3d Printing for Mhvlug

8/12/2019 3d Printing for Mhvlug

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DIY 3D Printingand theMakerbot Thing-O-Matic

Ed Nisley KE4N!so"tsolder#co$

%M&' (in)* !sers +ro),

e,te$ber ./00
http://softsolder.com/http://softsolder.com/


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!,co$ing E1ents

Tchotchkes2

3D Printing Mechanics

T)* ookie )tter Mo1ie

3D Printer +enealogy Printing Yo)r t)""

D5 Idea 6 Model

M5 Model 6 Plastic

Door Pri7e2 89 : To)chy-;eely


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Tchotchkes2

halk ,eo,le

Octo,odes?@

tan"ord


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Tchotchkes

i$,le e*a$,les

8)ick ,rinting

Not so $)ch ,lastic

These are test ,ieces o$e ha1e de"ects

!nderstand the li$its

hare nicely###

htt,5BBCCC#thingi1erse#co$Bthing5F.
http://www.thingiverse.com/thing:8692http://www.thingiverse.com/thing:8692


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Threads

ObGect Hkirt

TestB1eri"y e*tr)sion

/#33J/#0 $$ thick

/# $$ Cide= $ostly

ll layers like this2

;or $y ,rinter

Data2


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DIY 3D Printing Mechanics


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artesian oordinates

*is

:!, -DoCn

*is

:ight -(e"t

Y *is

:


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3D Printing Mechanics

*is stage

;ila$ent dri1e L *is

E*tr)der H&ot End

No77le and Y *is tages

&eated b)ild ,late>s@

)to$ated belt >?@


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;ila$ent Dri1e

3 $$ or 0# $$

M


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;ila$ent Tensioner

&ard ,lastic "ila$ent

TOM L Delrin : screC

Printed),grade


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;ila$ent Dri1e +ear

M


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&ot End

Melts ,lastic "ila$ent

.// L 4//-ish ;

M


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Ther$al Isolation

Molten ,lastic 1s# ,lastic str)ct)re###


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- and Y-*es

$all ste,,er $otors $o1ing large $asses


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te,,er Motors

Toothed dri1e belt Not stretchy at all

(oC s,eed B loC torS)e


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esol)tion *is

(ayer Thickness a#k#a# (ayer &eight

/#. to 0#/ $$

;or e1ery layer2 /#33 $$"or $y st)""

Print ti$e U Q layers

U 0 B thickness

htt,5BBso"tsolder#co$B./00B/B.Bthing-o-$atic-cali,er-re,air-,er"ectionB
http://softsolder.com/2011/05/27/thing-o-matic-caliper-repair-perfection/http://softsolder.com/2011/05/27/thing-o-matic-caliper-repair-perfection/


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esol)tion 9Y *es

Thread Aidth +enerally V no77le ID W OD

/#. to 0#/ $$

/# $$"or $y st)"" Min "eat)re si7e V Cidth

&oles can be s$aller= $aybe

losed loo, Call L 0 * Cidth Penins)la V . * Cidth

;ill V 3 * Cidth


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esol)tion 9Y *es

Physical onstraints 0// $$ b)ild ,lat"or$

/# $$ thread Cidth

It takes tCo2 ObGect5"eat)re L 50

all it 0X

Of largest object! Think Pong B Pac$an

H-bit resol)tion


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esol)tion 9Y *es

i7e V n * Aidth n * /# $$ "or $ine


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O1erhang

No shel1es2 li""hanging OK

O1erhang 4/ or so

),,ort $aterial

DIY L sa$e ,lastic

ZZZ L Cater sol)ble

Maybe ne*t year?

Pick b)ild orientation2


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In"ill

AhatRs notinside ### onser1e ,lastic

ed)ce ,rint ti$e

'aries as c)beo" length2 )to$atic generation

Ty,ical density U /#0 to /#3

0#/ "or s$all or rigid obGects 'ario)s ,atterns

!s)ally he*agonal


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(i$itations

;ree 1s# ZZZ o"tCare

AffordablehardCare

+ood N L ZZZ

;renetic i$,ro1e$ent

Yo) Cillbe le"t behind

Per"ect is not ,ossible

eality is ,retty good

rt 1s# engineering

&obby 1s# li"estyle

htt,5BBCCC#thingi1erse#co$Bthing50.0


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T)* ookie )tter

The Mo1ie2
http://youtu.be/7IaFHe8RG0Qhttp://youtu.be/7IaFHe8RG0Q


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ZZZ3D Printer +enealogy

3D yste$s 0F ( !' (aser )ring

( (aser intering

tratasys 0FF &ot $elt gl)e g)n2

;DM[ - ;)sedDe,osition Modeling

Di$ension )Print Personal Printer- Z0k: ObGet 0FF

Poly\et !' )red InkGethtt,5BBCCC#cs#c$)#ed)B%)nsalBresearchBicesBc)besB,ics.Bgenisys#G,g
http://www.cs.cmu.edu/~unsal/research/ices/cubes/pics2/genisys.jpghttp://www.cs.cmu.edu/~unsal/research/ices/cubes/pics2/genisys.jpg


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DIY3D Printer +enealogy

htt,5BBCCC#thingi1erse#co$Bthing5F/


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DIY 3D Printer +enealogy

e,ra,#org ,roGect DarCin - .//

Mendel - .//F

Pr)sa Mendel- ./0/ &)*ley - ./0/

+oal5 sel"-re,lication

\)st add vitamins Tr)ly Do-It-Yo)rsel"

;)ll Pr)sa kit U ZF//htt,5BBre,ra,#orgBCikiBPr)sa
http://reprap.org/wiki/Prusahttp://reprap.org/wiki/Prusa


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DIY 3D Printer +enealogy

Makerbot Inc ),cake - .//F

Thing-O-Matic - ./0/:

+oal5 Practicality lso - $ake $oney

;)ll Kit U Z03//

Pl)s $ods 9 "i*es 9c ### sse$bled U Z.//

Incl)des some$ods 9 "i*es

htt,5BBstore#$akerbot#co$B$akerbot-thing-o-$atic#ht$l
http://store.makerbot.com/makerbot-thing-o-matic.htmlhttp://store.makerbot.com/makerbot-thing-o-matic.html


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Other 3D Printers

!lti$aker- N( DIYKit

PP3DP- N?

!P2 Makergear- !

Mosaic


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O)tso)rcing

(et them,rint it ha,eCays

Pokono

e


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Printing Yo)r t)""

HI" yo) can drea$ it### Maybeyo) can ,rint it

One ,iece or $any?

o$e asse$bly ### Di$ensions2

Metric ;TA2

Printability &oC $)ch o1erhang?

)r"ace "inish

htt,5BBso"tsolder#co$B./00B/B/0Bhel$et-$irror-$o)nt-"irst-lightB
http://softsolder.com/2011/07/01/helmet-mirror-mount-first-light/http://softsolder.com/2011/07/01/helmet-mirror-mount-first-light/


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tart Aith an Idea

Doodling hel,s


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olid Modeling L D

3D D Mesh 1s +

O,enD

D "or ,rogra$$ers (o1e it or hate it

Di$ensions2222

Para$etric relations They Cill change

edraCing is tedio)shtt,5BBso"tsolder#co$B./00B/B.FBhel$et-$irror-$o)nt-solid-$odelB
http://softsolder.com/2011/06/29/helmet-mirror-mount-solid-model/http://softsolder.com/2011/06/29/helmet-mirror-mount-solid-model/


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olid Modeling

ExactlyChat yo) Cant Di$ensions2

ngles= etc

DIY O1erhang ),,ort


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3D canning

DIY Kinect scanner !sable loC res

DIY laser scanners

erio)s DIY hardCare o"tCare

Polhe$)s scanners

I" yo) can a""ord the$=yo) arenRt doing DIY

htt,5BBCCC#thingi1erse#co$BdoCnload5.3/htt,5BBCCC#thingi1erse#co$Bthing5F.
http://www.thingiverse.com/download:26630http://www.thingiverse.com/thing:9275http://www.thingiverse.com/thing:9275http://www.thingiverse.com/download:26630


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Printing (ayo)t

O,enD ;TA2 (ayo)t ,ara$eters

Orientation

;ill 1s# orientation E*,ort as T( "ile

HTereo (ithogra,hy

Triangles e1eryChere Other "or$ats?


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T( To +-ode L M

Makerbot e,licator+ Printer control

T( $ani,)lation

kein"orge Cra,,er \a1a2

kein"orge

Hlice T( triangles +-ode ,er layer

Python2


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kein"orge Para$eters

Myriad ,l)g-in $od)les Myriad ,ara$eters

De"a)lts $ostly OK

'ital ones scattered all o1er Print-O-Matic hel,s

;or ; 3= not 4/ or 40 or ###

Allad1ice is $isleading ;or yo)r ,rinter= anyCay

T)ne "or best ,rinting


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Printing2

No )ser inter1ention n occasional cancel

'ery= 1ery tedio)s

!nless itRs yo)r,art Aatching hannel /

0/ $in to : ho)rs

Ti$e U $odel 1ol)$e # $$3Bs "or $y con"ig


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e$o1e Parts

Excellentadhesion "ter $any atte$,ts

M)ch "olklore

Most ina,,licable Aood chisel ###

Ka,ton ta,e

Hkirt thread

bl


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sse$ble

;olloC yo)r directions dhesi1es

creCs

na,s This is the easy ,art2

Patience ###

! It2


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!se It2

ThatRs all there is to it2

h ld I + t DIY 3D P i t ?


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ho)ld I +et DIY3D Printer?

re yo) an engineer? Do yo) knoC one?

Ailling to DIY?

&a1e ,arts B tools? &a1e ti$e?

Ailling to learn?

I$,er"ections OK? E1en )gly ones?

+o "or it2htt,5BBso"tsolder#co$B./00B/3B/Bthing-o-$atic-$eas)ring-b)ild-,late-align$entB

Ahi h O ?
http://softsolder.com/2011/03/05/thing-o-matic-measuring-build-plate-alignment/http://softsolder.com/2011/03/05/thing-o-matic-measuring-build-plate-alignment/http://softsolder.com/2011/03/05/thing-o-matic-measuring-build-plate-alignment/


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Ahich One?

ThatRs a verygood S)estion ###

D P i


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Door Pri7e

htt,5BBCCC#thingi1erse#co$Bthing50//

89 : T h ; l


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89 : To)chy-;eely

sk S)estions Mill aro)nd

E*a$ine st)""

Aatch ,rinter2

Ask questions

Iterate ###

Other Places To +o


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Other Places To +o

en#Ciki,edia#orgBCikiBdditi1e]$an)"act)ringen#Ciki,edia#orgBCikiB3D],rinting

hydrara,tor#blogs,ot#co$

$akerbot#co$

CCC#$akergear#co$CCC#o,enscad#org

re,licat#org

re,ra,#org

CCC#thingi1erse#co$

CCC#)lti$achine#co$

Or G)st search "or the ob1io)s ter$s

o,yright-ish t)""
http://en.wikipedia.org/wiki/Additive_manufacturinghttp://en.wikipedia.org/wiki/3D_printinghttp://hydraraptor.blogspot.com/http://makerbot.com/http://www.makergear.com/http://www.openscad.org/http://replicat.org/http://reprap.org/http://www.thingiverse.com/http://www.ultimachine.com/http://www.ultimachine.com/http://www.thingiverse.com/http://reprap.org/http://replicat.org/http://www.openscad.org/http://www.makergear.com/http://makerbot.com/http://hydraraptor.blogspot.com/http://en.wikipedia.org/wiki/3D_printinghttp://en.wikipedia.org/wiki/Additive_manufacturing


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o,yright ish t)""

o$e Ceb i$ages ,robably co,yrighted= b)tshoCn 9 attrib)ted here )nder H"air )se

^Chate1er that is_

The rest is $y oCn Cork

`

This Cork is licensed )nder thereati1e o$$ons ttrib)tion-Nonco$$ercial-hare like 3#/ !nited tates (icense#

To 1ieC a co,y o" this license= 1isithtt,5BBcreati1eco$$ons#orgBlicensesBby-nc-saB3#/B)sB

or send a letter to

reati1e o$$ons= 43 &oCard treet= th ;looran ;rancisco= ali"ornia= F40/= !#

Ed Nisley


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Ed Nisley

ay HNI-lee= altho)gh Cere the hal"-essed branch o" the tree

Engineer >e* PE@= &ardCare &acker= Progra$$er= )thor

The E$bedded Ps I 0F-0FF@ - Nasty= gr)bby hardCare bashingbo1e the +ro)nd Plane >.//0 ###@ - nalog and ; st)""

Dr# DobbRs \o)rnal CCC#ddG#co$ E$bedded ,ace >.//0-.//@ - ll things e$bedded NisleyRs Notebook >.//-.//@ - &ardCare 9 so"tCare collisions

Digital Machinist CCC#ho$esho,$achinist#net long the +-ode Aay >.// ###@ - +-ode= $ath= 3D ,rinting
http://www.circuitcellar.com/http://www.circuitcellar.com/http://www.ddj.com/http://www.homeshopmachinist.net/http://www.homeshopmachinist.net/http://www.ddj.com/http://www.circuitcellar.com/


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3d Printing for Mhvlug

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