300-000206_00005_03_Data sheet_HX Gas_ASE_S-MWPS.pdf

DATA SHEET Kundenlogo

1 Revision Modification Date Name Controlled

-

4 02 General revision 09.10.2013 Rekic Zeilinger -

3 01 Ambient temperatures corrected 19.08.2013 Rekic Zeilinger

Approved

2 00 First Issue 13.08.2013 Lopez Zeilinger -

20

21

22

23

24

25

14

15

16

17

18

19

-

6

7

8

9

10

11

12

13

5 03 changed design code to EN 13445 14.01.2014 Rekic Zeilinger

36

37 Supplier:

Heat wrmetechnische Anlagen Ges.m.b.H.

Order No.

32 Project:Fuel Gas Treatment Ashdod

33

34 Client:

M+W Group Protective note DIN3435

26

27

28

29

30

31

Heat wrmetechnische Anlagen Ges.m.b.H.

Schnbrunner Strae 179,

A-1120 Wien

Siegfried-Marcus-Strae 9,

A-2362 Biedermannsdorf

Tel.: +43 2236 73130

Fax.: +43 2236 73130-300

[email protected]

www.heat.at

A300.000206.00

38 Document No. 300-000206-0005

39

40

Ersteller: S. Rekic Revision 03 1 / 5


41 General Data

44 Appellation Heat Exchanger Natural Gas/Water Units 2x

10EKC21AC001

10EKC22AC001

45 Site Ashdod Orientation

42 Engineering Manager Heat TAG-No

43 Type/Dimension WAT 200 LW1500 DN100/DN50

0,0939g

51 Barometer mbar 1012 Wind Load (SI 414) kg/m 110

50 Elevation m 25 Seismic zone PGA

46Status Data sheet

47

48Location

49

54 Remarks

55 Design

-

53 Average relative humidity % 76 Max. snow load kN/m -

52 Ambient Temp. Min / Max C +3,6 / +41,1 Max. wind speed m/s

59 Heating surface m 4,6

60 Bundle lenght mm 1500 No. of Tubes #

56Type

57

58 Heat duty kW 176

64 Design temperature C -10 / +120 C -10 / +65

Natural Gas

63 Design pressure bar(g) 80 80

61

61 Shell-Side Tube-Side

62 Medium Water / 25% Glycol

67 Corrosion allowance mm 2 mm 0

66 Tube side passes # 1 # 1

65 Max. pressure drop bar 0,0355 bar 0,092

71 Baffle type No.: 9

69 Tube bundle

70 WT Tube Type Inside: Outside:

68 Fouling mK/W - mK/W -

76 Heat treatment Remarks:

74 Joint efficiency

75 Safety factor

72 Stream

73 Bypass

79 Medium SS /TS Water Water

78 bar(g) SS /TS SS: 119 TS: 115

77 Pressure test

82 Medium SS /TS Air or N2

81 bar(g) SS /TS 88

80 Leak test

87 Remarks

83

Design code

Fluidgroup:

84 Category:

85 Module:

86

Proposal

As built

Purchase order Approval =>Workshop

_____________ _______________

indoor

outdoor

heated

under roof

anchor bolts by client

foundations by client

__________

__________

vertical horizontal

Segment Circular ring

reverse flow co-current flow ______

Yes No

1 0.85

2 1.5 ____

1.25 x PS x (K 20 C / K t C) 1.3 x PS ... x PS

PED 97/23/EG

AD 2000

G

1 (dangerous)

ASME Sect.VIII Div.1 A

EN 13445

2 (other)

H1

B+F H E1

IV III II I

Art.3 Abs.3 ____

drawable fixed removable heads

AEU BFU BEM BEU AFU AKU ______

Yes No

WAT-SW WAT-LW WAT-EX WAT-SH

Finned tubes Finned tubes

___ x PS 1.1 x PS

______

1,43 x PS

plain tube plain tube



88

Surface treatment

OUTSIDE: Pretreatment

89

95 INSIDE: Pretreatment

96 # Coats:

93 RAL Top Coat:

94 Total coat thickness [m]:

92

# Coats: 80 m

90

91

101Insulation

Composition on site: Mineral wool + cladding

102 Thick. [mm]: 50 mm

99 RAL Top Coat:

100 Total coat thickness [m]:

97

98

107 Remarks

108 Main dimensions [mm]

105 Pressure test kg

106 Bundle kg

103 Weight Transport kg 270

104 Operation kg

111 Tube side outside diameter 219,1 mm Total height -

112 Tube side wallthickness 10,0 mm Total widht -

109 Shell side outside diameter 219,1 mm Tube side inlet level -

110 Shell side wallthickness 10,0 mm Tube side outlet level -

115 Tubes wallthickness 2,0 mm

116 Main materials

113 Shell side inlet level - Total lenght

114 Shell side outlet level - Tubes outside diameter 16,0 mm

119 Shell side head - Baffle plate gasket -

120 Tube side head P265GH Stud bolts -

117 Shell side shell P235GH-TC1 Inside tubes P235GH-TC1

118 Tube side shell P235GH-TC1 Outside tubes -

123 Baffle plates S235JR Anchor bolts -

124 Welding attachments P265GH Name plate 1.4404

121 Tube sheet P235GH-TC1 Nuts -

122 LWN / Forgings P250GH Skirt -

131

132

133

128

129

130

125 Remarks

126

127

No Yes Sa 2 1/2 _________

1

2

3

4

No Yes Sa 2 1/2 _____

1

2

3

No Yes



TS

137 Medium water gas

TS SS TS SS TS SS

134 Operating data

135 1. Op. Point 2. Op. Point 3. Op. Point 4. Op. Point

136 SS

139 Inlet temperatur C 90,00 15,00

138 Mass flow kg/h 7.936 9.400

141 Pressure test bar(a) 119,00 115,00

140 Outlet temperatur C 70,00 42,07

143 Spec.heat. capacity J / kg * K 3997 2493

142 Heat duty kW -176,2 176,2

145 Density kg / m 970 38

144 Thermal conductivity W / m * K 0,555 0,036

147 Pressure drop mbar 35 92

146 Velocity m / s 0,2921 8,315

150 Remarks

151 Chemical Media

152

Components

Mol. %

Met

han

e

Eth

ane

Pro

pan

e

149

148

153

154

155

156

157 Gas 1

Oxy

gen

Nit

roge

n

TOTA

L

No

rm-d

en

sity

kg/

m

kWh

/ m

n

i-B

uta

ne

n-B

uta

ne

i-P

enta

ne

n-P

enta

ne

C6

+

Car

bo

n d

ioxi

de

160 Remarks

159 Gas 3

158 Gas 2

167 Reference documents

168 Fab.Nr. / TAG Nr. 10EKC21AC001 10EKC22AC001

164

165

166

161 Equipment

162

163

171 Bill of materials

172 ITP 300-000206-00025 300-000206-00026

169 Outline drawing H-011057 H-011057

170 Manufacturing drawing

175

176

173 Nameplate drawing

174 QIP

177

178

pushing screw sliding plate saddles earth plate

name plate holder lifting lugs lifting clamps Insulation-holder

water SAV Safety relief valve Lekage monitoring _________________

_________________ ________________ _________________ _________________

_________________ ________________ _________________ _________________



179 Skizze

180

181

182

183

184

185

186

199

200

201 Nozzle list

202 No.: Designation Norm DN Class

193

194

195

196

197

198

187

188

189

190

191

192

RF

205 N3 Water inlet ANSI B16.5 2" 600 RF

204 N2 Natural gas outlet ANSI B16.5 4" 600

Facing Remarks

203 N1 Natural gas inlet ANSI B16.5 4" 600 RF

-

209 N7 Natural gas drain NPT 1/2" PN80 -

208 N6 Water vent NPT EO 12 PN80

RF

207 N5 Water drain NPT EO 12 PN80 -

206 N4 Water outlet ANSI B16.5 2" 600

213

212

-

211

210 N8 Natural gas vent NPT 1/2" PN80

217

216

215

214

221

220

219

218

225

224

223

222


SCHNITT A-A ( 1 : 5 )

SCHNITT B-B ( 1 : 5 )

DETAIL Y ( 1 : 1 )

DETAIL Z ( 1 : 1 )

DETAIL X ( 1 : 1 )

DETAIL W ( 1 : 1 )

DETAIL V ( 1 : 1 )

A

A

B B

Y

Z

X

W

V

oder Vorf?hrung darf nur mit ausdr?cklicher Zustimmung des Eigent?mers erfolgen

Besteller:Purchaser:

Bauwerk:Strukture:

Benennung:Title:

Konstr./Designed by: Gepr?ft/Checked by: Datum/Date:

Stk / Pc: Ma?stab:Scale:Gewicht:Weight:

Artikel Nr:Part No:

Zeichnung-Nr.: Drawing-No.:

Projekt-Nr.:Project-No.:

W?rmetechnische Anlagen Ges.m.b.H.A-2362 Biedermannsdorf

Siegfried Marcus Strasse 9Tel.:02236/73 130; Fax: DW300

20.08.2013

General tolerances for mechanical working in accordance to EN 22768, Part1 and 2, "m" and "K"Allgemeintoleranzen f?r mechanische Bearbeitung nach EN 22768, Teil 1 und 2, "m" und "K"

Welds according to EN ISO 5817, quality group level "B"Schwei?nahtg?te nach EN ISO 5817, Bewertungsgruppe "B"

Allgemeintoleranzen f?r Schwei?konstruktionen nach EN ISO 13920 "B" und "F"

Zeichnung urheberrechtlich gesch?tzt. Diese Unterlage ist Eigentum der HEAT Ges.m.b.H. Jede Vervielf?ltigung, Verbreitung, Ver?ffentlichung

exhibited without the express consent of the owner.Drawing subject to copyright. This document is property of HEAT Ges.m.b.H. it may not be used, reproduced, published or

A300.000206.00

M+W Group

Ashdod

WAT200 LW1500 DN100/50 PN80/80Erdgasvorw?rmer 1:522058252

Rekic (SRE) Kramreiter (FKR)

General tolerances for welded construction in accordance to EN ISO 13920 "B" and "F"

Dokument-Nr.:Document-No.:

Rev:

002H-011057Bl.1 von1

SRE FKR First Issue

ART DER ?NDERUNG/KIND OF REVISION

0 08/13

GEPR?FT/CHECKEDGE?NDERT/CHANGEDDATUM/DATEREV

253,5 kg

F:\A

uftr?

ge H

EAT\

2013

\300

\A30

0.00

0206

.00_

M +

W G

roup

Fue

l Gas

Tre

atm

ent A

shdo

d\Ze

ichn

unge

n - S

TKL\

2D Z

eich

nung

en\G

VW

_WAT

200_

LW15

00\H

-011

057_

002

GV

W A

shdo

d.id

w

ORIGINAL GR?SSE

A0

30?N6

0?

90?N2,N5

180?

270?N4,N3,

N1

135?NP

ASHDOD

* von Muffe abmessen measure fitting

110?EP *

*

* Erdungslasche (EP) beim 2. W?rmetauscher auf 70? earthing plate at the 2nd heat exchanger on 70?

t=3

Pos.141x manufactured

(1:1)

Pos. 19(1:1)

Seriennummer serialnumber *1)

Tagnummer tagnumber *2)

H310-00901H310-00902

10EKC21AC001

10EKC22AC001

Room 1

Room 2

Room 1

1

1

1

1

2

2

x

x

x

x

x

x

x

x

x

x

x x

Stutzentabelle / NozzlelistBez.No. DN PN

NormStandard

Dichtfl.Facing

BennenungDesignation

BemerkungenRemarks

Korrosionszuschlag / Corrosion allowance

BERECHNUNG, AUSLEGUNG, FERTIGUNG u. PR?FUNGcalculation, interpretation, manufacturing and test

EU - Richtlinie / EU - Directive

Verwendung nach DG?W-Vaccording to DG?W-V

Schwei?nahtfaktor / Weld seam factor

Abnahme / Inspection

Abnahme nach Modul / Inspection according to modulusKategorie nach PED 97/23/EG / Category acc. to PED 97/23/EG

Fluidgruppe gem. PED im Raum ... / Fluidgroup acc. to PED room ...

122 (*)

gas

G

Technische Daten / Technical data

1

water

NOBO/HEAT

RAUM 1

IV

PED 97/23/EC

-

EN 13445

RAUM 2

Korrosionszuschlag Rohre / Corrosion allowance tubes - -

Vorbereitung des Korrosionsschutzes gem?? EN ISO 8501, alle TeilePreparation of corrosion protection according to EN ISO 8501, all parts

Feuerverzinken nach EN ISO 1461 und nach den "Richtlinie zum St?ckverzinken vonStahlbauteilen" des ?. StahlbauverbandesHot - dip - galvanization according to EN ISO 1461 and the "Guidelines for galvanization of steel components" of the ?. Stahlbauverband

Oberfl?chenbehandlung laut KundenspezifikationTreatment of surface according to customers specification

Schwei?ungen an nichtrostende St?hle sind durch Beizen zu passivierenWelding of stainless steel have to be passivated by pickling

Ausf?hrung des Korrosionsschutzes gem?? EN ISO 12944, alle TeileExecution of corrosion protection according to EN ISO 12944, all parts

Alle Entl?ftungsbohrungen bei Sattelblechen mit Sillikon verschlie?enAll bleeder holes at ridges plates have to be sealed with silicone

Alle Schwei?n?hte sind rundum zu schwei?en / Unterbrochene Schwei?n. nicht gestattetAll welds have to be welded all around / Intermittend welds are not permitted

Alle Kanten mit (1x45?) brechenAll edges chamfered 1x45?

Durchf?hrung der zerst?runsfreien Schwei?nahtpr?fungen in Anlehnung an EN 12062Performance of non-destructive weld tests in accordance to EN 12062

G?te der Brennschnitte gem?? EN ISO 9013, 2-2-2 / Brennschnittkanten ?berschleifenQuality of thermal cuts according to EN ISO 9013, 2-2-2 / All thermal-cut edges have to be grinded

Symbolische Darstellung der Schwei?n?hte nach EN 22553Symbolic representation of welds according to EN 22553

Schwei?nahtvorbereitung gem?? EN ISO 9692, Teil 1 - 3Weld preparation according to EN ISO 9692, part 1 - 3

Alle nicht bema?ten Kehln?hte sind mit mindesten a=4mm auszuf?hrenAll non-dimensioned fillet welds shall be at least a=4mm

Allgemeine Angabe / General informations

X

X

X

X

X

X

X

X

X

X

X

PR?

FSAT

USST

ATUS

OF

TEST

ING

PR?

FN?

HTE(

100%

)Se

ams t

o be

teste

d (1

00%

)

DATUM / DATE UNTERSCHRIFT/SIGNED

K = KUNDECUSTOMER

H

PR?

FBER

ICH

TTE

ST

CE

RTI

FIC

ATE

25.9.2013

K

Ableidinger

DU

RC

HF?

HR

UN

GD

UR

CH

PER

FOR

ME

D B

Y

ABEMERKUNG

REMARK

H = HERSTELLERMANUFACTURER

A = ABNEHMERINSP:AUTHORITY

ZU PR?FENTO BE TESTED

UM

FAN

G%

EX

TEN

D%

Ersteller/ Prepared

PR?

FVER

FAH

REN

TES

T M

ETH

OD

PR?FPLANTESTING PLAN

Rekic

N1 4" 600lbs ANSI B16.5 RF Natural gas inlet N2 4" 600lbs ANSI B16.5 RF Natural gas outlet N3 2" 600lbs ANSI B16.5 RF Water inlet N4 2" 600lbs ANSI B16.5 RF Water outlet N5 EO 12 PN 80 NPT - Water drain N6 EO 12 PN 80 NPT - Water gas vent N7 1/2" PN 80 NPT - Natural gas drain N8 1/2" PN 80 NPT - Natural gas vent

HERSTELLER / MANUFACTURER

BEH?LTER BEZEICHNUNG / EQUIPMENT SERVICE

TYP / TYPE

SERIEN-, TAGNUMMER / SERIAL-, TAGNUMBER

BAUJAHR - W?RMETAUSCHERFL?CHE /

YEAR BUILT - EXCHANGE SURFACE

BERECHNUNGSDRUCK / DESIGN PRESSURE

PR?FDRUCK / PRESSURE TEST

ZUL. BETRIEBSTEMPERATUR / OPERATING TEMP.

SICHERHEITSBEIWERT / SAFETY FACTOR

DATUM DER DRUCKPR?FUNG / DATE OF TEST

KORROSIONSZUSCHLAG / CORR. ALLOWANCE

W?RMEBEHANDLUNG / HEAT TREATMENT

VOLUMEN / CAPACITY

MEDIUM / FLUID

GESAMTLEERGEWICHT / TOTAL EMPTY WEIGHT

HEAT W?rmetechnische Anlagen Ges.m.b.H

A-2362 Biedermannsdorf, Siegfried-Marcus-Stra?e 9

Natural Gas Preheater

WAT200 LW1500 DN100/50 PN80/80

*1) *2)

2013 4.599m?

RAUM 1 / ROOM1 RAUM 2 / ROOM 2

80 bar 80 bar

115 bar 119 bar

-10?C/+65?C

-10?C/+120?C

1.5 1.5

2 mm 2 mm

No No

24,3 l 30,8 l

Gas Water

~254 kg

REGELWERKE /CODES

EN 13445

PED 93/27/EC

1008

170

120

15

45?20

3

Typenschildtr?gernameplateholder

(1:2)

8

162

0

330

575

1885

2120

110180?350?

100

219,1? x10

0

220

445475

19752005

2404,8~

30?

0

149

299

449

599

749

899

1049

1199

1349

1500

314

7

N1

N2

118

4x ?22 Bohrungen holes

160,5( )

160,5( )

219,1? x10

219,1? x10

219,1? x10

110

160

1500 100

12?

x2

10

21-23N7

N8

32

5

2 3

9

4

4

8

15

13

12

13

402

33,7?

280

X

9

61 Rohre tubes

R3

?12

8x14

R2

RN6

RN5

RN4

RN2

RN1

33,7?

BEZ

EIC

HN

UN

GD

ES

IGN

ATIO

N

WE

RK

STO

FFB

ASE

MA

TER

IAL

VER

FAH

RE

NP

RO

CE

SS

G?

TE-K

LASS

EC

LAS

S O

F Q

UA

LITY

ISO

581

7

SCHWEISS- und GL?HPLANWELDING AND HEATTREATMENT PLAN

25.9.2013 Ableidinger

UNTERSCHRIFT/SIGNEDDATUM / DATE

GEPR?FT:CHECKED:

ZUS

ATZW

ERKS

TOFF

FILL

ER

MA

TER

IAL

*od

er n

ach

WPQ

R d

es H

erst

elle

rsor

as

WPQ

R o

f man

ufac

ture

r

VO

RW?

RM

UN

G ?

CP

RE

HE

ATI

NG

?C

GL?

HE

INR

ICH

TUN

G

HE

ATI

NG

EQ

UIP

ME

NT

T1-T2?C

Z0min.

T0?C

V?C/h

Z0

T2

T1

T0v v

NP1

a3 N5, N6

N7N8

45?

NP

180

50

14

?219,1x10

N1, N2

RN1, RN2, RN3,RN4, RN5, RN6

5x45?

25

40

30

?12

a3

Stutzen + Flansch nozzel + flange

P235; A105 WIG MAG*ISO-21952-A

W MoSi (DMO-IG)

"B"

Blech Fu?konstr. sheet on skirt S235JR WIG MAG*ISO-21952-A

W MoSi (DMO-IG)

"B"

Blech am Mantel sheet on tubeshell

S235JR WIG MAG*ISO-21952-A

W MoSi (DMO-IG)

"B"

Rohrplatte + Rohre tubesheet + tubes

P265; 1.4571 WIG *ISO-14343-A:

W 18 8 Mn (A7 CN-IG)

Rohrplatte + Rohre tubesheet + tubes

P235; P265; WIG MAG*ISO-21952-A

W MoSi (DMO-IG)

"B"

Mantel + Rohrplatte tubeshell + tubesheet

P265; P235 WIG MAG*ISO-21952-A

W MoSi (DMO-IG)

"B"

Mantel + Stutzen tubeshell + nozzel


W MoSi (DMO-IG)

"B"

Boden + Stutzen bottom + nozzel


W MoSi (DMO-IG)

"B"

Mantel / Boden tubeshell / bottom


W MoSi (DMO-IG)

100 "B"

225

225

3015

0030

1564

bun

dle-

tube

s

20

19

2

5

3

1

5

8 4

16

23-25

107,4( )

11

270 270

16? x2

302

?219,1x10

R2

*

1

R2

*

1

17 18

l=375mm

N5

N6

?300

LK

?219,1

1

1

polie

rt / p

olis

hed

50

Isolierunginsulation

R2

?74

x12

6

N3, N4

15

45?

N3

6

6

10min.

10

ZN2

a5a5 ZN1

N4

100

10

10

110

115

1310

245

2626

8484

?8 x 1354mm

Pos. 27 an allen Umlenkblechen geheftet.pos. 27 tacked on the plates.

9

FKR add plates holder Pos.27SRE12/13127

27

section

section

(*) gilt nicht f?r Rohrb?ndel not apply to bundles

PWE changed codesSRE01/142

119 bar kaltes Wasser cold water

3.2 Nach Fertigung

after finishing30'WD Pressure

testBeh?lter Raum 2 Vessel

room 2115 bar kaltes Wasser

cold water 3.2

Nach Fertigung after finishing30'

WD Pressure test

Beh?lter Raum 1 Vessel room 1

3.1NP1Nach Fertigung

after finishing100MTBlech auf Beh?lter Raum 2 sheet on vessel room 2

3.1ZN1, ZN2Nach Fertigung

after finishing100MTZarge skirt

3.1N1, N2, N3, N4, N7, N8Nach Fertigung

after finishing100MTStutzen Anschlussn?hte

Stub weld

3.1RN1, RN2, RN3, RN4, RN5,

RN6Nach Fertigung

after finishing100RTBeh?lter Rundn?hte Vessel circular weld

3.1N5, N6Nach Fertigung

after finishing100PTStutzen Anschlussn?hte

Stub weld

3.1alle allNach Fertigung

after finishing100MTRohreinschwei?ungen

tube welds

EN-1435 test category B 3.1alle alllaufend continuous100VTAlle Schwei?n?hte All

seams

300-000206_00005_03_Data sheet_HX Gas_ASEH-011057_002 GVW Ashdod

300-000206_00005_03_Data sheet_HX Gas_ASE_S-MWPS.pdf

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