Week

Mac-Julai 2013

FACULTY OF MECHANICAL ENGINEERING,UNIVERSITI TECHNOLOGI MARA (UITM)COURSE INFORMATION

COURSE NAME/CODE: Manufacturing Processes Lab (MEM564)Laboratory NameLecturer NameContact No

CoordinatorMohamad Firhan Morni016-9029082

Metrology

Ziyadi Zamri012-6939877

Metal CastingMohd. Ridhwan Mohammed Redza019-3931403

Welding and Thermal CuttingMohd Ghazali Sikin012-6408782

Sulaiman Mohamad019-2719150

Non-Traditional Machining (NTM)Radzuan A. Rahman019-3828645

Mohd Tolha Subhi019-3757406

Advance ManufacturingMohamad Firhan Morni016-9029082

COURSE OUTCOMESUpon completion of this course, students should be able to:

CO1Recognize relevant machineries, processes, instruments and tools used in manufacturing industry. [PO1, LO1]{C2}.

CO2Conduct practical and assessments related to the manufacturing processes and technology using specific tools and machineries. [PO2, LO2]{P4}; [PO3, LO3, SS1]{C4}.

CO3Working in a group to perform each task correctly through established procedures [PO2, LO2]{P4}; [PO8, LO5, SS3]{P3,A3}.

CO4Prepare technical reports in a professional manner. [PO7, LO4, SS2]{P4}.

COURSE DESCRIPTIONThe course provides students with hands-on experience on the operation, evaluation and overcoming problems related to basic manufacturing practices such as in metal casting, welding and thermal cutting, non-traditional machining and the use of metrological instruments in this field. Demonstration and practical on certain manufacturing practices will be carried out.

SYLLABUS CONTENT

1.0 Metrology (6 hours)

1.1 Introduction and demonstration on safety and measuring equipment in Metrology Laboratory1.2 Geometric measurement such as straightness, flatness, roundness and measurement of surface roughness, coordinate measuring machine and profile measurement2.0 Metal Casting (6 hours)

2.1 Introduction and demonstration on safety and equipment in Foundry Laboratory 2.2 Foundry practice such as melting, pouring, cleaning and finishing, 2.3 Sand molding quality control using methods such as dry compression strength, permeability and moisture content 3.0 Welding and Thermal Cutting (6 hours)

3.1 Introduction and demonstration on safety and equipment in Welding Laboratory3.2 Welding processes using techniques such as Gas Metal Arc Welding (GMAW), Gas Tungsten Arc Welding (GTAW), Submerged Arc Welding (SAW), Spot Welding andGas Cutting and Plasma Arc Cutting4.0 Non-Traditional Machining (NTM) (6 hours)

4.1Introduction and demonstration on safety and NTM equipment, tools, Jigs and Fixtures 4.2Machining processes such as Electro-Discharge Machining (EDM), Electro- Chemical Machining (ECM), Computer Numerical Control Machining (CNC Machine) and Wire Cut (EDM)

5.0 Advance Manufacturing (4 hours)

5.1 Introduction and demonstration on safety and equipment in Advance Manufacturing Laboratory

5.2 Advance Manufacturing processes such as injection moulding, Digital X-Ray, Rapid Prototype Machine, Robotic Welding and Friction WeldingTEACHING METHODOLOGYLaboratory

Laboratory demonstrations and practical related to the course contents.

Peer Assessment

Students comment on and judge their colleagues work,

Supervisor Assessment Supervisor comment on and judge their students work,

ASSESSMENTSItemsMarksCO Assessment

Laboratory Report50%CO1, CO4

Peer Assessment10%CO3

Supervisor Assessment40%CO2

Final Examination0%

GRADING SCALE4.00A+90 1002.33C+55 59

4.00A80 892.00C50 54

3.67A-75 791.67C-47 49

3.33B+70 741.33D+44 46

3.00B65 691.00D40 43

2.67B-60 640.67E30 39

0.00F0 29

RECOMMENDED TEXTBOOKNone

REFERENCES Mikell P Groover, Principles of Modern Manufacturing, SI Version, 4th Edition, John Wiley & Son, Inc, 2011 Serope Kalpakjian, Manufacturing Engineering and Technology, 10th Edition, Illinois Institute of Technology, Prentice Hall, 2010 P N Rao, Manufacturing Technology, Metal Cutting and Machine Toosl, Universiti Teknology Mara, Malaysia, Tata Mc Graw Hill, 2000.

John A. Schey, J.A., "Introduction To Manufacturing Processes", 5th Edition, McGraw-Hill, 2000.

IMPORTANCE MASSAGES: ZERO MARK will be given to those: Submitting the report after due date Absent from the Laboratory session. Plagiarize on Report (to use another person's idea or a part of their work and pretend that it is your own) FORM EM/OBE/CO-PO

CO-PO Matrix

COURSE CODEMEM564CENTRE OF STUDYMANUFACTURING

COURSE NAMEMANUFACTURING PROCESSES LABREVIEWED BYBULAN ABDULLAH

CREDIT HOURS1DATE3 JAN 2011

COURSE OUTCOMES PROGRAMME OUTCOMESinstructional METHODsAssessment Methods

PO1PO2PO3PO4PO5PO6PO7PO8PO9PO10PO11PO12

CO1Recognize relevant machineries, processes, instruments and tools used in manufacturing industry Briefing & Demonstration Report

CO2Conduct practical and assessments related to the manufacturing processes and technology using specific tools and machineries. Practical Supervisor Assessment

CO3Working in a group to perform each task correctly through established procedures. Practical Peer Assessment

CO4Prepare technical reports in a professional manner

Discussion Reports

PEO Description

Engineers who synthesize and apply the knowledge, understanding and industrial experiences to provide quality products and services to the related public and private organizations.Engineers who lead and engage in teams in problem solving tasks across disciplines through effective communicative abilities.Engineers who continue to advance their knowledge and abilities by utilizing ICT to explore business opportunities in the science, engineering and technology (SET) industries.Engineers who practice ethical and professional values in providing services to the recipients and providers of the science, engineering and technology (SET) industries

PO DescriptionPEO1PEO2PEO3PEO4

PO1Ability to acquire and apply knowledge of science and engineering fundamentals.(

PO2Ability to acquire in-depth technical competencies in a specific engineering discipline((

PO3Ability to undertake problem identification, formulation and solution.(

PO4Ability to utilize systems approach to design and evaluate operational performance.((

PO5Ability to undertake the principles of design for sustainable development.(

PO6Ability to understand professional and ethical responsibilities and commitment to them.(

PO7Ability to communicate effectively with engineers and the community at large.(

PO8Ability to function effectively as an individual and in a team.((

PO9Ability to undertake social, cultural, global and environmental responsibilities of a professional engineer.(

PO10Ability to recognize the need to undertake life-long learning, and possessing or acquiring the capacity to do so.(

PO11Ability to demonstrate managerial and entrepreneurial skills.(

PO12Ability to demonstrate leadership skills.(

PO-PEO Matrix

Bachelor Degree (EM220/EM221)

Faculty of Mechanical Engineering

Universiti Teknologi MARA

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STUDENT LEARNING TIME (SLT)

Course Code: MEM564

CO1 - Recognize relevant machineries, processes, instruments and tools used in manufacturing industry

CO2 - Conduct practical and assessments related to the manufacturing processes and technology using specific tools and machineries.

CO3 - Working in a group to perform each task correctly through established procedures.

CO4 - Prepare technical reports in a professional manner

NoModules / Topics /units of studyTraditional (Guided) in class learning activitiesAdditional (Guided / supervised) Teaching & Learning in and off class Activities (ATLA)(Managed) Independent Learning ActivitiesQuiz testsexam.

F2FTotalMQF Credit

LectureLab.TutorialATLA 1ProjectATLA 2TalkATLA 3ind trainATLA X(others)Assign-ments/Term paperNon F2F**Self-learning-LabNon F2F**Self-learning-LecNon F2F**Self-learning-TutNon F2F**Self-learning-tests/quizNon F2F**Self-learning-OtherNon F2F

*F2FF2FF2FF2FNonF2FF2FNonF2FF2FNonF2FF2FNonF2FSLTF2FNonF2F

1Metrology2.01.50.54.04.00.00.1

2Metal Casting6.01.50.58.08.00.00.2

3Welding and Thermal Cutting2.01.50.54.04.00.00.1

4Non-Traditional Machining (NTM)4.01.50.56.06.00.00.2

5Advance Manufacturing4.01.50.56.06.00.00.2

6LAB REPORTS12.0

Total0.018.00.00.00.00.00.07.50.02.50.012.00.00.00.00.00.00.040.028.00.01.0

Student learning time (SLT) per wk0.01.30.00.00.00.00.00.50.00.20.00.90.00.00.00.00.00.02.92.00.0

Notes: 1. * F2F = Face-to-Face 2. ** self- learning will include learning from self-learning modules and any additional non F2F hours self-learning and preparation for lecture/ lab, / tutorial and test and evaluation

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