iglidur® Bearings - Handbook for Automotive Industry

25
.in... automotive Costs less. Lasts longer. More lightweight. ...09.2011...plastics for longer life ® ... ...www.igus-automotive.com... ®

description

iglidur® plain bearings are already used in automobiles several million times.. often speak for the use of iglidur® plain bearings. Use our online tools on www.igus.in/automotive, contact us directly to design your customized bearings solution with iglidur®.

Transcript of iglidur® Bearings - Handbook for Automotive Industry

Page 1: iglidur® Bearings - Handbook for Automotive Industry

.in...

automotiveCosts less. Lasts longer. More lightweight.

...09.2011...plastics for longer life®...

...www.igus-automotive.com...

®

Page 2: iglidur® Bearings - Handbook for Automotive Industry

2 3

It could not be easier!The public debate on the greenhouse effect and the resulting emission limits have incre-ased the pressure on car manufacturers to save as much weight as possible in every component. Every gram counts. iglidur® polymer bearings reduce weight at every bearing point compared to metal solutions by a factor of 7.

There couldn‘t be any lighter. Find out more details on page 20.iglidur® plain bearings are already used in automobiles several mil-lion times. On the following pages you will find some amazing ap-plications with extreme requirements that are implemented with our high-performance polymers. In addition to weight, issues such as:

wear resistance noise corrosion costs

often speak for the use of iglidur® plain bearings.Use our onlinettols on www.igus.in/automotive, contact us di-rectly to design your customized bearings solution with iglidur®.

Enjoy reading and getting ideas.

YoursDeppak Paul

Phone: +91-80-39127812 Cell: +91-9880771105Email: [email protected]

Ordering timesFrom Monday to Friday 7:00 am - 8:00 pmSaturday 8:00 am - 12:00 pm

HotlinePhone +91-80-39127800Fax +91-80-39127802

OnlineSee www.igus.in/automotive. There you can find more informations.

You have questions?For questions and more information call us or use our onlinetools on www.igus.eu.

...automotive...

igus® catalog product rangeExcerpt of catalog on next pages, order igus® catalogs online www.igus.in/catalog

0

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alum

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...lightweight...light construction with iglidur®

Besides the advantages of dynamic driving, strict environmental and emissions standards compel car manufacturers to keep the weight of every component to the minimum. By the replacement of metallic plain bearings by iglidur® plain bearings, enormous weight advantages can be immediately achieved.

Metallic burnished DU bearings in comparison to iglidur®

dens

ity [g

/cm

3 ]

material0

1

2

3

4

6

7

5

8

PAF2

0115

P10

FRP

M20

20D

X

2020

DU

E5A

iglid

ur® G

iglid

ur® J

iglid

ur® M

250

bron

ce

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s st

eel

cons

truc

tion

stee

l

iglid

ur® P

olym

ers

oak

woo

d (a

ir dr

ied)

PU

R ri

gid

foam

material

The weight of a DU bearing is equal to the weight of seven iglidur® bearings

2

Page 3: iglidur® Bearings - Handbook for Automotive Industry

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...where you can find igus in car?...Maintenance- and lubrication-free iglidur® Polymer Bearings are in use in many areas of cars

WINDSHIELD WIPER:Arm and blade, kinematics

Self-lubricating Quiet operation Can be used with standard bar shock shafting Suitable for E-coating No special requirement for rivet / shaft

HINGES:Door hinges, Multi-articulation hinges

High compressive strength High wear resistance Suitable for E-coating Corrosion resistant Economically priced

SEATS:Lift links, headrest, gears

Quiet operation High static load Can be used with bar shock shafting Suitable for E-coating Low precision shafting possible

CHASSIS:Shock absorber, brakes, control arms

High compressive strength Damping Resistant to dirt Economically priced

WINDSHIELD WIPER:Arm and blade, kinematics

Corrosion resistant Highly flexible strength Resistant against dirt Economically priced

STEERING SYSTEM:Shaft and column

Low coefficient of friction Can be used with bar shock shafting High rigidity No need for polished shafting

FOOT PEDALS:Pedal, angle transmitter, sensors

Quiet operation Can be used with bar shock shafting Low precision shafting possible

GEAR BOX:Actuator and fork

Vibration damping Resistant to gear oils Long term operating temperature up to 200 °C Economically priced

ENGINE COMPARTMENT:Variable air intake, EGR (exhaust gas re-cir-culation), belt tensioner, throttle valve

Long term operating temperature up to 250 °C Resistant to fuel, gear oils, brake fluids, etc. Over moulding with plastic possible Good vibration damping characteristics

R 1 3 5

2 4 6

®

Page 4: iglidur® Bearings - Handbook for Automotive Industry

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...100% lubrication-free...What is iglidur® and what can it do?

What is iglidur®? iglidur® polymers are enhanced by precisely matched reinforced and solid lubricant additives, tested thousands of times and proven over mil-lions of cycles. The individual components are not simply applied by coating but are homoge-neously blended. This means that there is no anti-friction film which can be forced apart under pressure, as is the case of traditional solutions incorporating “hard shell – soft coating”.

iglidur® plain bearings have a homogenous structure. Basic polymer, composite fibres and solid lubricants complement each other.

iglidur® Compounds: Basic polymers with fibres and solid lubricants, magnified 200 times, dyed.

What can iglidur® achieve in automotive applications?

Low weight Great price-service life ratio for your application Tailor-made materials and solutions Low clearance bearings, exactly designed for

your housing bore and shaft tolerance Recalibrated bearings for equalizing tolerances

on punched bores Preloaded bearings for equalizing tube tole-

rances for pedal systems Bearings with special damping action for

bearing assemblies for control forks in trans- missions

Self-lubricating bearings insensitive to dirt in the suspension system

One-stop shopping: research and develop- ment, application assistance, production, installation and worldwide logistics

Quality from the igus® laboratory

Oscillating wear test rig for te-sting the wear in oscillating mo-vements at medium loads

igus® test laboratoryApplications involving high cycle counts, speeds and accelerations or de-manding environmental conditions require proven systems especially when it comes to e-chains®, cables, polymer slide bearings and linear systems. igus® regularly conducts tests at its own laboratory under realistic condi-tions. Every year, we conduct more than 2,000 tests on e-chains® and cables, and over 5,000 tests on plain bearings.

Measurement of the inner diame-ter of a pressfit plain bearings

Page 5: iglidur® Bearings - Handbook for Automotive Industry

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Precisely calculable material properties

iglidur® plain bearings mean a step up from the plastic bush to a tested and calculable bearing element. Probably the world’s largest database for polymer plain bearings can help you to select the optimum material for your application.

The igus® most wear-resistant material Shafts may also be rougher

1

10

100

4520105

iglidur® G iglidur® P iglidur® Ziglidur® J iglidur® V400 iglidur® Qiglidur® W300

load [MPa]

wear of iglidur® bearings at medium and high loads

0,0

0,1

0,2

0,3

0,4

0,5

0,0 0,5 1,0 1,5 2,0

Shafts which are too smooth are frequently unfavou-rable and may lead to stick-slip phenomena and noise

coef

ficie

nt o

f fric

tion

[µ]

Ra [µm]

Coefficient of friction as function of the shaft surface (shaft Cf53)

The best bearings for your shaft Reliable database: Thousands of test results

Wear of iglidur® G with various shaft materials (rotating 0.3 m/s, 1,0 MPa). At low loads, it is frequently possible to work with low-cost shaft materials.

0,0

1,0

2,0

5,0

6,0

8,0

543210

7,0

3,0

4,0

Vers

chle

iß [µ

m/k

m]

Belastung [MPa]

Cf53 V2A St37 hartverchromt

0 1 2 3 5

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6

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4

3

2

1

04

Vers

chle

iß [µ

m/k

m]

Belastung [MPa]

Cf53 V2A St37 hartverchromt

0,0

0,1

0,2

0,3

0,4

0,5

100 20 30 40 50 60 8070

Rei

bwer

t µ

Belastung [MPa]

0,0

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1,0

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4,0

4,5

Vers

chle

iß [µ

m/k

m]

Aut

omat

enst

ahl

Alu

, har

tano

dis.

Cf5

3, h

artv

erch

rom

t

Results of over 5,000 tests per year are incorporated in the iglidur® database.

wea

r [µ

m/k

m]

wea

r [µ

m/k

m]

26 Online tools, special websites and Online Shop

...igus.online...®

A selection of important Online-ToolsQuickBearingiglidur® product finder

QuickLifeiglidur® lifetime calculation

QuickBearing.customStock bars product finder

www.igus.in/iglidur-productfinder www.igus.in/iglidur-expert www.igus.in/stockbar-productfinder

QuickLifeHalbzeuge lifetime calculation

QuickSpecialcustomized molded parts

QuickBearingigubal® product finder

www.igus.in/stockbar-expert www.igus.in/speedigus www.igus.in/igubal-productfinder

QuickLifeigubal® lifetime calculation

QuickCADdrylin® CAD configurator

QuickLifedrylin® lifetime calculation

www.igus.in/igubal-expert www.igus.in/drylin-CAD www.igus.in/drylin-expert

QuickLindrylin® W configurator

QuickFinddrylin® pro-ductfinder drive technology

QuickLifexiros® lifetime calculation

www.igus.in/drylinW-configurator www.igus.in/sht-productfinder www.igus.in/xiros-expert

Special website for automotiveYou can find information, applica-tions, videos and product details for automotive on www.igus.in/automotive

...predictable...C

f53

Cf5

3 ha

rdch

rom

ed

HR

Car

bon

Ste

el

304

SS

Hig

h gr

ade

Ste

el

Aut

omat

ic S

crew

Ste

el

H.A

. Alu

min

ium

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M250

...100% lubrication-free...iglidur® materials for automotive

Shipping after: 24 – 48h www.igus.in/iglidur

The most important materials for automotive applications are listed below. We have subdivided the mate-rials into “groups” so as to make your choice easier. Over 7,000 standard sizes from Ø 2 mm to 150 mm are available from stock, in over 30 materials. Inch sizes are also available from stock. Short delivery times for special sizes.

Eco

nom

y

GLW

RN56

iglidur® M250 Excellent vibration dampening Resistant to edge loading Cost-effective

The economical solution for high quantities Short gliding travels, high static loads Suitable for E-coating Applications: e.g. seats

iglidur® RN56 Suitable for E-coating Resistant to dirt Cost-effective

G

Bas

ic

J

RN89

iglidur® G – The general purpose bearing Higher wear-resistance than iglidur® GLW Suitable for E-coating Applications: convertible tops, fittings

iglidur® J Best friction values for dry running Good glide surface also for all “soft” materials Applications: with quick rotation; seat adjust-

ment and mirror actuators

iglidur® RN89 Conductive material for all applications with

E-coating Applications: Seat and convertible top systems

H2

iglidur® H2: For high temperatures High chemical-resistance Cost-effective

P210

Spe

cial

ists

J350

RN248

iglidur® P210 Even for soft shafts Low wear Low friction

iglidur® J350 Temperature resistant Wear resistant Impact resistant

iglidur® RN248 Suitable for E-coating Extremely conductive Wear resistant

H4

Pre

miu

m

X

iglidur® H4 Resistant to all fuels, gear oils and brake fluid Minimum moisture absorption Applications: throttle valves, intake manifolds

iglidur® X - material for high temperatures High compressive strength High chemical resistance Long term appl. temperature: +250 ˚C

??C

usto

miz

ed

Customised: Individually matched materials with special pro-perties: we develop the plastic which your ap-plication needs. We find the optimum solution together with you.

Page 7: iglidur® Bearings - Handbook for Automotive Industry

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...material data...General properties Mechanical properties Physical and thermal

propertiesElectrical properties

wear, different shaft materials, oscilla-ting, p=1 MPa, v=0,01 m/s

wear, different shaft materials, rotating p=1 MPa, v=0,3 m/s

Den

sity

[g/c

m3 ]

Max

. moi

stur

e ab

sorp

tion

at +

23 °

C/5

0 %

r. h

. [%

w

eigh

t]

Max

. moi

stur

e ab

sorp

tion

[% w

eigh

t]

Coe

ffici

ent o

f slid

ing

fric

tion.

dyn

amic

ag

ains

t ste

el [µ

]

pv v

alue

. max

. (dr

y) [M

Pa

· m/s

]

Fire

cla

ssifi

catio

n

Mod

ulus

of e

last

icity

[MP

a]

Tens

ile s

tren

gth

at +

20 °

C [M

Pa]

Com

pres

sive

str

engt

h (a

xial

) [M

Pa]

max

. per

mis

sibl

e st

atic

sur

face

pre

ssur

e (+

20 °

C) [

MP

a]

Sho

re-D

hard

ness

Max

. lon

g te

rm a

pplic

atio

n te

mpe

ratu

re [°

C]

Max

. sho

rt te

rm a

pplic

atio

n te

mpe

ratu

re [°

C]

Min

. app

licat

ion

tem

pera

ture

[°C

]

Spe

cific

vol

ume

resi

stan

ce [!

cm]

Sur

face

resi

stan

ce [!

]

H. a

. alu

min

um

Aut

omat

ic s

crew

ste

el

Cf5

3

HR

car

bon

stee

l

304

SS

Hig

h gr

ade

stee

l

H. a

. alu

min

um

Aut

omat

ic s

crew

ste

el

Cf5

3

HR

car

bon

stee

l

304

SS

Hig

h gr

ade

stee

l

iglidur® M250 1,14 1,4 7,6 0,18-0,40 0,12 V-2 2700 112 52 20 79 +80 +170 -40 > 1013 > 1011 12,9 9,5 10,9 12,9 11,2 11,2 2,5 3,0 5,82 2,26 2,7 5,2

iglidur® GLW 1,36 1,3 5,5 0,1-0,24 0,3 HB 7700 235 74 80 78 +100 +160 -40 > 1011 > 1011 4,5 17,1 5,0 22,0 18,5 1,5 11,7 98,1 9,3 28,5 14,2 16,5

iglidur® RN56 1,47 0,7 4,0 7500 200 80 80 +130 +220 -40 > 1013 > 1011 5,3 3,7 13,7 14,9 15,4

iglidur® G 1,46 0,7 4,0 0,08-0,15 0,42 HB 7800 210 78 80 81 +130 +220 -40 > 1013 > 1011 1,9 12,0 2,7 19,0 2,5 1,9 1,0 4,3 2,7 1,88 11,9 7,6

iglidur® J 1,49 0,3 1,3 0,06-0,18 0,34 HB 2400 73 60 35 74 +90 +120 -50 > 1013 > 1012 0,6 4,7 1,1 1,3 1,0 1,9 0,3 1,2 0,4 0,57 0,5 0,6

iglidur® RN89 1,44 0,9 3,9 5900 150 45 79 +90 +170 -40 > 104 > 104 3,4 4,0 1,5 1,4 0,7 0,5 0,2 0,9 1,5 0,7 2,7 1,7

iglidur® H2 1,72 0,1 0,2 0,07-0,30 0,58 V-0 10300 210 109 110 88 +200 +240 -40 > 1015 > 1014 4,5 18,7 14,6 32,3 6,4 8,5 14,6 4,8 18,76 11,9 18,3 3,8

iglidur® P210 1,40 0,3 0,5 HB 2200 65 50 75 +100 +160 -40 - > 1011 1,9 1,86 0,9 1,9 1,0 1,9 0,6 0,7 0,4 4,3 1,0 0,4

iglidur® J350 1,44 0,3 1,6 0,08-0,2 0,45 V-0 2000 55 60 60 80 +180 +220 -100 >1013 > 1010 0,3 5,36 0,9 2,58 0,6 0,9 2,67 2,4 1,34 1,34 1,72 1,14

iglidur® RN248 1,25 1,4 7,6 2700 99 50 - +90 +170 -40 < 103 < 109 1,0 4,0 6,0 2,0 4,0

iglidur® H4 1,79 0,1 0,2 0,08-0,25 0,70 V-0 7500 120 50 65 80 +200 +240 -40 > 1013 > 1012 2,6 7,7 2,1 4,3 1,7 2,2 6,3 3,2 2,2 2,1 9,6 5,9

iglidur® X 1,44 0,1 0,5 0,09-0,27 1,32 V-0 8100 170 100 150 85 +250 +315 -100 < 105 < 103 12,6 6,3 5,3 9,9 8,0 9,0 20,5 1,9 8,1 5,1 5,9 12,2

PA 6 1,14 2,8 8,5 V-2 3200 +85 +160 -40 1015 1013 39,3 19,9 34,9

PBT 1,30 0,3 0,5 HB 10000 85 +110 +200 1013 1015 9,9 50,6 36,7

POM 1,41 0,2 0,8 HB 1900 97 23 23 78 +90 +120 -50 > 1012 > 1012 3,7 1,7 1,7

PTFE 2,18 0,1 0,1 V-0 14 51 +260 +300 -200 1016 1016

PEEK 1,31 0,20 0,45 V-0 - 140 +250 +310 5,2 7,7 3,7

Page 8: iglidur® Bearings - Handbook for Automotive Industry

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...interior...Seating

Rattle-free mounting of seating systems with iglidur® plain bearings, e.g. inner-/tilt- and seat height adjustment.

Tolerance compensation possible Suitable for E-coating High static loads of up to 120MPa Quiet operation

Conventible systems | multihinges

All articulation points are furnished with iglidur® bearings.

Self-lubricating, maintenance-free Corrosion-free Quiet operation Suitable for E-coating

Hinges

iglidur® is used in door and multiple-joint hinges, such as in the trunk, hood, pedestrian protection, etc.

Corrosion-free Tolerance compensation possible Suitable for E-coating Quiet operation

Pedal

Steerings

Armrests

Axial and radial prestressed iglidur® plain bea-rings avoid vibrations and noises.

Tolerance compensation possible Resistant to edge load High static loads

Various bearing points in steering columns and steering shafts can be equipped with iglidur® plain bearings.

Noise dampening High resistance to stock loads Wear-resistant Cost-effective

drylin® linear guides replace telescopic guides. High rigidity Easy assembly Lubrication-free

Page 9: iglidur® Bearings - Handbook for Automotive Industry

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...engine compartment...Shift forks

In gear links and shift forks, iglidur® plain bea-rings replace metal bearings and roller bearings.

Noise dampening Contact with transmission oil Corrosion-resistant

Throttle Bodies

iglidur® plain bearings replace needle bearings. Cost-effective Capable of overmolding with plastics

Aktive intake manifolds

Flap mounting of variable intake manifolds with iglidur® plain bearings.

Economic product design, e.g. pillow blocks Tolerance compensation by means of an

O-ring

belt tensions

valve (FGR and Turboloader)

iglidur® plain bearings run with an assembly lub-rication provided under extreme operating con-ditions.

High-frequency oscillating motion Heavy dirt accumulation Temperature from - 40 up to + 120 °C

iglidur® bearings in short stroke linear movements with extremly smut contamination due to exhaust emission and high temperatures.

Low friction Wear resistance High temperature resistance

Guide troughs made of iglidur® materials are used in high frequency short stroke movements up to 50Hz.

Wear-resistant Fulfills cleanliness requirements Fulfills high accuracy requirements

ABS pump

Page 10: iglidur® Bearings - Handbook for Automotive Industry

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...exterior...Chassis

iglidur® slide bearings replaces roller bearings and POM ball sockets in heavily stressed axle journals.

High absorption Low sticking friction High compression strength Lightweight

Brake calipers

iglidur® plain bearings replace metallic bearings for use under extreme conditions – no knocking under extreme vibrations.

High media resistance Lightweight Cost-effective

Windshield wiper

iglidur® plain bearings replace metallic bearings on wiper blades and arms.

High alternate bending strength Corrosion-free High compressive strength Media resistance

Mirror adjustment

Truck Cabs

Lift gates

iglidur® thrust washers replace metallic bearings and simple plastics.

Low sticking friction Quiet operation Special design possible

iglidur® plain bearings often replace metallic be-arings in the hinge eyes of hydraulic dampers.

Low sticking friction Good vibration dampening Resistant to dirt Corrosion-free

iglidur® plain bearings replace metallic bearings and systems with central lubrication.

Withstand extremely high edge loads Lubrication-free Resistant to dirt High wear-resistance

Page 11: iglidur® Bearings - Handbook for Automotive Industry

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...clip on... ...customized...Solutions for individual requirementsSolutions for punched sheets

iglidur® easyclip Easy axial push-in Axial safety through the 2nd flange Simple installation by wrapping Singly one-side thrust surface

iglidur® MDM double flange bushing

Compress and slide in Loss-proof pre-assembly “Right” axial thrust surfaces

on both sides Flanging not required

iglidur® MKM flange bushing “Right” axial thrust surfaces on

both sides Simple, automated flanging Tolerance compensation through

axial pretension

iglidur® SnapOn Washer is pre-assembled on

bushing with undercut Axial compensatory of tolerance Loss-proof pre-assembly

Everything is possible – iglidur® specials and solutionsSpecial design solutions such as non-clatter + low-play bearings, axial tolerance compensation, anti-rotation, knurled surfaces, lubrication pockets – virtually anything is possible.

What is speedigus? Simple; choose any iglidur® material, get moulded parts in 1 to 10 days, depending on complexity of the part. Full technical component information given with every quotation, including leadtime options. Absolute maximum delivery is 15 days.

QuickSpecialCustomized bearing parts

www.igus.in/speedigus

Page 12: iglidur® Bearings - Handbook for Automotive Industry

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solutions for E-coating processes

Low clearance iglidur® bearing by recalibration during E-coating processSeating, convertible systems and articulation joints often use simple punched housings or drawn sheet metal. Nevertheless there should be a low clearance bearing to obtain quiet operation.

Our solution is:iglidur® bearings use the high temperatures of the e-coating process to calibrate the bearing.

Poor tolerance of punched housing or drawn sheet metal

Assembly of shaft/rivet with overlap fit

Recalibration during drying process (max. 60 minutes at max. 220 °C)

Assembly of iglidur® bearing with transition fit

e-coating process

Result: Low clearance bearing in spite of poorly toleranced housing bore/shaft

1

3

5

2

4

6

H10/H11

F=0

...low clearance...

0

1

2

3

4

6

8

5

9

7

alum

iniu

m

...lightweight...light construction with iglidur®

Besides the advantages of dynamic driving, strict environmental and emissions standards compel car manufacturers to keep the weight of every component to the minimum. By the replacement of metallic plain bearings by iglidur® plain bearings, enormous weight advantages can be immediately achieved.

Metallic burnished DU bearings in comparison to iglidur®

material

The weight of a DU bearing is equal to the weight of seven iglidur® bearings

0

1

2

3

4

6

7

5

8

PAF2

0115

P10

FRP

M20

20D

X

2020

DU

E5A

iglid

ur® G

iglid

ur® J

iglid

ur® M

250

bron

ce

stai

nles

s st

eel

cons

truc

tion

stee

l

iglid

ur® P

olym

ers

oak

woo

d (a

ir dr

ied)

PU

R ri

gid

foam

material

Page 13: iglidur® Bearings - Handbook for Automotive Industry

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...available from stock...Maintenance and lubrication-free spherical bearings

Maintenance-free igubal® spherical bearings in diameters from 2 to 50 mm

Resistant to chemicals and corrosion

Very good vibration dampening

High frequencies and speeds possible

Predictable lifetime

igubal® is a system of self-aligning bearing elements completely made of plastic.

With the igubal® type series, a complete system of self-aligning bearing elements are available for the design engineer: Rod end bearings, clevis joints, flange bearings, spherical bearings and pillow block bearings.

Self-aligning bearings are easy to mount, suit all angular variations and in many cases have already been able to replace special housings.

The igubal® user utilizes all advantages of the employed high performance plastics. They have excellent vibration dampening properties, and are technically applicable in dry operation. They are insensitive to dirt, can operate in liquids and even in chemicals and are completely resistant to corrosion.

Maintenance and lubrication-free spherical bearings

Rod ends with male/female thread; left and right hand, HT version for up to +200°C

angle and axial joints, fitting srews

Clevis joints and spring loaded pins, single-pieced or in combination (also with rod ends)

Different types of pillow block bearings, with splitted housing and/or balls (optional)

Flange Bearings with 2 or 4 mounting holes, HT version for up to +200°C

Spherical bearings and self-aligning Clip bearings

Spherical balls made from iglidur® materials

double joint bearings and steering rods

Page 14: iglidur® Bearings - Handbook for Automotive Industry

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...lose weight easily...Turbochanger

igubal® double joint bars made of high-tempe-rature material replace metallic coupling bars for applications of up to 200 ˚C.

Good vibration damping characteristics HIgh long term application temperature High wear resistance

Gear box

igubal® double joint bars replace metallic connections.

Noise reduction Vibration damping High rigidity Cost-effective

Aktive intake manifolds

Polymer double joint bars replace mechanical joint bars.

Weight advantage up to 90% Low wear rates

igubal® double joint bars

-90%

igubal® polymer double joint bars as mechanical connecting element between 2 components.

Up to +250°C operating temperature

Lightweight Lubrication-free Corrosion-resistant Customised design rapid prototypes available in 5 days

Tensile stresses at ambient temperature Tensile stresses at 120°C

Compressive loads at ambient temperature Compressive loads at 120°C

Kra

ft lo

ad [N

]

Dehnung expansion [mm]0 1 2 3 4

0

200

400

1200

600

1000

800

0 1 2 3 40

500

2000

1000

1500

Kra

ft lo

ad [N

]

Dehnung expansion [mm]

Kra

ft lo

ad [N

]

Weg travel [mm]

0 1 2 3 40

500

1000

2000

1500

2500

0 0,5 1,5 2,0 2,50

200

400

600

1000

800

1,0

Kra

ft lo

ad [N

]

Weg travel [mm]

Page 15: iglidur® Bearings - Handbook for Automotive Industry

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...gliding instead of rolling...drylin® linear and drive technology drylin® linear and drive technology

Same mounting dimensions as linear ball guides

Resistant to chemicals, corrosion and dirt

Light weight permits high frequencies and maximum accelerations

Impact and vibration resistant, quiet operation

Predictable lifetime

drylin® is a range of maintenance-free and lubricant-free linear bearings in four different type series. Besides the freedom from maintenance and lubricants, the main features include ruggedness and the insensitivity to dirt, water, chemicals, heat or impacts.

In addition the range is complemented by complete linear units with spindle drive or toothed belt, leadscrews nuts and threads, and new: drive technology - complete systems with linear axis and motor.

drylin® N low profile guide systems

drylin® N flat guides have an extremely low built.

100 % lubrication-free Lightweight and small construction height: 6-12 mm

Numerous carriage options – also with preload Interesting alternative to miniature ball guide systems

www.igus.in/in/drylinN

drylin® W-Profilführungen modular guide systems

drylin® W modular guide systems offer a large and complex modular system.

14 different profiles and more than 50 carriage options

Easy installation Versatile use, space saving and compact

www.igus.in/in/drylinW

drylin® T rail guide systems

drylin® T are the classical linear guides. 100 % lubrication-free Dimensions are identical to standard commercial ball guide systems

Automatic clearance adjustment High static load capacity

www.igus.in/in/drylinT

drylin® R round shaft guide systems

drylin® R as an alternative to ball linings. 100 % lubrication-free Same dimensions as standard ball bearings Shafts, supports and accessories available from stock

Changeable liners

www.igus.in/in/drylinR

Page 16: iglidur® Bearings - Handbook for Automotive Industry

30 31

...100% lubrication-free...drylin® leadscrew drives

Convert a rotary motion into a translational motion.

100 % lubrication-free Trapezoidal or high helix thread Optionally clearance-free through anti-backlash feature

www.igus.in/in/drylinTR

drylin® SHT linear slide tables

Linear slide modules drives with trapezoidal thread, high helix thread or gear belts.

100 % lubrication-free For size-adjustments as far as fast small-part-handling

Numerous accessories

www.igus.in/in/drylinSHT

drylin® E drive technology

drylin® E – “E” as in electric,in 3-4 days available

Complete systems: Linear axis plus motor, ready to fit

Lubrication-free, lightweight and silent Configuration online possible

www.igus.in/in/drylinE

Sliding instead of rolling – drylin® linear and drive technologyArm rests

drylin® linear guides replace telescopic guides. HIgh stiffness Easy assembly Lubrication-free

Sliding roof

Self-lubricating iglidur® plain bearings fitted in dry-lin® linear guides replace lubricated plastics.

Low sticking friction Resistance to dirt Low moisture absorption

Page 17: iglidur® Bearings - Handbook for Automotive Industry

32 33

...energy supply...from stock...Cable carriers and e-chainsystems® for modern machines

Designed to guide and protecte-chains® and e-chainsystems® are like the umbilical cords of modern machines. They reduce downti-mes and increase the service lives of cables and hoses.Plastic e-chains® have been developed, produced and tested by igus® since 1971.The igus® product range includes over 80,000 innovative products from stock and from „batch size one“. From the smallest Micro Flizz® chain to the world‘s biggest polymer e-chain®. Our know-how is continuously advanced, also in collaboration with our customers, and then introduced into serial pro-duction.

robots, 3D and circular movements

triflex®, triflex® R, easy triflex®, twisterchain®, twisterband

Closed design Easy to equip For 2 and 3 axes Modular design

www.igus.in/in/triflexR

Easy to equip

easychain® and zipper e-chains®

One-piece e-chains®

Quick to equip from inside or outside Extremely fast opening and closing Small and medium-sized e-chains® ande-tubes

www.igus.in/in/easychain

Allrounder, small and medium sizes

System E2 mini, E2 micro und E2/000 Standard e-chains®, small and medium sizes Inner heights: 5 to 45 mm Small divisions, smooth operation Versatile, modular interior separation, cable-friendly

www.igus.in/in/e2000

turn up to 7000°!

For the safe supply of energy in production lines and other production areas of the automotive in-dustry, igus® offers an ideal solution with plastic energy supply chains. Whether in manufacturing robots or indoor cranes with long travels, many applications are possible.

Also e-chains® can be directly used in the ve-hicle, e.g. in permanently powered sliding doors, seat adjusters, as conduits on the rear spoiler or in telescopic struts.If you need a cable guide or a kink protection – just ask us.

Page 18: iglidur® Bearings - Handbook for Automotive Industry

34 35

triflex® TRL: Light weight and cost effective

twisterchain®: circular- and rotational movements up to 540°

triflex® R: cable protection for 3D- and torsional-movements

System E4.1: Energy supply for long travels and 7th axis

CFROBOT: chainflex® cables for torsional-mo-vements and robot applications

triflex® RS: universal modules for robots

...robotics.dresspacks from stock...Cable carriers and e-chainsystems® for modern machines triflex® R options and variety of components

TRE – quick insertion of cables Simple filling with cables and hoses Especially for assembled cables TRC and TRE links can be combined Available in 7 sizes from 30 to 125 mm B and C version specifically for sophisticated applications

Type: Standard mounting bracket Quick and simple mounting with snap-on connection Extremely short downtimes for replacement of a filled triflex® R With or without tiewrap plates, or as intermediate

connectiones

triflex® R Quick exchange kit Changed within seconds without tools One-time-only alignment Perfect for triflex® R readychain®

Suits all additional axles: Ø 30 mm, Ø 32 mm, Ø 34 mm

triflex® RS system Integrated recuperating spring prevents loop formations and

give a directed pretension to the triflex® R Toolless mounting brackets for safe fastening Single module, space-saving and quickly mounted on robot

– for all common robots from stock

Page 19: iglidur® Bearings - Handbook for Automotive Industry

36 37

from stock www.igus.in/chainflex

...cables from stock.harnessed...readycable® und readychain®: Pre-harnessed cables in 24h and e-chainsystems® in 3-10 days

readycable®: Pre-harnessed cables from stock More than 1400 defined drive cables after the specifications of different manufacturers Professional manufactured 100% tested

Quickpin 2.0Connector-Cable-Configurator

www.igus.in/quickpin

readychain®: Assembly-optimized e-chainsystems®

From single piece Easing your capacities Minimized assembly time 100% tested Transport racks in your color and design Assembled and runs

from stock www.igus.in/readycable and www.igus.in/readychain

More than 950 types of cables available from stock

Certificates and approvals for chainflex® cables

control cables

data/koax cables

bus cables

fibre optic cables (FOC)

measuring system cables

servo cables

power cables

twistable cables

More than 950 chainflex® cables developed especially for the use in e-chainsystems®

Wear resistant TPE, PUR and oil-resistant PVC outer jackets Halogen-free and/or flame-retardant materials Different certificates: UL, CSA, CE, DESINA, CEI Smallest radii from 4 x d

Page 20: iglidur® Bearings - Handbook for Automotive Industry

38 39

...plastics for longer life...®

Where does iglidur® come from?It all started on 15 October 1964 in a double garage in Cologne Mülheim, Germany. During the first 20 years, we worked as a supplier of complex, technical plastic parts. Today, igus® is an important manufacturer of e-chainsystems® made of plastic and a specialist in polymer plain bearings .Between 1985 and today, igus® grew from 40 to over 1,800, working in 35 countries.

igus® quality assurance The quality policy of igus® GmbH is based on establishing the needs of our customers, mee-ting these needs, and always being a compe-tent partner and reliable supplier. igus® has al-ways undertaken to manufacture products with the very highest possible quality standard and, in addition, to constantly develop innovative solu-tions.

Open-plan offices without doors or walls

In-house tool design and construction

Mass production and job production for series both large and small

Development and Production

Great polymer plain bearing database

Automated material preparation and conveying

Optical tests on automatic systems - 100% control, up to 10 pieces per second

Extensive test database and value analysisiglidur® plain bearings mean the step from a plas-tic bushing to a tested and, thus, calculable ma-chine element. Over 5,500 tests per year have resulted in the probably world’s largest database relating to the tribological properties of polymer plain bearings. This database allows us to select the bearing with the best price-service life ratio for your specific application.

Modern, efficient injection molding High-tech solutions at a discount price. Our mo-dern injection molding systems allow cost-ef-fective, controlled-process manufacture of over 7,000 standard and numerous special parts, all just in time! Our production runs on 200 machi-nes with a locking pressure of up to 130 tons. Our “8 to 8 + Saturday to 12” service offers you the certainty of being able to respond quickly to changes in demand at short notice. Orders for standards parts which we receive by 7 p.m. can be dispatched on the same day!

Page 21: iglidur® Bearings - Handbook for Automotive Industry

40 41

Quick and reliable: igus® delivery service

...delivery service...igus.india...No warehousing at your site and yet all parts quickly availableNo minimum order value, no surcharges. More than 80,000 products from stock. Order from 1 piece without surcharges for small quantities. Invoices and acknowledgements available by post, fax or e-mail. 1,900 employees in Germany and 28 international subsidiaries and offices, plus bases in another 33 countries to guarantee a rapid delivery worldwide. Delivery and consultation daily from 7am till 8pm and Saturdays from 8am till 8pm Order tracking online possible No fuss return Round-the-clock emergency service

Our current delivery times

24-48 h 3-5 days 10 work days

All catalog items except for harnessing: 24 - 48 hIf available. New production in 2-3 days. Delivery time “today” on request (with a present avai-lability of 97% of all products!)

Harnessing orders and linear axes: 3-5 daysfor assembled cables (ready-cable®), simple chain systems (readychain® Basic) and linear axis products (drylin® SHT, SLW, ZLW etc.).

Elaborate harnessing orders: 10 working days10 working days* for elaborate harnessing orders (readychain® standard and premium)

®

plastics for longer life® – make your machines more durable with polymers

No lubrication, less maintenance, lower costs, lon-ger life cycles, ready availability ex stock – these key principles formulated by us apply to all igus®

products, systems and services. We are looking forward to your phone call or e-mail.

igus® (India) Pvt Ltd36/1, Sy No. 17/3, K R Puram HobliMahadevapura, Bangalore-560048Phone: +91-80-39 12 78 00Fax: +91-80-39 12 78 02E-mail: [email protected]

Installation:We fit it, you relax

Bearings Specials:Machined or moulded

readychain®:one supplier = no problems

1 igus® Bangalore (central office)Mobile: 9341957166 (e-chains®) 9342401293 (Bearings)

2 igus® MumbaiPhone: 9324597101 (e-chains®) 9324061005 (Bearings)

3 igus® PunePhone: 9371201177 (e-chains®) 9325940099 (Bearings)

4 igus® DelhiPhone: 9310190110 (e-chains®) 9350922339 (Bearings)

5 igus® HyderabadPhone: 9347534422 (e-chains®) 9379514146 (Bearings)

6 igus® ChennaiPhone: 9380570451 (e-chains®) 9381518700 (Bearings)

7 igus® AhmedabadPhone: 9328220662 (e-chains®) 9375440499 (Bearings)

8 igus® KokataPhone: 9333508331 (e-chains®) 9379514146 (Bearings)

Page 22: iglidur® Bearings - Handbook for Automotive Industry

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...igus specialists...igus® automotive specialists - in your country

®

igus® GermanyCologne (Headquarter)Industry Manager

Markus FethPhone: +49 (0) 22 03 / 96 49 - 251Fax: +49 (0) 22 03 / 96 98 - 251Mobile: +49 (0)1 72 / 2 52 89 80E-Mail: [email protected]

igus® GermanyCologne (Headquarter)Industry Manager

Dirk TietzPhone: +49 (0) 22 03 / 96 49 - 562Fax: +49 (0) 22 03 / 96 98 - 162Mobile: +49 (0)1 62-4 07 49 75E-Mail: [email protected]

igus® GermanyCologne (Headquarter)Technical Sales e-chainsystems®

Jörg OttersbachPhone: +49 (0) 22 03 / 96 49 - 111Fax: +49 (0) 22 03 / 96 49 - 222E-Mail: [email protected]

igus® GermanyCologne (Headquarter)Technical Sales Bearings

Bernd SchusterPhone: +49 (0) 22 03 / 96 49 - 694Fax: +49 (0) 22 03 / 96 98 - 694E-Mail: [email protected]

igus® FranceFresnes (Paris)

Christophe GarnierPhone: +33-1-49 84 97 56Fax: +33-1-49 84 03 94E-mail: [email protected]

igus® SpainGuipuzcoa

Stephen Moreno SimpsonMóvil: +34-93-6 47 39 50Fax: +34-93-6 47 39 51E-mail: [email protected]

igus® UKNorthampton

David SpencePhone: +44-1604-67 72 40Fax +44-1604-67 72 45E-mail: [email protected]

igus® ItalyRobbiate (Milan)

Giulio FerrantePhone: +39-039-59 06-260Fax: +39-039-59 06 222E-mail: [email protected]

igus® AustriaAmpflwang

Christoph FöttingerPhone: +43-76 75-40 05-17Fax: +43-76 75-32 03E-mail: [email protected]

igus® North AmericaMichigan office, Kalamazoo, MI

Ken BlockPhone: +1-269-372-73 70Fax: +1-269-372-73 70E-mail: [email protected]

igus® BrazilSanto Amaro

Márcio MarquesPhone: +55-11 35 31-44 57Fax +55-11 35 31-44 88E-mail: [email protected]

igus® JapanTokyo

Takayuki MatsumotoPhone: +81-3-58 19-20 57Fax: +81-3-58 19-20 64E-mail: [email protected]

igus® Malaysia / SingaporeSingapore

Aw Kai HuaPhone: +65-64 87 14 11-838Fax: +65-64 87 15 11E-mail: [email protected]

igus® KoreaIncheon City

Hyungtae KimPhone: +82-32-821 29 11Fax: +82-32-821 29 13E-mail: [email protected]

igus® ChinaShanghai

Eric XiePhone: +86-21-51 30 31 71Fax: +86-21-51 30 32 38E-mail: [email protected]

igus® TaiwanTaiwan

Vincent ChiangPhone: +886-4-2358-1000Fax: +886-4-2358-1100E-mail: [email protected]

igus® MexicoToluca

Francisco MarquezPhone: +52-1-72 22 64 39 23 Fax: +52-728284-3187E-mail: [email protected]

igus® India

BangaloreDeepak PaulPhone: +91-80-39 12 78 12Fax: +91-80-39 12 78 02Mobile +91-98 80 77 11 05E-mail: [email protected]

Page 23: iglidur® Bearings - Handbook for Automotive Industry

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17

igus® offices

igus® distributors

1 Germanyigus® GmbHSpicher Str. 1a51147 Cologne (Porz-Lind)P.O.Box 90 61 2351127 ColognePhone +49-22 03-96 49-0Fax +49-22 03-96 49-2 [email protected], www.igus.de

2 AustraliaTreotham Automation Pty. Ltd.Unit 36, 9 Powells Road,Brookvale NSW 2100Phone +61-2-99 07 17 88Fax +61-2-99 07 17 [email protected]

3 Austriaigus® Polymer Innovationen GmbHOrt 554843 AmpflwangPhone +43-76 75-40 05-0Fax +43-76 75-32 [email protected]

4 ArgentiniaBorimport S.R.L.Guevara 275 (C1427BRE) – Capital FederalBuenos Aires - ArgentinaPhone +54-11-4556-1000Fax +54-11-4556-1000Mobil (011) [email protected]

5 BelarusSTS Stromtehservis16-554, Ul. SharangovichaMinsk, 220018Phone +375 17 313 4513Fax +375 17 313 [email protected]

5 BelarusCOOO HennlichCharkovskaya Str. 90-8Minsk, 220015Phone +375 17 207-3926Fax +375 17 [email protected]

6 Belgium/Luxembourgigus® B.V.B.A.Kolonel Begaultlaan 753012 WilselePhone +32-16-31 44 31Fax +32-16-31 44 [email protected]

7 Brasiliaigus® do Brasil Ltda.Av. Eng. Alberto de Zagottis 655Santo Amaro04675-085 São Paulo - SPPhone +55-11-35 31 44 87Fax +55-11-35 31 44 [email protected]

8 BulgariaAtlas Technik EOODBG-1612 SofiaPK 51Phone +359-885-23 25 95 +359-897-98 16 69Fax +359-2-859 76 [email protected]

8 BulgariaHennlich OOD, BG4000 PlovdivKonstantin Velichkov, 69, Et. 3Phone +359-32-511 326Fax +359-32-621 [email protected]

9 Canadaigus® Office Canada201 Millway Ave.UNIT 25ConcordOntario L4K 5K8Phone +1-905-760 84 48Fax +1-905-760 86 [email protected]

10 ChileVendortecSan Martín # 2097Maipú – SantiagoPhone +56-2-710 58 [email protected]

11 Chinaigus® Shanghai Co., Ltd.No. 28, Jiatai Road,Waigaoqiao Free Trade ZoneShanghai 200131, P.R.C.Phone +86-21-51 30 31 00Fax +86-21-51 30 32 [email protected]

11 China Southigus® China Guangzhou officeRoom 2306, West Tower,Yangcheng InternationalCommercial Center, Tiyu, East Road,Guangzhou 510620, P.R.C.Phone +86-20-38 87 17 26Fax +86-20-38 87 17 [email protected]

12 ColumbiaColsein LtdaCalle 82 # 5–48BogotaPhone +57 61 08 [email protected]

13 Costa RicaEnesa Equipos Neumati-cos S.A.Del Colegio Marista 100 este, 200 sur, 25 esteUrbanizacion CiruelasAlajuela, Costa RicaPhone +506-2440-2393Fax [email protected]

14 CroatiaHennlich, Industrijska d. o. o.Franje Wölfla 410000 ZagrebPhone +385-1-3 87 43 34Fax +385-1-3 87 43 [email protected]

15 Czech RepublicHennlich Industrietechnik spol. s r.o., o.z. Lin-tech!eskolipská 941201 Litom"#icePhone Chains +420-416-71 13 32Phone Bearings +420-416-71 13 39Fax +420-416-71 19 [email protected]

16 Denmarkigus® ApSPostboks 2438800 ViborgPhone +45-86-60 33 73Fax +45-86-60 32 [email protected]

16 Denmark – e-chains®

Solar A/SIndustrievej Vest 436600 VejenPhone +45-76-96 12 00Fax +45-75-36 47 [email protected]

17 EcuadorEcuainsetecEl Zurriago E9-32 y el VengadorQuitoPhone +593-2-2253-757Fax [email protected]

18 EgyptFedicom Trading Fayed Sami & Co.12, El Mahaad El Swissri St.,Flat 10 – 2nd Floor-ZamalekCairo – A.R of EgyptPhone +202-2736 25 37Fax +202-2736 31 [email protected]

18 EgyptIEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, CairoPhone +202-25 76 73 70Fax +202-25 76 73 [email protected]

19 FinlandSKS Mekaniikka OyMartinkyläntie 5001720 VantaaPhone +358-20-764 65 22Fax +358-20-764 68 [email protected]

19 Finland – chainflex®

SKS Automaatio OyMartinkyläntie 5001720 VantaaPhone +358-20-764 6748Fax +358-20-764 [email protected]

20 Franceigus® SARL49, avenue des PépinièresParc Médicis94260 FresnesPhone +33-1-49 84 04 04Fax +33-1-49 84 03 [email protected]

21 Greece – e-chains®

Chrismotor s.a.71, Sp. Patsi str.118 55 AthensPhone +30-210-34 25 574Fax +30-210-34 25 [email protected]

21 Greece – BearingsJ. & E. Papadopoulos S.A.23, Retsina Street185 45 PiraeusPhone +30-210-4113133Fax [email protected]

22 Hong KongSky Top Enterprises Ltd.Room 1707, Block C; Wah TatInd Centre; Wah Sing Street;Kwai Chung; Hong KongPhone +852-22 43 42 78Fax +852-22 43 42 [email protected]

23 Hungaryigus® Hungária Kft.Mogyoródi u.32.1149 BudapestPhone +36-1-306-64 86Fax +36-1-431-03 [email protected]

23 HungaryTech-Con Kft.Vésõ utca 9-111133 BudapestPhone +36-1-412 41 61Fax +36-1-412 41 [email protected]

24 Indiaigus® (India) Pvt. Ltd.36/1, Sy No. 17/3Euro School Road,Dodda Nekkundi Industrial Area, - 2nd StageMahadevapura PostBangalore 560048Phone +91-80-39 12 78 00Fax +91-80-39 12 78 [email protected]

25 IndonesiaPt. Energi Canggih IndonesiaKelapa Gading SelatanBJ 08 / 14Gading SerpongTangerang 15810Phone +62-21-547 43 64Fax +62-21-547 43 [email protected]

26 IranTameen Ehtiajat Fani Tehran (TAF CO.)72, Iranshar Ave., Unit 515816 Tehran, IranPhone +98-21-8831 78 51Fax +98-21-8882 02 [email protected]

27 Irelandigus® IrelandFitzwilliam Business Centre26 Upper Pembroke StreetDublin 2Phone +353 1 6373921Fax +353 1 [email protected]

28 IsraelConlog LTDP.O. Box 35 71Petach Tikva 49134Phone +972-3-926 95 95Fax +972-3-923 33 [email protected]

29 Italyigus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC)Phone +39-039 5906.1Fax +39-039 [email protected]

30 Japanigus® k.k.Arcacentral 7F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013Phone +81 3 58 19 20 30Fax +81 3 58 19 20 [email protected]

31 LatviaINPAPKatrinas Str. 16Phone +371-750 94 04Fax +371-750 94 [email protected]

32 LebanonMecanix ShopsGebran SafiCharles Helou AvenueBeirutPhone +961 1 486 701Fax +961 1 490 [email protected]

33 LithuaniaHitech UABTerminalo g. 354469 Biruliskiu k.Kauno raj.Phone +370 37 323271Fax +370 37 [email protected]

34 Malaysiaigus® Malaysia Sdn BhdNo. 19-1, Jalan PJU 1/3FSunway Mas Commercial Centre47301 Petaling JayaSelangor D.E.Phone +603-7880 5475Fax +603-7880 [email protected]

34 MalaysiaAutomation Industry & Systems(M) SDN.BHD.50, Lorong Nagasari 11, Taman Nagasari13600 Prai, PenangPhone +60-4-390 56 07Fax +60-4-399 73 [email protected]

35 MoroccoAFIT5, Rue Amir Abdelkader20300 CasablancaPhone +212 522 63 37 69Fax +212 522 61 83 [email protected]

36 Mexicoigus® México S. de R.L. de C.V.Boulevard Aeropuerto 160 Int. 135Col. Corredor Industrial Toluca-Lerma Toluca, C.P. 52004Phone +52-728-284-31 85Fax +52-728-284-31 [email protected]

37 Netherlandsigus® NederlandSterrenbergweg 93769 BS SoesterbergPhone +31-346-35 39 32Fax +31-346-35 38 [email protected]

37 Netherlands – BearingsElcee Holland BVKamerlingh Onnesweg 28NL-3316 GL DordrechtPhone +31-78-6544777Fax [email protected]

igus® worldwide

38 New ZealandAutomation Equipment Ltd.26 Tawn PlacePO Box 5656HamiltonPhone +64-7-849 02 81Fax +64-7-849 24 [email protected]

39 Norway/IcelandASI Automatikk ASIngv. Ludvigsensgate 233007 DrammenPhone +47-32-82 92 90Fax +47-32-82 92 [email protected]

40 PanamaAutomatizaciones Indust-riales, S.A.Via principal a 300 Mts delCentro Comercial Los PueblosPhone +507-399-7728/29Fax [email protected]

41 PeruProfaco S.A.C.Calle San Lorenzo 300SurquilloLima 34 – PerúPhone +51-1-241 43 70 +51-1-242 52 95Fax +51-1-242 86 [email protected]

42 Polandigus® Sp zo.oul. Parowcówa 10 b02-445 WarszawaPhone +48-22-863 57 70Fax +48-22-863 61 [email protected]

43 Portugaligus® Lda.R. Eng. Ezequiel Campos, 2394100-231 PortoPhone +351-22-610 90 00Fax +351-22-832 83 [email protected]

44 RomaniaTechCon Industry SRLCalea Crangasi nr. 60060346 BucurestiPhone +40-21-2219-640Fax [email protected]

44 RomaniaHennlich SRLStr. Patria, Nr17310106 AradPhone +40-257-21 11 19Fax +40-257-21 10 [email protected]

45 RussiaEka-Service Kompani1-aja Dubrowskaja, 2A, k. 35109044 MoskauPhone +7-495-632 66 23Fax +7-495-677 17 [email protected]

45 RussiaBarti OOOp/b 333194358 St. PetersburgPhone +7-812-972 49 14Fax +7-812-448 38 [email protected]

45 RussiaOOO HennlichVagzhanosvkiy pereulok 9,office 404170100 TverPhone +7-4822 49 37 82Fax +7-4822 49 37 [email protected]

46 Saudi ArabiaAFIKhalaf Bin Hesham StreetBox 999831423 DammamPhone +966 3 87 400 33Fax +966 3 84 700 [email protected]

47 SerbiaHennlich doo BeogradUl. S. Markovica 3/411400 MladenovacPhone +381-11 39 43 414Fax +381-11 39 43 [email protected]

48 Singapore – HQ ASEANigus® Singapore Pte Ltd.15 Shaw Road, #03-02Singapore 367953Phone +65-64 87 14 11Fax +65-64 87 15 11Malaysia-Hotline +60-12-709 30 41Thailand-Hotline +66-9-160 73 [email protected]

49 SlovakiaHennlich Industrietechnik s.r.o.Mileti$ova 16SK-821 08 BratislavaPhone +421-2-50 20 25 04Fax +421-2-50 20 25 [email protected]

50 SloveniaHennlich, d. o. o.Industrijska tehnikaPodnart 33SI-4244 PodnartPhone +386-4-532 06 10Fax +386-4-532 06 [email protected]

51 South Africaigus® Pty. Ltd.Unit 14, Heron Park80 Corobrik RoadPO Box 42144017 Riverhorse ValleyPhone +27-31-569 6633Fax +27-31-569 [email protected]

52 South Koreaigus® Korea Co. Ltd.25BL 13LT Namdong Ind. Complex446-11 Nonhyundong, NamdongguIncheon City, 405-300Phone +82-32-821 29 11Fax +82-32-821 29 [email protected]

53 Spainigus® S.L.C/ Llobatona, 6Polígono Noi del Sucre08840 Viladecans – Bar-celonaPhone +34-936-473 950Fax +34-936-473 [email protected]

54 Swedenigus® abKnut Påls väg 8256 69 HelsingborgPhone +46-42-32 92 70Fax +46-42-21 15 [email protected]

54 Sweden – e-chains®

OEM Automatic ABBox 1011 Dalagatan 4573 28 TranåsPhone +46-75-2424100Fax [email protected]

54 Sweden – BearingsColly Components ABP.O. Box 76164 94 KistaPhone +46-8-7030100Fax [email protected]

55 Switzerlandigus® Schweiz GmbHIndustriestr. 114623 NeuendorfPhone +41-62-38 89 797Fax +41-62-38 89 [email protected]

56 Taiwanigus® Taiwan Company Ltd.5F, No. 35, 24th RoadTaichung Industrial ParkTaichung 40850 Phone +886-4-23 58-1000Fax +886-4-23 [email protected]

57 ThailandAutoflexible Engineering Co., Ltd.111 Soi. Sukhumvit, 62/1Bangjak, PhakanongBangkok 10260Phone +66-2-311 21 11Fax +66-2-332 79 [email protected]

58 TunesiaBOUDRANT53, Avenue de Carthage1000 Tunis – TunisiaPhone +216 71 34 02 44Fax +216 71 34 89 [email protected]

59 TurkeyHIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii80000 Karaköy / IstanbulPhone +90-212-249 48 81Fax +90-212-292 08 [email protected]

60 United Arab EmiratesUnigroup (FZE)1st floor Rasana Building M602 Sharjah Airport Free zone SharjahPhone +971 6 55 78 386Fax +971 6 55 78 [email protected]

60 United Arab EmiratesPower & Technology Trd. Co.P.O. Box 33372SharjahPhone +971 6 54 21 300Fax +971 6 54 23 [email protected]

61 United Kingdomigus® UK Ltd.51A Caswell RoadBrackmillsNorthampton NN4 7PWPhone +44-1604-67 72 40Fax Chain +44-01604 67 72 42Fax Bearing +44-01604 67 72 [email protected]

62 UkraineCominpro Ltd.Romena Rollana 12, Office 22061058 KharkovPhone +38-057 717 49 14Fax +38-057 717 49 [email protected]

62 UkraineHennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky RegionPhone +38-06262-335 [email protected]

63 USAigus® inc.50 N. BroadwayP.O. Box 14349East Providence, RI 02914Phone +1-401-438 22 00Fax +1-401-438 72 [email protected]

64 VenezuelaNeumatica Rotonda C.A.Prolong Av. MichelenaC.C. Atlas Locales B-10 y B-11Valencia, Edo. CaraboboPhone +58-241-832.64.64 +58-241-832.32.50 +58-241-838.88.19Fax [email protected]

Issue August 8th 201144 45

Page 24: iglidur® Bearings - Handbook for Automotive Industry

46 47

iglidur® | Analysis igubal® | Analysis

Date: Phone: +91-80-39 12 78 00Fax: +91-80-39 12 78 02

From: To:igus® (India) Pvt Ltd.36/1, Sy No. 17/3, K R Puram HobliMahadevapura, Bangalore-560048

Phone:Fax:

Dimensions: What type of bearing are you currently using?

Shaft diameter (mm): ....................................................... iglidur®

Bearing length (mm): ....................................................... steel backed PTFE bearing

Bearing wall thickness (mm): ........................................... oil filled sintered bronze bearing

Bearing load (N): .............................................................. anti-friction bearing

Running speed (m/s): ...................................................... other

Type of motion: Which problem can iglidur® solve for you?

rotating with ...................................................... U/min dry running chemicals

oscillating with ................................................ degrees abrasion firmness temperatures

linear with ...................................................mm stroke edge pressing dirt, dust, ...

Rate (1/min): .................................................................... vibration dampening cost reduction

Other load characteristics: ...............................................

Lubrication: .........................................................................................

dry Drawing:

oil

grease

water

Ambient temperature (°C) ................................................

Surrounding media (e.g. acids, water, alkalines etc.): ................................................................................................

Sliding surface (e. g. steel, plastic): ...........................................................................................................................

Average roughness Ra: ...................................................

Housing material: .............................................................

Intermittent rating: ...........................................................

Run time (s): ....................................................................

Down time (s): .................................................................

Target service life: ............................................................

Please enter as much information as possible. If you prefer other measuring units, cross out the given unit and write your units next to it. Most applications questions can be answered with minimal data. Please call for further information (Phone: +91-80-39 12 78 005).

Date: Phone: +91-80-39 12 78 005Fax: +91-80-39 12 78 02

From: To:igus® (India) Pvt Ltd.36/1, Sy No. 17/3, K R Puram HobliMahadevapura, Bangalore-560048

Phone:Fax:

Please enter as much information as possible. If you prefer other measuring units, cross out the given unit and write your units next to it. Most applications questions can be answered with minimal data. Please call for further information (Phone: +91-80-39 12 78 005).

Rod ends type A (male thread) Average roughness Ra: ...................................................

Rod ends type B (female thread) Target service life (hrs): .....................................................

Pillow block Current typ: .....................................................................

Spherical bearing .........................................................................................

Flange bearing 2-hole Surrounding media (e.g. acids, water, alkalines): ..............

4-hole .........................................................................................

Clevis Joints with pin and clip

with spring-loaded pin Which problem can igubal® solve for you?

Dimensional series E dry running chemicals

K corrosion dirt

Thread pitch Standard thread vibration dampening dust

Fine thread cost-reduction weight

Speed (m/s; rpm): ............................................................ Other load characteristics: ...............................................

.........................................................................................

Type of movements: Drawing:

rotating

oscillating with ................................................ degrees

linear

Lubrication:

dry

oil

grease

water

Shaft diameter (mm/Inch): ...............................................

.........................................................................................

Bearing load (N): ..............................................................

Ambient temperature (°C): ...............................................

Shaft material (z. B. steel, 303 stainless, plastic): ..............

.........................................................................................

Page 25: iglidur® Bearings - Handbook for Automotive Industry

.in/24 Online shopping –24h! More brochures and catalogs online.

igus® (India) Pvt. Ltd.36/1, Sy No. 17/3, NCPR Layout, Euro School Road,

Dodda Nekkundi Indl Area, 2nd Stage,Mahadevapura Post,

Bangalore- 560048Tel.: +91-80-39127800/ +91-80-39127801

Fax: +91-80-39127802E-Mail: [email protected]

MAT0070819.13 Issue 09/2011

Configured in minutes......delivered in hours......made for years!

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