2.4.Verpackung master 2011 -...

ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54 iiiii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54 www.baumueller.de

1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

800 825 850 875 900 925 950 975 1000

be in motion be in motion be in motion be in motion

Packagingbe in motion be in motion

2 2.02 2.04 2.06 2.08 2.10 2.12 2.14 2.16 2.18 2.20 2.22 2.24 2.26 2.28 2.30 2.32 2.34 2.36 2.38 2.40 2.42 2.44 2.46 2.48 2.50 2.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.542.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.542 2.02 2.04 2.06 2.08 2.10 2.12 2.14 2.16 2.18 2.20 2.22 2.24 2.26 2.28 2.30 2.32 2.34 2.36 2.38 2.40 2.42 2.44 2.46 2.48 2.50 2.982.50 2.982.50

1001301 401 501 601 701 801 901

987 989 991 993 995 997 999A packaging machine produces over 1,000 cartons per minute. This requires high dynamicsand highest precision. DSD, the motor series from Baumüller, meets these requirements with perfection thanks to its high power density and extreme acceleration capability.

2.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.54 32.52 2.56 2.58 2.60 2.62 2.64 2.66 2.68 2.70 2.72 2.74 2.76 2.78 2.80 2.82 2.84 2.86 2.88 2.90 2.982.54 www.baumueller.com

987 989 991 993 995 997 999

Forming and filling machines

Cardboard machines

Blister packaging machines

Food processing machines

Bag forming, filling and sealing machines

Packaged goods handling

Palletizing

Your benefits:

Fulfillment of specific requirements such as highly adhesive, food-suitable grease lubrications,

stainless steel versions etc.

Modular flexible and easily convertible machine concepts

Increased process quality due to extremely high precision and dynamic cycle times

Considerable reduction in energy costs thanks to our direct drive technology

Increased availability of the machine due to low-maintenance drive elements

Cost benefits due to increased power density of the machine

Reduced life-cycle costs

Comprehensive range of services available throughout the entire life cycle of your machines

Global presence with 24 hour service hotline

Baumüller: your technology partner in the packaging industry

Numerous companies working in diverse areas of the packaging industry have, for many years, put their

trust in the innovative power and competence of Baumüller. Baumüller continues to play a pioneering role in

the development of integrated, safety-related system solutions and high efficiency motors.

Baumüller provides dynamic and precise application solutions from a single source. We develop innovative

solutions tailored to your individual requirements for use as individual components or comprehensive systems

which give you a decisive advantage over your competitors.

4 4.02 4.04 4.06 4.08 4.10 4.12 4.14 4.16 4.18 4.20 4.22 4.24 4.26 4.28 4.30 4.32 4.34 4.36 4.38 4.40 4.42 4.44 4.46 4.48 4.50 4.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.544.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54

Future-oriented fully electrical packaging

machines must meet the constantly growing

demands of flexibility and functionality.

Dynamics and flexibility coupled with improved

user-friendliness are the general framework for

the automation system.

Power density Overload capacity Technology functions Dynamics

Engineering Framework ProMaster

ProMaster reduces the complexity of software initialization, care and maintenance. Comprehensive

engineering, comprehensive communication and an implementation of the motion control functions

based on PLCopen that is independent of the drive and field bus system are used.

This allows the implementer to fully concentrate on his or her core competencies without needing

detailed knowledge of the system. Configuration is easy – No complicated programming required.

The transparency of the automation solutions is supported by the clear graphic representation

of the entire machine structure. The communication topology of the machine is shown on each

level at the same time.

Your benefit

Modular and reusable

Minimal development expenditure

Shorter time to market

Lower initial costs

4.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54 54.52 4.56 4.58 4.60 4.62 4.64 4.66 4.68 4.70 4.72 4.74 4.76 4.78 4.80 4.82 4.84 4.86 4.88 4.90 4.984.54 www.baumueller.com 54.56 4.60 4.62 4.64 4.66 4.68 4.76 4.86 4.984.52 4.984.52 4.56 4.984.56 4.58 4.984.58 4.60 4.984.60 4.62 4.984.62 4.64 4.984.64 4.66 4.984.66 4.68 4.984.68 4.70 4.984.70 4.72 4.984.72 4.74 4.984.74 4.76 4.984.76 4.78 4.984.78 4.80 4.984.80 4.82 4.984.82 4.84 4.984.84 4.86 4.984.86 4.88 4.984.88 4.90 4.984.90 4.984.54 4.98www.baumueller.com 4.98www.baumueller.com 4.98

Templates

Kombinieren

Maschine

Steuerung

Applizieren

Parametrieren

Progra

mmieren

Technologiemodule

Funktionsbauste

ine

Sprachen (IE

C 6113

1-3)

Our library concept

Our libraries are comprehensive, optimally matched to your

automation tasks and build upon one another. Combining

different modules is made easier thanks to interfaces. Your

acquired expertise can be transferred to your own libraries,

managed there and used again anytime. Thanks to the use

of international standards (e.g. PLCopen Motion Control) and

technology-specific enhancements from Baumüller, maxi-

mum investment security is guaranteed.

Investment security

Encapsulation of intellectual property through the use of

customer-specific function modules/libraries

Reduced complexity

Quick and easy application thanks to the use of technology

modules

Maintainable, trainable and transparent, since the same

program and axis modules structures are always used

Templates for program structure and axis modules are used

Creation of safety applications from a technological and

process-orientated perspective

Your benefit

The technology modules from Baumüller can be combined with

each other and are based on Motion Control. The precise com-

pensation and synchronization movements can be dynamically

adapted to the process of your machine. An optimized production

process for all machine speeds utilizes the full potential of the ma-

chine. Your process stipulates the cycle for our technology modules.

Machines working continuously or intermittently can implement

a variety of tasks, such as dosing, sealing, stamping, transporting,

shaping, filling, unwinding/rewinding and positioning, using our

technology modules. High process quality with time-optimized

and smooth movement is achieved in this way.

Baumüller technology modulesThe safety library

Baumüller currently offers 17 safety function modules based

on PLCopen Safety which allows for an easy implementation

of advanced safety functions. The comprehensive integration

of safety, motion/logic and communication technology in

Baumüller automation platforms offers the user high perfor-

mance and profitability.

The Motion Control library

The planning of Single Axis and Multi Axis functionality in ac-

cordance with ‘PLCopen Motion Control’ is only carried out using

the relevant function module libraries from a technological point

of view. The standard IEC 61131 programming languages are used.

The system functionality that is required for motion manage-

ment, field bus communication and drives is integrated in the

operating system of the Baumüller b maXX automation system

using a communication and motion manager.

Combine

Machine

Control

Apply

Parameterize

Progra

mming

Templates

Technology modules

Function m

odules

Languages

(IEC 6

1131-3

)

6 6.02 6.04 6.06 6.08 6.10 6.12 6.14 6.16 6.18 6.20 6.22 6.24 6.26 6.28 6.30 6.32 6.34 6.36 6.38 6.40 6.42 6.44 6.46 6.48 6.50 6.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.546.52 6.56 6.58 6.60 6.62 6.64 6.66 6.68 6.70 6.72 6.74 6.76 6.78 6.80 6.82 6.84 6.86 6.88 6.90 6.986.54

b maXX-safePLC b maXX-controllerPLC

SIL - / SIL 3

b maXX HMI

b maXX-safePLC

SIL - / SIL 3

b maXX 5000b maXX 5000

I/Os

Flexible topologies – System solutions

Machine type

Operation

Control

Drives

ActuatorsSensors

Fill & seal machine Traysealer

Applica

tion

Sensor

2nd encoder

Granulator


b maXX-safePLCb maXX PCC

b maXX 4400

Ethernet

b maXX-drivePLC

Labeller

Real-time-

communication

(real-time Ethernet)

Web technology

A visualization product integrated into

current web technologies that can be

easily programmed and integrated into

networked automation solutions.

Safety engineering

Safety control pursuant to EN ISO IEC

61508 covers both the standard and the

safety functions up to SIL 3. Drive-inte-

grated, functional safety pursuant to

IEC 61800-5-2.

PC-based technology

Greatest performance class on the con-

trol, field and communication level for

highly synchronized control and visual-

ization tasks in a device.

Safe real-time Ethernet technology

A standardized, high-performance

and comprehensive real-time Ethernet

system that also integrates safety engi-

neering up to the drive with the safety

protocol FSoE.

Servo technology

and frequency converters

In power classes from <1 kW to >315 kW,

as mono units or as compact rack

technology.

Synchronous and

asynchronous technology

From highly dynamic servo motors to

powerful torque motors with over

13,500 Nm.

Field level

I/O components and encoders

Granulator

8 8.02 8.04 8.06 8.08 8.10 8.12 8.14 8.16 8.18 8.20 8.22 8.24 8.26 8.28 8.30 8.32 8.34 8.36 8.38 8.40 8.42 8.44 8.46 8.48 8.50 8.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.548.52 8.56 8.58 8.60 8.62 8.64 8.66 8.68 8.70 8.72 8.74 8.76 8.78 8.80 8.82 8.84 8.86 8.88 8.90 8.988.54

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 33 44 55 66 77 88 99

11b maXX 4000 has up to eleven slots for plug-in modules and can therefore be individuallyadapted for special automation tasks. The plug-in b maXX-drivePLC module provides integrated intelligent control.

News from the pioneer of direct drive technology: We present to you the new alignable

drive system b maXX 5000 as supplement of our successful b maXX 4000 range. The new

range offers a performance spectrum of 1 kW to 35 kW in a rack system. With power

supplied and regenerative systems, b maXX 5000 can be use worldwide as an energy

efficient drive system. With its Connect Drive System, which enables you to commission

our drives efficiently and economically, it displays the perfect expansion of our existing

product range. Be successful easily with motion at its best.

b maXX – unachieved dynamics and compactness5000


11 12 13 14 15 16 17 18 19 20 21

Baumüller’s approved automation and drive solution b maXX can be adapted

to the corresponding demands with respect to performance and equipment

through its modularity and flexibility. b maXX 4400 offers a power spectrum

from 1,1 kW up to 315 kW with different cooling concepts, such as air and water

cooling or cold plate variants. With the series b maXX 4100 a regenerative system

is at your disposal, which inserts itself smoothly into the automation solution

b maXX. Functional safety relay integrated into the drive available as an option.The peak load and rated load devices supplement the proven bmaXX series and are available in five frame sizes. Whether you need maximum output for continuous operation or only for short durations, the b maXX series offers a customized drive

solution for every application.

b maXX – modular, scalable, open4400

The servo inverter b maXX 3400 is a high-quality servo controller with integrated

position control for power ratings up to 4 kW. b maXX 3400 excels through its

compact, space-saving design. The field-oriented control provides for excellent

performance. Higher-level speed and position control ensure dynamic and exact

positioning. The servo controller is specifically designed for operation with the

DSD 28–100 servomotors and the pancake and linear motor series from Baumüller.

Functional safety relay integrated into the drive available as an option.

b maXX – versatile mini servo controller3400

b maXX 2000 rounds off the converter and controller generation b maXX at the

lower end of the power range. The mini servo controller can be built into the

control cabinet (b maXX 2400) or integrated into motors in the series DSD

28–36 (b maXX 2300). The integration of the controller and power electronics

significantly reduces the amount of cabling that is required. Availability is

significantly increased and maintenance is substantially reduced.

b maXX – compact mini servo controller2000

For a vector control of standard electric motors Baumüller added an high-efficient

and easily to operated frequency converter into the program: The b maXX 1000 is

available in three sizes with capacity ranges from 0.2 to 11 kW. An integrated EMV

filter and various protection and overload monitoring functions ensure a troublefree

operation. An extensive control and data management system ensures a continuously

and exact overview of the current drive status.

b maXX – highly efficient frequency converter1000

10 10.02 10.04 10.06 10.08 10.10 10.12 10.14 10.16 10.18 10.20 10.22 10.24 10.26 10.28 10.30 10.32 10.34 10.36 10.38 10.40 10.42 10.44 10.46 10.48 10.50 10.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.5410.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.5410 10.02 10.04 10.06 10.08 10.10 10.12 10.14 10.16 10.18 10.20 10.22 10.24 10.26 10.28 10.30 10.32 10.34 10.36 10.38 10.40 10.42 10.44 10.46 10.48 10.50 10.9810.50 10.9810.50

The time to switch to direct-drive technology has come

Lower maintenance costs, higher speeds and resulting greater productivity are just a few reasons to

make the change. Additional reasons include the greater flexibility with format and product changes

and maximum repetition and precision with unbeatable dynamic response. Linear direct-drive technology

offers enormous potential for increasing performance.

Conventional linear technology Dynamic direct-drive technology

Linear axis from Baumüller

The advantages of linear direct-drive technology at a glance

Property Advantage to the customer

Very high standard stiffness

Very high precision

Shorter cycle times

Less wear, as there is no coupling

High degree of integration into the machine

Fewer components

Multiple forcers possible on a single axis

Improved product quality

Less waste

Greater profi tability

Increased productivity

Maintenance-free

Greater machine availability

Less space required for the drive technology

Less maintenance required

Less machine downtime

Offset-compensation possible

Increased productivity

New production possibilities

Product advantage

Zero backlash

Dynamic response

Direct load connection

Compact packaging size

Simple design

High variability

Solu

tion

10.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.54 1110.52 10.56 10.58 10.60 10.62 10.64 10.66 10.68 10.70 10.72 10.74 10.76 10.78 10.80 10.82 10.84 10.86 10.88 10.90 10.9810.54 www.baumueller.com 10.98 10.98

The Baumüller LSA 20 linear axis is designed primarily for use in linear packaging and handling

applications and is particularly impressive thanks to it’s excellent price/performance ratio.

Very compact design, minimum installation space required

individual attachment options for cable drag chain, brakes etc.

Minimal weight

Maximum speed: 5 m/s*

Maximum acceleration: 150 m/s2 repeatability up to 5 µm

Defined mechanical and electrical interfaces

LSA 20 plug & play linear axis

Fn G [N]

Fn W [N]

Fmax G + W [N]

vmax [m/s] *

amax [m/s²]

Width x height [mm]

Length, max. [mm]

122

180

480

5

150

210 x 92

6000

376

720

1880

5

150

210 x 92

6000

LSE20 X 1014

216

325

1140

5

150

210 x 92

6000

LSE20 X 1008LSE20 X 1004Linear motor type

Drawing – Technical data

G = closed (non-ventilated)

W = water cooling available as special version* On request up to 10 m/s

12 12.02 12.04 12.06 12.08 12.10 12.12 12.14 12.16 12.18 12.20 12.22 12.24 12.26 12.28 12.30 12.32 12.34 12.36 12.38 12.40 12.42 12.44 12.46 12.48 12.50 12.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.5412.52 12.56 12.58 12.60 12.62 12.64 12.66 12.68 12.70 12.72 12.74 12.76 12.78 12.80 12.82 12.84 12.86 12.88 12.90 12.9812.54

11

90

DSC 056... 10

1000

0.6 – 1.5

36 – 400

20

49

20

99

20

148

Solu

tion

Transport technologyETAη-Drive – Synchronous geared motors

ETAη-Drive – Technical Data

DSC 056... 30

3000

1.6 – 2.9

32 – 337

DSC 056... 20

2000

1.2 – 2.5

34 – 400

n1

Transmission ratio

n2

PN

M2

[rpm]

[rpm]

[kW]

[Nm]

6

164

37

27

6

329

11

180

37

54

6

493

11

270

37

81

The drive system is based on a standard servomotor from the Baumüller DSC range, from which

a motor-gearbox combination has been derived. At the same time the motor has been optimised

electrically and mechanically: The integrated connection technology permits a compact system design

and a special bearing concept the integration of the two-stage bevel helical gearbox. In combination

with the integrated synchronous motor, this exhibits efficiency levels of up to 90 percent. The geared

motor was designed as a shaft-mounted unit and as a result of its surface finish is also suitable for

aseptic applications, for example in the food, drinks and pharmaceuticals industries.


ROI x

Economic considerations

No maintenance costs

Very low life cycle costs

Rapid amortisation

Low expenditure on noise control measures,

due to noise reduction

Lower cleaning costsROI x

Initial outlay

Life Cycle Costs

Higher initial outlay

Lower life cycle costs

Food industry Drinks industry Pharmaceuticals industry

Efficiency

Aseptic design

Power density

Reduction of losses

High efficiencies over a wide range of

speeds and torques

Reduction of surface temperature

No cooling fins

Dirt traps eliminated

Use of food-compatible lubricants

and paints

High degree of integration into the machine

Reduced installation volume

Reduction of operating costs

Maintenance of temperature level for contact guard

Very easy to clean

No accumulation of germs

Broad range of uses

Low cleaning costs

Competitive advantage

Simplified handling and fitting

Encoderless operation Less susceptible to faults

Integration of the main connection technology

Reduced initial outlay and maintenance costs

Reduced cabling expenditure

Your advantages at a glance

14 14.02 14.04 14.06 14.08 14.10 14.12 14.14 14.16 14.18 14.20 14.22 14.24 14.26 14.28 14.30 14.32 14.34 14.36 14.38 14.40 14.42 14.44 14.46 14.48 14.50 14.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.5414.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.5414 14.02 14.04 14.06 14.08 14.10 14.12 14.14 14.16 14.18 14.20 14.22 14.24 14.26 14.28 14.30 14.32 14.34 14.36 14.38 14.40 14.42 14.44 14.46 14.48 14.50 14.9814.50 14.9814.50


Subject to change. The values specified are maximum values.

For details, please refer to the relevant technical documentation.

DSD 28-100 – Technical Data

Capacity

Torque

Acceleration

PN [kW]

nN [min-1]

J [kgcm2]

M0 [Nm]

M0max [Nm]

DSD 45

1.37

4500

1.9

5.2

25

DSD 56

5.4

4500

5.7

15.5

52

DSD 71

10.1

4500

16.5

34.5

100

DSD 100

17

3000

77

89

210

PN [hp]

nN [min-1]

J [lb in2]

M0 [lbf ft]

M0max [lbf ft]

DSD 45

1.8

4500

0.65

3.8

18

DSD 56

7.2

4500

1.9

11.4

38

DSD 71

13.5

4500

5.6

25.4

74

DSD 100

22.8

3000

26.3

65.6

155

DSD 28

0.57

6000

0.20

1.2

3.9

DSD 36

0.90

6000

0.42

2.8

8.4

DSD 28

0.76

6000

0.07

0.89

2.88

DSD 36

1.21

6000

0.14

2.07

6.20

The DSD series is available in an air-

cooled version. A water-cooled version

will be available soon.

DSD 28-100 – Dynamic motors

Maximum dynamic response due to excellent torque/inertial mass ratio

Excellent smooth running characteristics

High overload capability

Smooth housing surface – not easily soiled

Sleek, uniform housing design

Almost no cogging effect

Permanent magnet synchronous servo motors

Main connection via terminal box or connector (DSD 28-45 via connector only)

IP65 degree of protection, regardless of cooling method

Encoders: resolver, SinCos encoder (optional)

All types optionally with brake

Solu

tion

14.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.54 1514.52 14.56 14.58 14.60 14.62 14.64 14.66 14.68 14.70 14.72 14.74 14.76 14.78 14.80 14.82 14.84 14.86 14.88 14.90 14.9814.54 www.baumueller.com 14.98 1514.56 14.60 14.62 14.64 14.66 14.68 14.76 14.86 14.9814.52 14.9814.52 14.56 14.9814.56 14.58 14.9814.58 14.60 14.9814.60 14.62 14.9814.62 14.64 14.9814.64 14.66 14.9814.66 14.68 14.9814.68 14.70 14.9814.70 14.72 14.9814.72 14.74 14.9814.74 14.76 14.9814.76 14.78 14.9814.78 14.80 14.9814.80 14.82 14.9814.82 14.84 14.9814.84 14.86 14.9814.86 14.88 14.9814.88 14.90 14.9814.90 14.9814.54 14.98www.baumueller.com 14.98www.baumueller.com 14.98


Capacity

Torque

Acceleration

DSC 45-100 – Compact motors

Compact design with high power density

IP65 degree of protection, regardless of cooling method

Main connection and encoder connection via rotatable connectors

Excellent smooth running characteristics

Smooth housing surface – not easily soiled

Sleek, uniform housing design

Permanent magnet synchronous servo motors

High overload capability

Almost no cogging effect

Encoders: resolver, SinCos (optional)

All types optionally with brake

The DSC series is available in an

air-cooled version. A water-cooled

version will be available soon.

Subject to change. The values specified are maximum values.

For details, please refer to the technical documentation

PN [kW]

nN [min-1]

J [kgcm2]

M0 [Nm]

M0max [Nm]

DSC 45

1.3

3000

3.2

6.2

25.5

DSC 56

5.3

2600

10.6

21

48

DSC 71

10

2700

31.1

40

84

DSC 100

12.7

1800

101.2

78

126

PN [hp]

nN [min-1]

J [lb in2]

M0 [lbf ft]

M0max [lbf ft]

DSC 45

1.7

3000

1.1

4.6

18.8

DSC 56

7.1

2600

3.6

15.5

35.4

DSC 71

13.4

2700

10.6

29.5

62.0

DSC 100

17.0

1800

34.6

57.5

92.9

DSC 45-100 – Technical data

Solu

tion

16 16.02 16.04 16.06 16.08 16.10 16.12 16.14 16.16 16.18 16.20 16.22 16.24 16.26 16.28 16.30 16.32 16.34 16.36 16.38 16.40 16.42 16.44 16.46 16.48 16.50 16.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.5416.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.5416 16.02 16.04 16.06 16.08 16.10 16.12 16.14 16.16 16.18 16.20 16.22 16.24 16.26 16.28 16.30 16.32 16.34 16.36 16.38 16.40 16.42 16.44 16.46 16.48 16.50 16.9816.50 16.9816.50


Lösu

ng

be in motion be in motion be in motion be in motion Output

Torque

Acceleration

Water-cooled variants of the

DST high-torque motors are

available.

DST2-135-400 – the powerful high-torque motors

Good true running characteristics

Energy efficient thanks to a high efficiency of drive package

Suitable for demanding direct drive technology

High torque levels at low speeds

Low noise

Water cooling system made of stainless steel

Compact and robust design

Smooth casing surface – not liable to contamination with dirt

Permanently excited high-torque motors

IP54 protection

Encoder: Resolver, SinCos encoder (option)

Other encoders are available on request

Solu

tion

DST2-135-400 – Technical Data

DST2-135

2.7-60

175 - 1500

140 - 580

325 - 1110

DST2-200

5.5-126

150 - 1000

310 - 2030

790 - 4450

DST2-315

16-280

100 - 500

1200 - 8600

3330 - 18400

DST2-135

3.6-80

175 - 1500

103 - 427

240 - 819

DST2-200

7.4-169

150 - 1000

229 - 1497

620 - 3496

DST2-315

21-375

100 - 500

885 - 6343

2456 - 13571

DST2-260

20-225

150 - 600

1160 - 4760

2410 - 9800

DST2-260

27-302

150 - 600

856 - 3513

1779 - 7232

DST2-400

94-320

100 - 300

9000 - 19300

15400 - 32900

DST2-400

126-429

100 - 300

6642 - 14243

11365 - 24280

[kW]

[min-1]

[Nm]

[Nm]

[hp]

[min-1]

[lbf ft]

[lbf ft]

PN

nN

MN

M0max

PN

nN

MN

M0max

Subject to modifications. The values quoted are maximum values.

For details, refer to the technical documentation.

16.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.54 1716.52 16.56 16.58 16.60 16.62 16.64 16.66 16.68 16.70 16.72 16.74 16.76 16.78 16.80 16.82 16.84 16.86 16.88 16.90 16.9816.54 www.baumueller.com 16.98 17 16.9816.52 16.9816.52 16.56 16.9816.56 16.58 16.9816.58 16.60 16.9816.60 16.62 16.9816.62 16.64 16.9816.64 16.66 16.9816.66 16.68 16.9816.68 16.70 16.9816.70 16.72 16.9816.72 16.74 16.9816.74 16.76 16.9816.76 16.78 16.9816.78 16.80 16.9816.80 16.82 16.9816.82 16.84 16.9816.84 16.86 16.9816.86 16.88 16.9816.88 16.90 16.9816.90 16.9816.54 16.98www.baumueller.com 16.98www.baumueller.com 16.98

Switchgear cabinet production & sheet metal solutions

Individual switchgear cabinets, sheet metal solutions, control

desks and machine cladding in stainless steel and black plate.

Use individual design to stand out from the crowd.

As a system provider of sheet metal and wiring solutions,

we manufacture according to your requirements, from the

customer-specific sheet metal components to fully-wired

electrical systems. We take the strain out of your manufacturing

process and supply cost-optimised prototypes, individual

parts or complete series.

Products and solutions

Machine cladding systems

Control desks and control stands

Specially designed switchgear cabinets

Customised engineering designs according to customer requirements

Wired switchgear systems

Our services

Design advice

Planning, development, design – Pro-E, STEP, IGES, PDF, DXF

Sheet metal processing using state-of-the-art machinery: punching,

bending, welding, riveting, press-fitting of ST 1203, ALMG 3 and V2A

Powder coating – structured or smooth, colour according to

customer requirements

Surface treatment – anodising, coating, labelling, screen printing

Prefabrication, final assembly, module assembly

Series wiring in accordance with specified circuit diagrams

Cable harness manufacturing

Dispatch, packaging and logistics according to customer requirements

Solu

tion

18 18.02 18.04 18.06 18.08 18.10 18.12 18.14 18.16 18.18 18.20 18.22 18.24 18.26 18.28 18.30 18.32 18.34 18.36 18.38 18.40 18.42 18.44 18.46 18.48 18.50 18.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.5418.52 18.56 18.58 18.60 18.62 18.64 18.66 18.68 18.70 18.72 18.74 18.76 18.78 18.80 18.82 18.84 18.86 18.88 18.90 18.9818.54

Serv

ices

Services for the packaging industry – Service throughout the entire life cycle of your machines

The network of Baumüller subsidiaries and partners all over the world is available to you and your

customers as a service partner. We offer a wide range of one-stop innovative and solution-oriented

services round the clock and on site, wherever your machines are in service.

Our common goal: increased availability of your machines and systems.

Development and consulting

Baumüller is an innovative development and consulting partner for the packaging industry. Our speci-

alists are on hand right from the concept stage of your machines to assist you in development of the

ideal solution for your drive and automation system – specially adapted to your specific application.

Training

Whether it be complex automation systems or individual components we can train your employees using

application-specific training modules that are fully matched to your requirements. Your employees can

then use the knowledge acquired to get the most out of their machines. Training courses can be held on site

or at our training centre, the Baumüller Academy. We also offer courses for your end customers, for example

in the correct application of the drive system or systematic troubleshooting.

Serv

ices


Serv

ices

Serv

ices

Global 24 hour service hotline: +49 911 5432-133

Maintenance

A professionally maintained machine supports reliable production and the safety for your employees. In addition,

this gives you reliable and conclusive information on the condition of your machines. Your machines and systems are

carefully inspected and maintained using state-of-the-art testing and measuring instruments. In the event of irregularities

we will inform you of the causes and provide appropriate solutions.

Repair

Our many years of experience and technical equipment in our worldwide branches means we can provide high-quality

repair services for your complete drive train ranging from the replacement of defective parts to complete overhaul. Many of

our subsidiaries and partners have experience in the repair of converters and motors by other manufacturers. This provides

your end customers with an additional advantage: One-stop service.

Spare parts

In order to be able to rectify a breakdown immediately, the correct replacement components and spare parts must be

available at short notice. We can develop a comprehensive service concept with you and put together a technically

appropriate and cost-effective selection of components and spare parts. If necessary, we can supply missing components

throughout the world, day and night by express courier.

Installation and commissioning of machines and systems

From the installation of individual components to the relocation of complete manufacturing lines and the commissioning of

turnkey plants: Our experienced specialists and the detailed procedure developed with you ensure the professional and safe

installation and commissioning of your machines and systems all over the world. We implement every project in accordance

within the agreed timescales and in compliance with the stipulated guidelines and quality standards.

ii ii,02 ii,04 ii,06 ii,08 ii,10 ii,12 ii,14 ii,16 ii,18 ii,20 ii,22 ii,24 ii,26 ii,28 ii,30 ii,32 ii,34 ii,36 ii,38 ii,40 ii,42 ii,44 ii,46 ii,48 ii,50 ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54ii,52 ii,56 ii,58 ii,60 ii,62 ii,64 ii,66 ii,68 ii,70 ii,72 ii,74 ii,76 ii,78 ii,80 ii,82 ii,84 ii,86 ii,88 ii,90 ii,98ii,54

1000 2000 3000 4000 5000 6000 7000 8000 9000 1000030 40 42 54 64 84 115 128 173 192

800 825 850 875 900 925 950 975 1000


Responsible for content: Baumüller Nürnberg GmbH Ostendstraße 80–90 90482 Nürnberg T: +49 (0) 911 5432 - 0 F: +49 (0) 911 5432 - 130 www.baumueller.com

All data/information and particulars given in this brochure is non-binding customer information, subject to constant further development and continuously updated by our permanent alteration service. Please note that all particulars/figures/information is current data at the date of printing. These particulars are not legally binding for the purpose of measurement, calculation or cost accounting. Prior to using any of the information contained in this brochure as a basis for your own calculations and/or applications, please inform yourself about whether the information you have at your disposal is up to date. Therefore, no liability is assumed for the correctness of the information.

2.185.en.03/11.05E

03/11

Headquarters Subsidiaries

Baumüller Nürnberg GmbHOstendstraße 80-90, DE-90482 Nürnberg T: +49 (0) 911 5432 - 0, F: +49 (0) 911 5432 - 130www.baumueller.com

Baumüller Anlagen-Systemtechnik GmbH & Co. KGOstendstraße 84, DE-90482 Nürnberg T: +49 (0) 911 54408 - 0, F: +49 (0) 911 54408 - 769www.baumueller.com

Baumüller Reparaturwerk GmbH & Co. KGAndernacher Straße 19, DE-90411 Nürnberg T: +49 (0) 911 9552 - 0, F: +49 (0) 911 9552 - 999www.baumueller-services.com

Nürmont Installations GmbH & Co. KGAm Keuper 14, DE-90475 Nürnberg T: +49 (0) 9128 9255 - 0, F: +49 (0) 9128 9255 - 333www.nuermont.com

ArgentinaMektron Ingenieria y desarrollo, Maza 1452 C.A.B.A., Buenos Aires, ARG T: +54 11 4931 8721, F: +54 11 4931 8721

AustraliaBaumüller Australia Pty. Ltd. 19 Baker Street, Botany NSW 2019, Sydney, AU T: +61 2 83350 - 100, F: +61 2 83350 - 169

AustriaBaumüller Austria GmbH Im Bäckerfeld 17, AT-4060 Leonding T: +43 (0) 732 674414 - 0, F: +43 (0) 732 674414 - 32

BrazilNC Service Indústria e Comércio Ltda. Av. Tamboré, 1217 Baruerí-SP, BR-06460-000 T: +55 (0) 11 4134 - 0502, F: +55 (0) 11 4195 - 2479

ChinaBaumueller Automation Equipment Trading (Shanghai) Co. Ltd. T20-3, No. 258 Jinzang Road Jinqiao Export Processing Zone, Pudong, 201206 Shanghai, CN T: +86 (0) 21 5031 0336, F: +86 (0) 21 5031 6106

ChinaBeijing Yanghai Automation Technology Co., Ltd. Room 1008, No.7, Huaqing Business Building, Iluaqing Garden, Wudaokou, Haidian District, 100083 Beijing, CN T: +86 (0) 10 8286 7980, F: +86 (0) 10 8286 7987

Czech Republic, SlovakiaVAE Prosys s.r.o. Varsavska 9a, CZ-709 00 Ostrava T: +420 596 616 555, F: +420 596 616 777

France Baumüller France S.à.r.l. Parc Saint Exupéry 6 bis, rue Maryse Bastié, FR-69500 Bron T: +33 (0) 4 3724 0900, F: +33 (0) 4 7826 3420

FranceBaumüller France S.à.r.l. 9 rue de la Durance, FR-67100 Strasbourg T: +33 (0) 3 8840 1251, F: +33 (0) 3 8840 0724

Germany - DarmstadtBaumüller Nürnberg GmbH Waldstraße 1, DE-64347 Griesheim T: +49 (0) 6155 8430 - 0, F: +49 (0) 6155 8430 - 20

Germany - FreibergNürmont Installations GmbH & Co. KG Am Junger Löwe Schacht 11, DE-09599 Freiberg T: +49 (0) 3731 3084 - 0, F: +49 (0) 3731 3084 - 33

Germany - HannoverBaumüller Nürnberg GmbH Bohlenweg 10, DE-30853 Langenhagen T: +49 (0) 511 771 968 - 0, F: +49 (0) 511 771 968 - 77

Germany - MünchenBaumüller Reparaturwerk GmbH & Co. KG Meglingerstraße 58, DE-81477 München T: +49 (0) 89 748 898 - 0, F: +49 (0) 89 748 898 - 55

Germany - NeuruppinNürmont Installations GmbH & Co. KG Alfred-Wegener-Straße 15, DE-16816 Neuruppin T: +49 (0) 3391 40597 - 0, F: +49 (0) 3391 40597 - 19

Germany - RossauBaumüller Anlagen-Systemtechnik GmbH & Co. KG Am Rossauer Wald 7, DE-09661 Rossau T: +49 (0) 37207 6508 - 10, F: +49 (0) 37207 6508 - 61

Great BritainBaumüller UK (South) Ltd. 14 Redlands Centre, GB-Coulsdon, Surrey CR5 2HT T: +44 (0) 208 - 763 2990, F: +44 (0) 208 - 763 2959

Great Britain Baumüller UK (North) Ltd. Cyprus Building, Mossley, GB-Lancashire, OL5 9BL T: +44 (0) 1457 8374 - 95, F: +44 (0) 1457 8374 - 90

IndiaBaumüller India Pvt. Ltd. „Kavi“ - Survey- 94/ 7, Plot- 38, Paud Road, Bhusari Colony, Kothrud, IN-411038 Pune T: +91 20 401603 33, F: +91 20 254241 79

Israel SERVI-TECH LTD. 48d HaHaroshet St. Building 34/10 P.O.B 6371, Ind. Zone Carmiel 20651 T: +972-4-9589550, F: +972-4-9589551

ItalyBaumüller Italia S.r.l. Viale Italia 12, IT-20094 Corsico (Mi) T: +39 02 45100 - 181, F: +39 02 45100 - 426

NetherlandsBaumüller Benelux B.V. Regenbeemd 6, NL-4825 AT Breda T: +31 (0) 76 5717111, F: +31 (0) 76 5871211

PolandMekelburger Polska Ul. Kóscielna 39 F/3, PL-60537 Poznán T: +48 601 87 87 03, F: +48 (0) 61 8481 520

RussiaProSensor Zavodskaya Street 1B building 2 RU-124365 Moscow, Zelenograd, T: +7 495 6428 476, F: +7 495 6428 477

Slovenia, CroatiaBaumüller Dravinja d.o.o. Delavska cesta 10, SI-3210 Slovenske-Konjice T: +386 3 75723 - 00, F: +386 3 75723 - 32 / 33

South AfricaMotion Tronic cc Unit 18 Wareing Park, ZA-3610 Pinetown T: +27 31 7011620, F: +27 86 6150597

South KoreaBomac Systems 417 Yucheon Factophia, 196 Anyang-7 dong, Mananku, Anyangsi, Kyungkido 430-017, KR T: +82 31 467 - 2030, F: +82 31 467 - 2033

SpainBaumüller Ibérica S.A. C/ Crom, 35-37, 2º2ª, ES-08907 Hospitalet de Llobregat, T: +34 93 263 0985, F: +34 93 263 2059

SwitzerlandBaumüller Swiss AG Oberwiesenstrasse 75, CH-8500 Frauenfeld T: +41 (0) 52 723 28 - 00, F: +41 (0) 52 723 28 - 01

ThailandMr. Tom Sale and Service Co., Ltd. 39/9 Moo 1, Tepkanjana Rd., Tambol Nadee Amphur Muang, TH-74000 Samutsakorn T: +66 34 854932-4, F: +66 34 854935

TurkeyBaumüller Motor Kontrol Sistem San. ve Tic. Ltd. Sti. Girne Mah., Kücükyali Is Merkezi, B Blok No. 12 Maltepe, TR-34852 Maltepe - Istanbul T: +90 216 519 – 9071, F: +90 216 519 – 9072

USABaumueller-Nuermont Corp. 1858 S. Elmhurst Road, US-Mount Prospect, IL 60056, T: +1 847 956-7392, F: +1 847 956-7925

USABaumueller-Nuermont Corp. 1555 Oakbrook Drive Suite 120, US-Norcross, GA 30093 , T: +1 678 291-0535, F: +1 678 291-0537

USABaumueller-Nuermont Corp. 429 B Hayden Station Road, US-Windsor, CT 06095, T: +1 860 243-0232, F: +1 860 286-3080

Venezuela, Colombia, EcuadorNimbus International 6861 SW 196th Ave, Ste. 304, US-Pembroke Pines, FL 33332, T: +1 954 252-9242, F: +1 954 252-5372

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