3. iglidur - Igus · Important temperature limits of iglidur ... Lubrication free iglidur® bar...
Transcript of 3. iglidur - Igus · Important temperature limits of iglidur ... Lubrication free iglidur® bar...
563562 3D-CAD files, prices and delivery time www.igus.eu/barstock
Bar stock, Tribo-Tape, Tribo-Filament | Product overview
For free design
iglidur® A160 – highly media resistant, low cost material
iglidur® A180 – the general purpose solution for the medical and food industries (FDA compliant)
iglidur® A181 – the food grade material, compliant with FDA specifications and EC directive 10/2011
iglidur® A350 – the FDA-compliant high-temperature material
iglidur® A350 – as plate material
iglidur® F2 – used to prevent electro-static charges
iglidur® H1 – for special plain bearings and gliding elements under extreme conditions
iglidur® J – the general purpose solution with optimum wear resistance and outstanding efficiency
iglidur® J – as a tube for larger diameters
iglidur® J – as plate material
Page 367 Page 325 Page 333 Page 351 Page 351 Page 437 Page 291 Page 99 Page 573 Page 573
iglidur® J2 – versatile and cost-effective
iglidur® J3 – high service life, low coefficients of friction
iglidur® J4 – wear resistant and cost effective
iglidur® J200 – specially for aluminium shafts
iglidur® J260 – ideal for plastic shafts
iglidur® J350 – the high temperature material
iglidur® P210 – the material for high speeds at low loads
iglidur® R – low-cost material
iglidur® T220 – for the tobacco industry
iglidur® UW160 – for continuous use in liquid media
Page 477 Page 191 Page 1234 Page 237 Page 183 Page 199 Page 157 Page 223 Page 391 Page 383
iglidur® W300 – the material for high load requirements
iglidur® X – the media-resistant high-temperature material
Page 121 Page 133
Liners – iglidur® off the reel
Tribo-Tape made from iglidur® A160 for temperatures of up to +100 °C
Tribo-Tape made from iglidur® V400: highly wear resistant up to +200 °C
Page 581 Page 581
3D filament – for conventional 3D printers
Standard material: iglidur® I180-PF
Highest wear resistance: iglidur® I170-PF
Page 585 Page 585
Lifetime calculation, configuration and more www.igus.eu/barstock
Bar stock, Tribo-Tape, Tribo-Filament | Product overview
565564
iglidur® bar stock
Standard range from stock Fast and cost-effective iglidur® materials as round bars, tubes and plates Cut to required size without offcut removal Mechanical processing from a batch size of 1 Maintenance free and calculable
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0 20 40 60 80 100 120 140 –100 –50 0 +50 +100 +150 +200
iglidur® A160iglidur® A180iglidur® A181iglidur® A350iglidur® F2iglidur® H1iglidur® Jiglidur® J2iglidur® J200iglidur® J260iglidur® J3iglidur® J350iglidur® J4iglidur® P210iglidur® Riglidur® T220iglidur® UW160iglidur® W300iglidur® X
iglidur® A160 6 7
iglidur® A180 5 3
iglidur® A181 1 7
iglidur® A350 6 2
iglidur® F2 3 3
iglidur® H1 7 3
iglidur® J 5 3
iglidur® J2 7 3
iglidur® J200 6 7
iglidur® J260 6 3
iglidur® J3 7 3
iglidur® J350 2 7
iglidur® J4 5 2
iglidur® P210 6 7
iglidur® R 6 1
iglidur® T220 3 3
iglidur® UW160 3 2
iglidur® W300 7 7
iglidur® X 3 4
3D-CAD files, prices and delivery time www.igus.eu/barstock
iglidur® bar stock | Selection based on main properties
Shaft material key:1 = Cf53 | 2 = Cf53, hard chromed | 3 = Aluminium, hc | 4 = Automatic screw steel | 5 = HR carbon steel | 6 = 304 SS | 7 = High grade steel
Surface pressure [MPa] Temperature [°C] iglidur®
chapter
Page 367
Page 325
Page 333
Page 351
Page 437
Page 291
Page 99
Page 477
Page 237
Page 183
Page 191
Page 199
Page 1234
Page 157
Page 223
Page 391
Page 383
Page 121
Page 133
Maximum permissible surface pressure of iglidur® bearings at
+20 °C +80 °C
Important temperature limits of iglidur® materials Max. long term application temperature Minimum application temperature
Coefficient of friction [μ] Wear [µm/km] iglidur®
chapter0 0.1 0.2 0.3 0.4 0.5 0.6 Shaft 0 3 6 9 12 Shaft
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Page 325
Page 333
Page 351
Page 437
Page 291
Page 99
Page 477
Page 237
Page 183
Page 191
Page 199
Page 1234
Page 157
Page 223
Page 391
Page 383
Page 121
Page 133
Coefficients of friction of iglidur® materials rotating, p = 1 MPa, v = 0.3 m/s
Average of all the seven sliding combinations tested
Wear of best combination
Wear of iglidur® materials rotating, p = 1 MPa Average of all the seven sliding
combinations tested Wear of best combination
iglidur® in one pieceLubrication free iglidur® bar stock enable you to freely design all kinds of maintenance-free gliding elements and bearings. The broad range of iglidur® plain bearing materials enables you to optimally align the bearing material with the best friction and wear values on the counter partner. 19 iglidur® materials are currently available for selection as round bars. Further iglidur® plain bearing materials will also follow. In addition to round bars, materials are also available in the form of tubes and plates. In addition to the bar stock for independent processing, we will also glady produce plain bearings, gliding elements and glide pads in all forms. We can even provide urgent prototypes in a matter of days in line with a desired deadline. Our website www.igus.eu/stockbar not only enables you to quickly and easily select the right material using the material finder and conduct service life calculations, but also to request drawing parts. Further information about our online tool can be found at the end of our bar stock range.
Lifetime calculation, configuration and more www.igus.eu/barstock
iglidur® bar stock | AdvantagesFor free design
Service life calculation www.igus.eu/barstock-expert
Depending on material:–50 °C up to +90 °C (standard iglidur® J)–100 °C up to +250 °C (depending on material)
19 materials Round bars: Ø 10–100 mmPlate thickness: 2–40 mmTubes: up to 150 mm outer Ø
igus® constantly expands its range of available materials and dimensions. Check the current stock online www.igus.eu/stockbar
Available from stockDetailed information about delivery time online. Further materials and dimensions on request.
In addition to bar stocks, we will also gladly offer you mechanical processing in line with a drawing.
iglidur® round bars
Mechanical processing and cutting
iglidur® tubes
iglidur® plates
569568
Ø
iglidur® A160
30 SFRA160-3000
iglidur® A180
10 SFRA180-100020 SFRA180-200030 SFRA180-300040 SFRA180-400050 SFRA180-500060 SFRA180-600080 SFRA180-8000100 SFRA180-10000
iglidur® A181
30 SFRA181-3000
+120 °CA180, A181, J, J2, J3, J4,
J200, R+130 °C J260+180 °C F2, P210, T220, W300+200 °C A350, H1, J350+220 °C X111)
iglidur®- bar stockiglidur® bar stock | Product range
3D-CAD files, prices and delivery time www.igus.eu/barstock
iglidur® A160 Page 367 Highly media-resistant, low cost material
iglidur® A180 Page 325 General purpose for medical and food industry (FDA compliant)
iglidur® A181 Page 333 The food grade material, compliant with FDA specifications and EC Directive 10/2011 EC
General properties Unit iglidur® A160 iglidur® A180 iglidur® A181Density g/cm3 1.00 1.46 1.38Colour blue white blueMax. moisture absorption at +23 °C/50 % r.h. % weight 0.1 0.2 0.2Max. water absorption % weight 0.1 1.3 1.3Coefficient of sliding friction, dynamic against steel µ 0.09–0.19 0.05–0.23 0.10–0.21pv value, max. (dry) MPa · m/s 0.25 0.31 0.31Mechanical propertiesModulus of elasticity MPa 1,151 2,300 1,913Tensile strength at +20 °C MPa 19 88 48Compressive strength MPa 37 78 60Max. recommended surface pressure (+20 °C) MPa 15 28 31Shore-D hardness 60 76 76Physical and thermal propertiesMax. long term application temperature °C +90 +90 +90Max. short term application temperature °C +100 +110 +110Min. application temperature °C –50 –50 –50Thermal conductivity W/m · K 0.30 0.25 0.25Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 11 11 11Electrical propertiesSpecific volume resistance Ωcm > 1012 > 1012 > 1012
Surface resistance Ω > 1012 > 1011 > 1012
16) Length in mm from 100 to 1,000 graduated
Dimensions [mm]
Lengths16) Part No. for 1 m length
100 to 1,000
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
100 to 1,000
Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
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Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
iglidur®- bar stock iglidur® bar stock | Processing information
General information for achieving good results when processing iglidur® bar stock:
Use tools made from high-speed steels (HSS) and hard metal (HM)
Always ensure the tools are extremely sharp and in perfect condition
In view of the far greater thermal expansion com-pared to metals and the dimensional changes
caused by absorbed water, larger production tolerances are required for plastics than for metal parts
To reduce any retrospective warping as a result of machining stresses, if large material volumes are to be machined, interim tempering should be used before the refined finishing stage
Processing information for iglidur® bar stock
Tempering
Sawing Turning Milling Drilling
Tool materialHM with alternate teeth or trapezoidal flat teeth
HSS HSS HSS
Clearance angle 5–30° 2–10° 2–30° 3–16°Rake angle 0–15° 0–8° 0–15° 5–30°Tooth pitch 2–14 mm – – –Setting angle – 45–60° – –Tip angle – – – 90–130°Cutting speed max. 300 m/min. 100–500 m/min. 80–500 m/min. 20–200 m/min.Feed rate – 0.05–0.5 mm/rpm 0.02–0.3 mm/rpm
Table: General processing information
Tempering temperature iglidur® materials
111) In the case of iglidur® X, the 220 °C per cm of wall thickness must be maintained for 2 hours.
Lifetime calculation, configuration and more www.igus.eu/barstock
Interim tempering reduces inner tensions caused by the machining process and thus creates narrower tolerances. In the end, the optimum values depend on the volume of material ma chined, the machining parameters and the geo metric design of the end product, and have to be determined by tests.As the plastic has low thermal conductivity, the plastic bar stock has to be heated slowly. Where possible, the entire bar stock should be evenly heated. It is therefore important to achieve
the tempering temperatures indicated below over a period of 3–4 hours by slowly heating the part from room temperature. Depending on the thickness of the part, this tempering temperature should be maintained for 1 hour per cm of wall thickness.If the machined part cools too quickly, tension can once again be induced in it. This is avoided by using a slow cooling process with a maximum reduction of 20 °C per hour until room temperature is reached.
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Ø
iglidur® F2
30 SFRF2-3000
Ø
iglidur® H1
30 SFRH1-3000
Ø
iglidur® A350
20 SFRA350-200030 SFRA350-3000
Ø40 SFRA350-400050 SFRA350-500060 SFRA350-600080 SFRA350-8000
SFPA350-15-1000-610 SFPA350-15-500-610SFPA350-15-500-300SFPA350-20-1000-610 SFPA350-20-500-610SFPA350-20-500-300SFPA350-25-1000-610 SFPA350-25-500-610SFPA350-25-500-300
iglidur® bar stock | Product range iglidur®- bar stock
3D-CAD files, prices and delivery time www.igus.eu/barstock
General properties Unit iglidur® F2 iglidur® H1Density g/cm3 1.52 1.53Colour black creamMax. moisture absorption at +23 °C/50 % r.h. % weight 0.2 0.1Max. water absorption % weight 0.4 0.3Coefficient of sliding friction, dynamic against steel µ 0.16–0.22 0.06–0.20pv value, max. (dry) MPa · m/s 0.31 0.8Mechanical propertiesModulus of elasticity MPa 7,418 2,800Tensile strength at +20 °C MPa 93 55Compressive strength MPa 61 78Max. recommended surface pressure (+20 °C) MPa 47 80Shore-D hardness 72 77Physical and thermal propertiesMax. long term application temperature °C +120 +200Max. short term application temperature °C +165 +240Min. application temperature °C –40 –40Thermal conductivity W/m · K 0.61 0.24Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 5 6Electrical propertiesSpecific volume resistance Ωcm < 109 > 1012
Surface resistance Ω < 109 > 1011
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000
Lengths16) Part No. for 1 m length
100 to 1,000
Dimensions [mm]
iglidur® F2 Page 437 Used to prevent electro-static charges
iglidur® H1 Page 291 For special plain bearings and bearing elements under extreme conditions
Order key for plates
Type DimensionsB
ar s
tock
Pla
te
iglid
ur® m
ater
ial
Mat
eria
l thi
ckne
ss [m
m]
Leng
th [m
m]
Wid
th [m
m]
Order keyRound bars
Type Dimensions
Bar
sto
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Rou
nd
iglid
ur® m
ater
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Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
iglidur® bar stock | Product rangeiglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
General properties Unit iglidur® A350Density g/cm3 1.42Colour blueMax. moisture absorption at +23 °C/50 % r.h. % weight 0.6Max. water absorption % weight 1.9Coefficient of sliding friction, dynamic against steel µ 0.10–0.20pv value, max. (dry) MPa · m/s 0.40Mechanical propertiesModulus of elasticity MPa 2,000Tensile strength at +20 °C MPa 110Compressive strength MPa 78Max. recommended surface pressure (+20 °C) MPa 60Shore-D hardness 76Physical and thermal propertiesMax. long term application temperature °C +180Max. short term application temperature °C +210Min. application temperature °C –100Thermal conductivity W/m · K 0.24Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 8Electrical propertiesSpecific volume resistance Ωcm > 1011
Surface resistance Ω > 1011
16) Length in mm from 100 to 1,000 graduated
Dimensions [mm]
Dimensions [mm] – iglidur® A350 as plate material
Material thickness Tolerance Dimensions Part No. for plates
15 +0.300 +1.500 1,000x61015 +0.300 +1.500 500x61015 +0.300 +1.500 500x30020 +0.300 +1.500 1,000x61020 +0.300 +1.500 500x61020 +0.300 +1.500 500x30025 +0.300 +1.500 1,000x61025 +0.300 +1.500 500x61025 +0.300 +1.500 500x300
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000
iglidur® A350 Page 351 Temperature resistant, FDA-compliant
Material properties table
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SFTJ-11070SFTJ-12570SFTJ-150100
SFPJ-02-1000-1000SFPJ-02-1000-500SFPJ-02-500-500SFPJ-02-500-240SFPJ-04-1000-1000SFPJ-04-1000-500SFPJ-04-500-500SFPJ-04-500-240SFPJ-06-1000-1000SFPJ-06-1000-500SFPJ-06-500-500SFPJ-06-500-240SFPJ-10-1000-610SFPJ-10-500-610SFPJ-10-500-300SFPJ-15-1000-610SFPJ-15-500-610SFPJ-15-500-300SFPJ-20-1000-610SFPJ-20-500-610SFPJ-20-500-300SFPJ-25-1000-610SFPJ-25-500-610SFPJ-25-500-300SFPJ-30-1000-610SFPJ-30-500-610SFPJ-30-500-300SFPJ-40-1000-610SFPJ-40-500-610SFPJ-40-500-300
Ø
iglidur® J
10 SFRJ-100020 SFRJ-200030 SFRJ-300040 SFRJ-4000
Ø50 SFRJ-500060 SFRJ-600065 SFRJ-650080 SFRJ-8000100 SFRJ-10000
iglidur®- bar stock
3D-CAD files, prices and delivery time www.igus.eu/barstock
iglidur® bar stock | Product range
16) Length in mm from 100 to 1,000 graduated
Dimensions [mm] – iglidur® J in larger diameters as a tube
Material thickness Tolerance Dimensions Part No. for plates
2 +0.000 +0.200 1,000x1,0002 +0.000 +0.200 1,000x5002 +0.000 +0.200 500x5002 +0.000 +0.200 500x2404 +0.000 +0.250 1,000x1,0004 +0.000 +0.250 1,000x5004 +0.000 +0.250 500x5004 +0.000 +0.250 500x2406 +0.000 +0.300 1,000x1,0006 +0.000 +0.300 1,000x5006 +0.000 +0.300 500x5006 +0.000 +0.300 500x24010 +0.200 +0.900 1,000x61010 +0.200 +0.900 500x61010 +0.200 +0.900 500x30015 +0.300 +1.500 1,000x61015 +0.300 +1.500 500x61015 +0.300 +1.500 500x30020 +0.300 +1.500 1,000x61020 +0.300 +1.500 500x61020 +0.300 +1.500 500x30025 +0.300 +1.500 1,000x61025 +0.300 +1.500 500x61025 +0.300 +1.500 500x30030 +0.300 +1.500 1,000x61030 +0.300 +1.500 500x61030 +0.300 +1.500 500x30040 +0.300 +1.500 1,000x61040 +0.300 +1.500 500x61040 +0.300 +1.500 500x300
Dimensions [mm] – iglidur® J as plate material
Inner Ø Inner diameter tolerance Outer Ø Outer diameter tolerance Length16) Part No. for 1 m length
70 –2.0 / –6.5 110 +1.5 / +4.5 100 to 1,00070 –2.0 / –6.5 125 +1.5 / –2.0 100 to 1,000100 –2.0 / –6.5 150 +1.5 / +4.5 100 to 1,000
iglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
iglidur® bar stock | Product range
Order key for round bars/tubes
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
iglidur® J Page 99 The general purpose solution with optimum wear resistance and outstanding efficiency
General properties Unit iglidur® JDensity g/cm3 1.49Colour yellowMax. moisture absorption at +23 °C/50 % r.h. % weight 0.3Max. water absorption % weight 1.3Coefficient of sliding friction, dynamic against steel µ 0.06–0.18pv value, max. (dry) MPa · m/s 0.34Mechanical propertiesModulus of elasticity MPa 2,400Tensile strength at +20 °C MPa 73Compressive strength MPa 60Max. recommended surface pressure (+20 °C) MPa 35Shore-D hardness 74Physical and thermal propertiesMax. long term application temperature °C +90Max. short term application temperature °C +120Min. application temperature °C –50Thermal conductivity W/m · K 0.25Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 10Electrical propertiesSpecific volume resistance Ωcm > 1013
Surface resistance Ω > 1012
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
Dimensions [mm]
Order key for plates
Type Dimensions
Bar
sto
ck
Pla
te
iglid
ur® m
ater
ial
Mat
eria
l thi
ckne
ss [m
m]
Leng
th [m
m]
Wid
th [m
m]
Options: R: round bar T: tube
Material properties table
575574
Ø
iglidur® J4
20 SFRJ4-200030 SFRJ4-300040 SFRJ4-400050 SFRJ4-500060 SFRJ4-6000
iglidur® J200
30 SFRJ200-3000
Ø
iglidur® J2
30 SFRJ2-3000
iglidur® J3
20 SFRJ3-200030 SFRJ3-300040 SFRJ3-400060 SFRJ3-6000
iglidur® bar stock | Product range iglidur®- bar stock
3D-CAD files, prices and delivery time www.igus.eu/barstock
General properties Unit iglidur® J4 iglidur® J200Density g/cm3 1.48 1.72Colour grey dark greyMax. moisture absorption at +23 °C/50 % r.h. % weight 0.3 0.2Max. water absorption % weight 1.3 0.7Coefficient of sliding friction, dynamic against steel µ 0.06–0.20 0.11–0.17pv value, max. (dry) MPa · m/s 0.3 0.30Mechanical propertiesModulus of elasticity MPa 2,350 2,800Tensile strength at +20 °C MPa 70 58Compressive strength MPa 55 43Max. recommended surface pressure (+20 °C) MPa 35 23Shore-D hardness 74 70Physical and thermal propertiesMax. long term application temperature °C +90 +90Max. short term application temperature °C +120 +120Min. application temperature °C –50 –50Thermal conductivity W/m · K 0.25 0.24Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 10 8Electrical propertiesSpecific volume resistance Ωcm > 1013 > 108
Surface resistance Ω > 1012 > 108
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
100 to 1,000
Dimensions [mm]
iglidur® J4 Page 1234 Wear resistant and cost-effective
iglidur® J200 Page 237 Specially for aluminium shafts
Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
iglidur® bar stock | Product rangeiglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
General properties Unit iglidur® J2 iglidur® J3Density g/cm3 1.44 1.42Colour light yellow yellowMax. moisture absorption at +23 °C/50 % r.h. % weight 0.2 0.3Max. water absorption % weight 1.3 1.3Coefficient of sliding friction, dynamic against steel µ 0.11–0.27 0.06–0.20pv value, max. (dry) MPa · m/s 0.23 0.5Mechanical propertiesModulus of elasticity MPa 3,605 2,700Tensile strength at +20 °C MPa 101 70Compressive strength MPa 77 60Max. recommended surface pressure (+20 °C) MPa 46 45Shore-D hardness n.b. 73Physical and thermal propertiesMax. long term application temperature °C +90 +90Max. short term application temperature °C +110 +120Min. application temperature °C –50 –50Thermal conductivity W/m · K 0.25 0.25Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 7 13Electrical propertiesSpecific volume resistance Ωcm > 1013 > 1012
Surface resistance Ω > 1012 > 1012
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000
100 to 1,000100 to 1,000100 to 1,000100 to 1,000
Dimensions [mm]
iglidur® J2 Page 477 Versatile and cost-effective
iglidur® J3 Page 191 High service life, low coefficients of friction
Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
577576
Ø
iglidur® P210
20 SFRP210-200030 SFRP210-300040 SFRP210-400050 SFRP210-500060 SFRP210-600080 SFRP210-8000
iglidur® R
30 SFRR-300040 SFRR-400050 SFRR-500060 SFRR-6000
Ø
iglidur® J260
30 SFRJ260-3000
iglidur® J350
20 SFRJ350-200030 SFRJ350-300040 SFRJ350-400050 SFRJ350-500060 SFRJ350-6000
iglidur® bar stock | Product range iglidur®- bar stock
3D-CAD files, prices and delivery time www.igus.eu/barstock
General properties Unit iglidur® P210 iglidur® RDensity g/cm3 1.40 1.39Colour yellow dark redMax. moisture absorption at +23 °C/50 % r.h. % weight 0.3 0.2Max. water absorption % weight 0.5 1.1Coefficient of sliding friction, dynamic against steel µ 0.07–0.19 0.09–0.25pv value, max. (dry) MPa · m/s 0.4 0.27Mechanical propertiesModulus of elasticity MPa 2,500 1,950Tensile strength at +20 °C MPa 70 70Compressive strength MPa 50 68Max. recommended surface pressure (+20 °C) MPa 50 23Shore-D hardness 75 77Physical and thermal propertiesMax. long term application temperature °C +100 +90Max. short term application temperature °C +160 +110Min. application temperature °C –40 –50Thermal conductivity W/m · K 0.25 0.25Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 8 11Electrical propertiesSpecific volume resistance Ωcm > 1012 > 1012
Surface resistance Ω > 1011 > 1012
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
100 to 1,000100 to 1,000100 to 1,000100 to 1,000
Dimensions [mm] Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
iglidur® P210 Page 157 The material for high speeds at low loads
iglidur® R Page 223 The low-cost material
Material properties table
iglidur® bar stock | Product rangeiglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
16) Length in mm from 100 to 1,000 graduated
Dimensions [mm]
General properties Unit iglidur® J260 iglidur® J350Density g/cm3 1.35 1.44Colour yellow yellowMax. moisture absorption at +23 °C/50 % r.h. % weight 0.2 0.3Max. water absorption % weight 0.4 1.6Coefficient of sliding friction, dynamic against steel µ 0.06–0.20 0.10–0.20pv value, max. (dry) MPa · m/s 0.35 0.45Mechanical propertiesModulus of elasticity MPa 2,200 2,000Tensile strength at +20 °C MPa 60 55Compressive strength MPa 50 60Max. recommended surface pressure (+20 °C) MPa 40 60Shore-D hardness 77 80Physical and thermal propertiesMax. long term application temperature °C +120 +180Max. short term application temperature °C +140 +220Min. application temperature °C –100 –100Thermal conductivity W/m · K 0.24 0.24Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 13 7Electrical propertiesSpecific volume resistance Ωcm > 1012 > 1013
Surface resistance Ω > 1010 > 1010
Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Lengths16) Part No. for 1 m length
100 to 1,000
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
iglidur® J260 Page 183 Ideal for plastic shafts
iglidur® J350 Page 351 The high temperature material
Material properties table
579578
Ø
iglidur® W300
30 SFRW-300040 SFRW-400050 SFRW-500060 SFRW-600065 SFRW-650080 SFRW-8000
iglidur® X
20 SFRX-200030 SFRX-300035 SFRX-350040 SFRX-400050 SFRX-5000
Ø
iglidur® T220
30 SFRT220-300040 SFRT220-400050 SFRT220-500060 SFRT220-6000
iglidur® UW160
30 SFRUW160-3000
iglidur®- bar stock
3D-CAD files, prices and delivery time www.igus.eu/barstock
iglidur® bar stock | Product range
iglidur® W300 Page 121 The material for high load requirements
iglidur® X Page 133 The media-resistant high-temperature material
General properties Unit iglidur® W300 iglidur® XDensity g/cm3 1.24 1.44Colour yellow blackMax. moisture absorption at +23 °C/50 % r.h. % weight 1.3 0.1Max. water absorption % weight 6.5 0.5Coefficient of sliding friction, dynamic against steel µ 0.08–0.23 0.09–0.27pv value, max. (dry) MPa · m/s 0.23 1.32Mechanical propertiesModulus of elasticity MPa 3,500 8,100Tensile strength at +20 °C MPa 125 170Compressive strength MPa 61 100Max. recommended surface pressure (+20 °C) MPa 60 150Shore-D hardness 77 85Physical and thermal propertiesMax. long term application temperature °C +90 +250Max. short term application temperature °C +180 +315Min. application temperature °C –40 –100Thermal conductivity W/m · K 0.24 0.6Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 9 5Electrical propertiesSpecific volume resistance Ωcm > 1013 < 105
Surface resistance Ω > 1012 < 103
16) Length in mm from 100 to 1,000 graduated
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000100 to 1,000
100 to 1,000100 to 1,000100 to 1,000 New!100 to 1,000 New!100 to 1,000 New!
Dimensions [mm] Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
iglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
iglidur® bar stock | Product range
16) Length in mm from 100 to 1,000 graduated
iglidur® T220 Page 391 For the tobacco industry
iglidur® UW160 Page 383 For continuous use in liquid media
General properties Unit iglidur® T220 iglidur® UW160Density g/cm3 1.28 1.04Colour white greyMax. moisture absorption at +23 °C/50 % r.h. % weight 0.3 0.1Max. water absorption % weight 0.5 0.1Coefficient of sliding friction, dynamic against steel µ 0.20–0.32 0.17–0.31pv value, max. (dry) MPa · m/s 0.28 0.22Mechanical propertiesModulus of elasticity MPa 1,800 1,349Tensile strength at +20 °C MPa 65 22Compressive strength MPa 55 32Max. recommended surface pressure (+20 °C) MPa 40 15Shore-D hardness 76 60Physical and thermal propertiesMax. long term application temperature °C +100 +90Max. short term application temperature °C +160 +100Min. application temperature °C –40 –50Thermal conductivity W/m · K 0.24 0.50Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 11 18Electrical propertiesSpecific volume resistance Ωcm > 1010 > 1012
Surface resistance Ω > 1010 > 1012
Dimensions [mm]
Lengths16) Part No. for 1 m length
100 to 1,000100 to 1,000100 to 1,000100 to 1,000
100 to 1,000
Order key for round bars
Type Dimensions
Bar
sto
ck
Rou
nd
iglid
ur® m
ater
ial
Out
er Ø
[mm
]
Inne
r-Ø
[mm
]
Leng
th16
) [m
m]
Material properties table
581580
iglidur® Tribo-Tape
Choice of 2 materials Lubrication and maintenance free Wear-resistant Easy to cut Adhesive version available Only 0.5 mm thickness
iglidur® bar stock | Online tools & speedicutRapid drawing-based production
iglidur®- bar stock
Lifetime calculation, configuration and more www.igus.eu/barstock
Find & compare semi-finished productsThis material finder helps you find the right iglidur® material for your project with a few clicks!
www.igus.eu/barstock-finder
Calculate lifetime of bar stocksQuick calculation of the service life of your iglidur® bar stock.
www.igus.eu/barstock-expert
speedicut – rapid drawing-based productionspeedicut is the mechanical production of iglidur® bar stocks in line with your drawings and specifications.Before submitting an online request for the mechanical production of your desired geometric design, you can use the material finder or the service life calculation program to filter materials and find the right one for your application. If you would like our assistance in choosing the right glide pairing with the optimum friction and wear values, please do not hesitate to contact us.We divide machining into two categories:
Production of all custom geometric designs in the form of plain bearings, gliding elements and glide pads in line with your drawing and with the standard tolerances for plastics.
Production of iglidur® plain bearings and thrust washers in custom dimensions in line with igus®
standard tolerances. You do not need to create a drawing for this type of processing.
Speed: if required, we are able to produce small quantities within a matter of days. If you need prototypes for your urgent projects extremely quickly, please contact us.Depending on their complexity and precision, our rapid delivery service can supply parts with a delivery time of as little as 3 days.
583582
iglidur® Tribo-Tape
iglidur® Tribo-Tape iglidur® Tribo-Tape | Technical data
3D-CAD files, prices and delivery time www.igus.eu/tribotape
General properties Unit iglidur® A160 iglidur® V400 Testing methodDensity g/cm3 1.00 1.51Colour blue whiteMax. moisture absorption at +23 °C/50 % r.h. % weight 0.1 0.1 DIN 53495Max. water absorption % weight 0.1 0.2Coefficient of sliding friction, dynamic against steel µ 0.09–0.19 0.15–0.20Mechanical propertiesModulus of elasticity MPa 1,151 4,500 DIN 53457Tensile strength at +20 °C MPa 19 95 DIN 53452Shore-D hardness 60 74 DIN 53505Physical and thermal propertiesMax. long term application temperature °C +70 +200Min. application temperature °C –20 –50Thermal conductivity W/m · K 0.30 0.24 ASTM C 177Coefficient of thermal expansion (at +23 °C) K–1 · 10–5 11 3 DIN 53752 Electrical propertiesSpecific volume resistance Ωcm > 1012 > 1012 DIN IEC 93Surface resistance Ω > 1012 > 1012 DIN 53482
Table 01: Material properties table
Chemical resistance iglidur ® A160 iglidur ® V400Alcohols + +Hydrocarbons + +Greases, oils without additives + +Fuels + to 0 +Diluted acids + +Strong acids + +Diluted alkalines + +Strong alkalines + –Radiation Resistance [Gy] up to 1 · 105 2 · 104
+ resistant 0 conditionally resistant – not resistant
Material properties table
Material resistance (at +20 °C)
iglidur® off the reel: Tribo-Tapeigus® Tribo-Tape is designed for lining areas of wear and where frequent maintenance is required, an example is for machine beds etc. At just 0.5 mm thick (0.65 mm including the adhesive back), the space requirement is extremely low. The ease of use (the tape can simply be cut using scissors) and optional self-adhesive back open up almost endless possibilities for the product's use.
Lubrication and maintenance free Easy to cut Adhesive version available For compact areas With or without self-adhesive back
Typical industries and applications Mechanical engineering Material handling Jigs and fixtures Assembly technology, etc.
Configuration and more www.igus.eu/tribotape
iglidur® Tribo-Tape | AdvantagesMulti-purpose: First iglidur® Tribo-Tape
Product film www.igus.eu/tape-film
2 MaterialsFilm width 100, (120) 500 mmThickness: 0.5 mm (100 & 120 mm width) 1.0 mm (500 mm width)
Available from stockDetailed information about delivery time online.
Depending on material:iglidur® A160: –20 °C up to +70 °Ciglidur® V400: –50 °C up to +200 °C
Material: iglidur® A160
Low coefficients of friction
Good abrasion resistance
Up to +100 °C
Material: iglidur® V400
Extreme wear resistance
Good media resistance
Up to +200 °C
585584
iglidur® Tribo-Tape
0
5
10
30
iglidur® V400
15
25
20
iglidur® Tribo-Filament for 3D printing
Choice of 2 materials Suitable for commercially available 3D printers using FDM process
1.75 mm and 3 mm thickness from stock Up to 50 times more abrasion-resistant than conventional 3D print materials
0
100
200
300
400
500
Configuration and more www.igus.eu/tribotape
iglidur® Tribo-Tape | Product range
Part No.A160-T-005-0120A160-T-005-0100-G1A160-T-010-0500G1 = with adhesive back up to +70°C
Part No.V400-T-005-0120V400-T-005-0120-G2G2 = with adhesive back up to +200°C
Order key
Type Dimensions Options:iglidur® V400: up to +200 °Ciglidur® A160: up to +70 °C
iglid
ur® m
ater
ial
Tap
e
Thic
knes
s [m
m]
Wid
th [m
m]
Ad
hesi
ve b
ack
The low cost iglidur® A160 tape has very high wear resistance compared to similar, thin plastic films.
iglidur® V400 tape is not only highly wear resistant but also extremely media and temperature resistant. In fact, it has been proven in tests to be up to 10 times more wear resistant than special products for machine beds.
Linear wear against stainless steel pin (1.4305) F = 35 N, v = 0.5 m/min
PTFE-bronzeCompound
Wea
r/W
eigh
t dec
reas
e[m
g/km
]
Wea
r/W
eigh
t dec
reas
e[m
g/km
]
iglidur® A160 iglidur® V400
Application example for iglidur® Tribo-Tape made from iglidur® V400
Rotating wear against stainless steel pin (1.4305) F = 35 N, v = 0.5 m/min
PC
Met
al p
olym
er s
heet
PE
EK
PE
EK
mod
. 1
PE
EK
mod
. 2
PE
T
iglid
ur® A
160
Design Tribo-Tape flexiblyWhether as a specially tailored by-the-metre product or freely designed prefabricated parts: We produce your desired product in desired width from our iglidur® Tribo-Tape. Please contact us.
587586
iglidur® Tribo-Filament | Technical data
3D-CAD files, prices and delivery time www.igus.eu/tribofilament
General properties Unit iglidur® I180-PF iglidur® I170-PF Testing methodDensity g/cm3 1.21 1.21Colour white yellowMax. moisture absorption at +23 °C/50 % r.h. % weight 0.3 0.5 DIN 53495Max. water absorption % weight 0.9 1.6Mechanical propertiesModulus of elasticity MPa 1,000 1,000 DIN 53457Tensile strength at +20 °C MPa 44 33 DIN 53452Max. recommended surface pressure (+20 °C) MPa n.b. n.b.Shore-D hardness 66 64 DIN 53505Physical and thermal propertiesMax. long term application temperature °C +80 +75Max. short term application temperature °C +90 +85Min. application temperature °C –40 –40Electrical propertiesSpecific volume resistance Ωcm > 1012 > 1012 DIN IEC 93Surface resistance Ω > 1011 > 1011 DIN 53482
Table 01: Material properties table
Wear pivoting: v = 0.01 m/s; p = 1 MPa; ß = 60° Wear linear: v = 0.1 m/s; p = 1 MPa; l = 5 mm
400
0
50
100
150
200
250
300
350
Cf53 304 SS
Wea
r ra
te [μ
m/k
m]
PLA
AB
S
PC
-AB
S
PC
iglid
ur® I1
70-P
F
iglid
ur® I1
80-P
F
iglid
ur® J
(mou
lded
)
Cf53 304 SS
400
0
50
100
150
200
250
300
350
Wea
r ra
te [μ
m/k
m]
PLA
AB
S
PC
-AB
S
iglid
ur® I1
70-P
F
iglid
ur® I1
80-P
F
iglid
ur® J
(mou
lded
)
PC
WearThe iglidur® Tribo-Filaments are up to 50 times more wear resistant than conventional materials (PLA/ABS) for 3D prin-ting. The highest level of Tribo-Filament wear resistance is achieved with iglidur® I170-PF and is very similar to that of injection moulded bearings under low to medium loads. Even the wear rate of iglidur® l180-PF components is far superior to that of conventional 3D printing materials. They are also easier to process than iglidur® l170-PF.
Material properties tableiglidur® Tribo-Filament for 3D printing – Wear resistantThe materials that have been specially developed for 3D printing are up to 50 times more abrasion-resistant than conventional 3D print materials. This provides a new degree of freedom when designing gliding components subject to wear: custom parts and prototypes from a 3D printer with a tested service life.
Wear-resistant Suitable for commercially available 3D printers using FDM process
1.75 mm and 3 mm thickness
Typical industries and applications Prototype constructions Small batches Construction tests, etc.
Processing instructions and more information www.igus.eu/tribofilament
iglidur® Tribo-Filament | AdvantagesPrint your own real iglidur® products
More information about 3D printing www.igus.eu/3D-printer
Depending on material:iglidur® I170-PF: –40 °C up to +75 °Ciglidur® I180-PF: –40 °C up to +80 °C
2 Materials1.75 mm and 3 mm (for iglidur® I180-PF)
Available from stockDetailed information about delivery time online.
Detailed information about processing instructions
www.igus.eu/tribofilament
Standard material: iglidur® I180-PF
Page 588
Nozzle temperature: +220°C to +250°C
Also suited for tight feed radii
Highest wear resistance: iglidur® I170-PF
Page 588
Nozzle temperature: +220°C to +250°C
Large feed radii
(min. 50 mm)
589588
iglidur® Tribo-
Filament
iglidur® Tribo-
FilamentMy sketches
3D-CAD files, prices and delivery time www.igus.eu/tribofilamentProcessing instructions and more information www.igus.eu/tribofilament
iglidur® Tribo-Filament | Product range
Filament on a spool part no. I180-PF-0175-0250I180-PF-0300-0250I180-PF-0300-0750Test kit part no.I180-PF-0175-0025I180-PF-0300-0025
Filament on a spool part no. I170-PF-0175-0250I170-PF-0300-0750Test kit part no.I170-PF-0175-0025
Good ventilation should be provided during processing
When heated above +300 °C, hazardous fumes are produced
Complete processing instructions online
Order key
Tribo-Filament Diameter Weight
iglid
ur® m
ater
ial
Trib
o-Fi
lam
ent
Ø [m
m ·
100]
Sp
ool w
eigh
t [g
]
Processing instructionsiglidur® Tribo-Filaments can be processed on any 3D prin-ter that is equipped with a heated print bed on which tem-peratures are adjustable. The same method to adhere ABS filaments to the printer bed can then also be used for iglidur® filaments. Examples: glass taped with blue tape or kapton tape at a print bed temperature of +90 °C up to +110 °C. iglidur® I170-PF is harder to process than iglidur® I180-PF. The complete processing instructions are available online
www.igus.eu/tribofilament
Spooliglidur® Tribo-Filaments weighing 250 g are wound onto a spool with an outer diameter of 105 mm, a width of 55 mm. The inner diameter is 55 mm.Test kits with 25 g filament are also available; this is not wound onto a spool.
iglidur® I180
iglidur® I180 – Flexible Nozzle temperature: +220 °C up to +250 °C Print bed temperature: +90 °C up to +110 °C Suited for tight feed radii
iglidur® I170 – Highest wear resistance Nozzle temperature: +220 °C up to +250 °C Print bed temperature: +90 °C up to +110 °C Large material feed radii (R min. 50 mm)
iglidur® I170