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Jishu-Hozen

Shigeru Tsujita

TQM TPM Consultant

1.InitialPhase Cleaning

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Individual workers

Protecting their own equipment

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Step-by step Implementation of Jishu-Hozen

1.Initial

Phase Cleaning

2.Countermeasures for Sources of Problems and difficult locations

3.Establishing Tentative Standards for Jishu-Hozen

4.Overall Inspection

5.Autonomous Inspection

6.Standardization

7.Autonomous Management

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Cleaning is Inspection

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TPM

Jishu-Hozen Step No.

Equipment name:Control No.:

Date of detection:

Detector:

Tags attached on defects uncovered

TPM

Jishu-Hozen Step No.

Equipment name:Control No.:

Date of detection:

Detector:

Description of defects

1 2 3 4 5

Description of defects

1 2 3 4 5

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Lubrication System

Water mixed

Some grease nipples disappeared No oil level gauge

Wiring System

-Unfixed

-Wiring in contact with one another

Motor,Pump

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Preparation

Tools(Spanner, screw driver, pliers, hex.-head wrench,

Tags(White, pink) flashlight camera

glasses mask glove Cap or helmet

Indicator for switch

ladder Grease gun oiler

White board Water or drink

Waste cloth Brush

Cleaning liquid Cleaning spray

spatula

Vac.cleaner

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Make group

Leader

Team for each parts

Person in charge of camera

Person in charge of tag

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Decide Area for 1st Step

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Safety Check

Start cleaning

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Cleaning

From upper place to lower place

Take out covers (Marking)

Dont wash by water for electric box

Dont put oil at V-belt

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Check bolt tightening

Lubrication

Tag

Remove tags

Record by amera

Make One point lesson

Tag map

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Operation trial

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Tag list

One point lesson

Kaizen(Improvement) sheet

meeting

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TCL

O P i t L

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One-Point Lesson

No.

Date of

Preparation

Prepared

by

Leader

Executed

Date

TeacherStudent

Section Admin

Actual

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C