TA,EN
SE+ERIT
Y
OCCUR
DETECT
RIS, PRIORITYNUM*ER
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ALYSIS (PROCESS FMEA)
FMEA - 112
RE+ISION - A
DATE 27073124
A&T'() *ES+LTS
RECOMMENDEDACTION
RESPONSI*ILITY .TAR/ET
COMPLETION DATEACTION(S)
TA,EN
SE+ERIT
Y
OCCUR
DETECT
RIS, PRIORITYNUM*ER
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16/20Page 1, PFMEA TEMPLATE Sample PF-002
ALYSIS (PROCESS FMEA)
FMEA - 112
RE+ISION - A
DATE 27073124
A&T'() *ES+LTS
RECOMMENDEDACTION
RESPONSI*ILITY .TAR/ET
COMPLETION DATEACTION(S)
TA,EN
SE+ERIT
Y
OCCUR
DETECT
RIS, PRIORITYNUM*ER
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Page 1 PFMEA 'nstru"tions PF-00#
T8E P9FMEA IS UTILI:ED *Y T8E RESPONSI*LE TEAM TO ASSURE TO T8E E;TENT POSSI*LE" POTENTIAL FAILU
Part Number Enter the name and part number 3or the s7stem or "omponent
Team Members Enter the team or group responsible 3or developing the FMEA
Ar&o 3reuentl7 the 3ailure is proCe"ted to o""ur on a s"ale o3 =1= - =10=! The ran8ing number has a meaning! =meaning 3ailure is unli8el7! =%= meaning 3ailure o""urs o""asionall7 ma7be 10 - 20D o3 the time!
Curre't Press
An assessment o3 the probabilit7 that the &ontrol Method ill dete"t the potential 3ailure! A =1= to =10= s"ale is
ill prevent shipment o3 the de3e"t! =1= meaning "urrent "ontrol is almost "ertain to dete"t the 3ailure! =10= me@pe"tation that "ontrol ill dete"t the 3ailure!
Ris% Pri&rit$Number
's the *esult o3 Multipl7ing ea"h Balue 3or =Severit7= =(""urren"e= and =9ete"tion= ;S @ ( @ 9ighest Severit7!
Re#&mme'ded
Res&'sibi!it$ a'dTaret Date
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Page 1. PFMEA 'nstru"tions PF-00#
A#ti&'s Ta%e' Enter a brie3 des"ription o3 the a"tion implemented
Resu!ti' RPN A3ter the "orre"tive a"tion has been implemented re-"al"ulate results o3 S @ ( @ 9! '3 no a"tion ta8en leave the
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Page 1/ PFMEA 'nstru"tions PF-00#
RE MODES AND T8EIR CAUSES 8A+E *EEN CONSIDERED AND ADDRESSED
he pro"ess or part 3ail= i!e! 4ent &ra"8ed 9irt7 improper set-up et"!
e"t and =10= being Ma7 endanger user!
ntrols!
ples might in"lude Error Proong Fi@tures (perator measurements Bisual &he"8s et"!
e automate eld operation "reate Bisual Aid et"!
ing et" in the order o3 the manu3a"turing pro"ess! This should "arr7over 3rom the
! E@amples might in"lude: Part Missing 'mproper 5eld (perator Failed to Ma"hine Part
10= meaning Failure is almost inevitable li8el7 to o""ur more than 1 in # times! =1=
used and assumes a Failure has o""urred! 5hat 3orm o3 dete"tion is "urrentl7 in use that
eaning there is no 8non "ontrol to dete"t the 3ailure! =%= meaning there is a Moderate
beteen =1= and =10000= and attention should be given to those ith the highest value
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Page 20 PFMEA 'nstru"tions PF-00#
*P) blan8!