Compact Control BuilderAC 800M

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Contents

! Product Overview! Compact Control Builder AC 800M

! S800L I/O system

! S 800 I/O system

Compact Control Builder AC 800M

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AC 800M Family

S800 I/O FamilyS800L I/O Family

Control & I/O to meet all Automation needs

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Optional up to 12

Communication modules

AC 800M Architecture

Redundant Ethernet 2 RS-232 channels

CPU S800L I/O

Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M! Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus

! Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus

Compact Flash slot

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AC 800M with Compact Control Builder

Compact Control Builder! AC 800M HW configuration! Compact Control Builder AC 800M

! (800xA Control Builder for DCS)

! Features and Functions usingCompact Control Builder

Compact Control Builder AC 800M

Hardware

Functional Areas

Options

Core SystemOperations

Production ManagementInformation Management

Control and I/OEngineering

Asset OptimizationDevice Management

SafetyApplications

800xA Control Builder

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Compact Control Builder AC 800M

Compact Control Builder! Moving applications & libraries between Compact Control Builder AC 800M and Control Builder in System 800xA

! Support of NLS Language Packages

Hardware

Functional Areas

Options

Core SystemOperations

Production ManagementInformation Management

Control and I/OEngineering

Asset OptimizationDevice Management

SafetyApplications

800xA Control Builder

Compact Control Builder AC 800M

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The AC 800M family has scalable performance

PM856

8MB24 MHz

Choice of speed, memory and availability

PM851

8MB24 MHz

RedundantPM861 PM861

16MB48 MHz

PM860

8MB48 MHz

32MB96 MHz

RedundantPM864 PM864

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Max 12 S800 modules per I/O Cluster

< 1000m

Up to 48 Controllers on Control Network

Max 12 Communication modules on CEX bus

Flexible and scalable in size and performance

Control Network (Ethernet TCP/IP, 10Mbps)

Max 12 S800 modules on Electrical Modulebus

Max 24 S800 modules per remote I/O station

Remote S800 I/O via PROFIBUS DP/V1

Max 7 S800 I/O Clusters

OpticalModuleBus

I/O Cluster

Note: See AC 800M Controller Hardware User Manual for details about supported combinations

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Max 12 S800 modules per I/O cluster

Redundant PROFIBUS master interface

Full redundancy – “To reach highest availability”

No S800 modules on electrical Modulebus !!

Control Network (Ethernet TCP/IP, 10Mbps)

Redundant CPUs with optionally redundant CEX buses

(max 12 communication modules totally)

Optionally max 6 pairs of redundant S800 modules

on base cluster.

Remote S800 I/O via PROFIBUS DP/V1

(optionally line redundant)

Optionally redundant S800 modules

(max 6 pairs per I/O cluster)

Max 24 S800 modules per remote I/O station

Max 12 S800 modules per I/O cluster

Max 12 S800 modules per I/O cluster

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AC 800M Open Architecture

AC 800M options for communication includes;

• Networks: Control Network, MB300, SattBus on TCP/IP• Field buses: PROFIBUS DP• Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined• Process device/instrument: INSUM switchgear, ABB Drives• I/O systems: S100, S200, S800, S900

RS2

32C

I853

PRO

FIBU

S D

PC

I854

MB3

00C

I855

S100

I/O

CI8

56

INSU

MC

I857

Driv

eBus

CI8

58

Con

trol

Net

wor

kR

S232

PM8x

x

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! Self-diagnostics

! Hot swap maintenance

! On-line changes of application program and configuration

! Compact Flashmemory for storage of application and data

! Search & Navigation

Comprehensive maintenance features reduce down-time

Cost Effective Maintenance

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Compact Control Builder AC800M

! Compact Control Builder! Control solutions ! Reusable Control Libraries

! Promotes re-use of code by means of user-defined libraries of data- and function-block types

! Comprehensive libraries of ready-for-use functions

! Multitasking, multi-controller and multi-user application development

! Supports all five IEC 61131-3 programming languages

! Powerful simulation and on-line facilities for testing and troubleshooting

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Choose the language that fits your needs

Standard IEC 61131-3! Easy to learn! Different languages have

different advantages! Use the language best

suited for the situation! Runs seamlessly in a

Common Language Runtimein the Controller

! All included, no options

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Function Block TypeInstances

Re-use instead of re-inventing

Function Block Type

Motor 1

Motor 2

Motor 3

Motor 4

MotorControl

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! Import of code from CCB to 800xA! Control builder menus in Chinese! PID loop template library

! Pre-configured PID loops ready to use, based on Control Modules! Including alarm and trending! Templates that can be used as a base for other regulatory use cases as well

! New Alarm & Event function blocks supporting external time! Improved GSD Import

! Integrated in 800xA ! Partial import and post-import modifications of device definitions supported! Support for GSD 5.0

! Supports of different versions of Hardware Definitions in one controller! Based on a new Hardware Library function! Different versions of the same Communication Interface Module! Different versions of the same Field Device

Control improvements, version 5.0

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! Improved task handling in the controller and Control Builder ! Compiler warning for colliding task settings! System alarm when close to task latency in AC 800M HI! Improved information on Offset (used, actual, limit)! Latency alarm limit! First scan execution time

! Dynamic download of protocol handlers

! Rechargeable battery for AC 800M (SB822)

! New Satt I/O interface (CI865). ! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O

! Enhancement of the Comli protocol:! Addressing extra registers (message type < and =)! Clock synchronization of slaves (message type J)

! Support for Hot Swap on CI853 (Serial communication interface)

Control improvements , version 5.0 cont.

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! New Satt I/O interface (CI865). ! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O

! Support for Hot Swap on CI853 (Serial communication interface)! New Termination Units for cluster modem TB840! Headroom support for all analog outputs with AC 800M! Quoting and Ordering process for coating and G3 compliance of

any hardware module! Mounting Assembly for mounting of horizontally oriented modules

on a vertical DIN-rail! Support for additional RTD sensor types via AI830A! Additional label in the product package! S900 I/O certified for underground mining

I/O improvements, version 5.0

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! Scalable, cost-effective design

! Fault tolerance for maximum plant availability

! Open architecture reduces lifecycle costs

! Wide-ranging control functionality to meet all needs

! Easy and Efficientengineering

AC 800M Summary of Benefits

Results in higher return on assets" Improving overall production control

" Maximizing process availability

" Minimizing maintenance

S800L I/O

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Features

LED Status indication

Detachable terminals2/3-wire connection

Detachablefield power supply

Securely fastenedwith additional screws

One PCB onlyfor robustness

Strong two pieces mechanicswith metal plate and plastic cover

Patented DIN-rail lockfor simple handling

Optional terminal list for field power distribution

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! Mix and match the I/O modules! Including the IS interface modules at the

rightmost positions! Spare MTUs can be installed for future

expansion! S800L and S800

! Internal electrical module-bus via cable! Mixed horizontal and vertical mounting

! Optical module-bus expansion (clusters) within the I/O station! Optical Extension up to 1000 m

Build your I/O station freely