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THE EFFECT OF INTERMITTENT DRYING ON DRYING KINETICS AND QUALITY CHANGE DYNAMICS OF ORGANIC CARROT (DAUCUS CAROTA V. LAGUNA) Rosalizan Md Saleh 1 , Andrea Emiliozzi 1,2 , Boris Kulig 1 , Oliver Hensel 1 and Barbara Sturm 1 1 Department of Agricultural and Biosystems Engineering, University of Kassel, Nordbahnhofstrasse 1a, 37213 Witzenhausen, Germany 2 Department for Innovation in Biological, Agro-food and Forest system, University of Tuscia, Via S. Camillo de Lellis snc, 01100 Viterbo, Italy Email : [email protected] MATERIALS & METHOD RESULTS & DISCUSSION CONCLUSION REFERENCES INTRODUCTION ACKNOWLEDGEMENTS The authors gratefully acknowledge University of Kassel and Malaysian Agricultural Research & Development Institute (MARDI) for the supervision, PhD scholarship and financial support. The authors also wish to thank Mr. Andrea Emilliozzi for the technical assistance in this study. The study is also a part of research programme under the SusOrgPlus project within the framework of the CORE Organic Cofund Programme and is supported by funds of the Federal Ministry of Food and Agriculture (BMEL) based on a decision of the Parliament of the Federal Republic of Germany via the Federal Office for Agriculture and Food (BLE) under the innovation support programme (Project number: BLE - 2817OE005). Washed, peeled and cut into 3.5 mm sliced thickness Organic carrots Drying at 60 °C with 1 and 3 hours tempering at 30% & 40% mc Drying kinetics , mathematical modelling & quality analyses Fig.1. Effective drying time for continuous and intermittent drying of carrots. The study indicates that, intermittent drying with tempering is promising due to reduced drying times and increased quality retention for convective drying of organic carrots. Further research needs to be focused on dynamic changes of product quality throughout the process since changes in process settings at significant points will help to increase the retention of valuable components leading to high quality product for consumers. Moreover better process control can be developed and improved for industrial application in the future. Drying treatment Moisture diffusivity (m 2 /s) Effective drying time (min) 60°C-continuous drying 3.247 x 10 -10 330 60°C-1 hour tempering at 30% mc 3.909 x 10 -10 246 60°C-3 hour tempering at 30% mc 3.909 x 10 -10 246 60°C-1 hour tempering at 40% mc 3.516 x 10 -10 270 60°C-3 hour tempering at 40% mc 4.219 x 10 -10 270 Table 1 : Moisture diffusivity and effective drying time during intermittent drying of organic carrot. Fig. 2. Total color changes (∆E) of carrot during continuous and intermittent drying. Fig.3. Retention of total carotenoids of carrot during continuous and intermittent drying 0 2 4 6 8 10 12 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Total color changes, ∆E Moisture ratio (MR) Continuous drying 60°C-1 hour tempering at 30% mc 60°C-3 hour tempering at 30% mc 60°C-1 hour tempering at 40% mc 60°C-3 hour tempering at 40% mc Tempering at 40% mc Tempering at 30% mc 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 50 100 150 200 250 300 Moisture ratio (MR) Drying time (minutes) Continuous drying 60°C-1 hour tempering at 30% mc 60°C-3 hour tempering at 30% mc 60°C-1 hour tempering at 40% mc 60°C-3 hour tempering at 40% mc Tempering at 30% mc Tempering at 40% mc 40 60 80 Continuous drying 1 hour tempering at 30% MC 3 hours tempering at 30% MC 1 hour tempering at 40% MC 3 hours tempering at 40% MC Retention of total carotenoids (%) Drying treatments at 60°C Convective drying with continuous heat supply is the most common drying technique due to its easy application and available technology globally. However, there is a growing trend to combine different drying technique according to product characteristics in order to minimize energy consumption and to preserve product quality [1] [2]. One strategy is the application of intermittent drying which involves a resting period or tempering during the drying process which includes pulsating of the three main process parameters: heat input, chamber pressure and air velocity as heat is applied discontinuously [3]. The technique has shown a positive response towards preserving the active ingredients in agricultural crops [4] [5]. So, based on this, the intermittent drying technique was tested as measures to determine its effect on drying kinetic, dynamic quality changes and moisture diffusivity of organic carrot in a convective cabinet dryer at 60°C with 1 and 3 hours tempering period. Tempering was performed at 30% and 40% moisture level. The temperature and moisture levels were chosen due to the fact that the highest retention of total carotenoids was observed at 60 °C which is based on our previous study [6] . We also found that, rapid deterioration of total carotenoids was observed between 40% to 30% moisture levels which indicates that the critical degradation lies in this area at which point appropriate process and parameters setting need to be controlled. The results show that tempering for 1 and 3 hours at 40% and 30% moisture content shortened the effective drying time by 18.2 % to 24.5% in comparison to the control (Figure 1 and Table 1). A decrease in effective drying time is the result of rapid moisture removal from the surface of the material to the environment due to the tempering period. Tempering period during the drying process allows sufficient time for the moisture to diffuse from the interior to the surface of the material when no heat is supplied and consequently resulting in better moisture distribution within the sample and finally leading to a shorter drying time as compared with continuous drying [7]. It was also observed that, the slopes of the drying curves reduce with time which indicated that the drying process was fully within the falling rate period. The displayed graph in Figure 1 also showed that, the moisture ratio starts to level off after 180 minutes of drying and onwards for all treatments. Tempering at 40% moisture level had shown longer drying time as compared with 30% moisture level (Table 1). This is because the samples contain slightly higher moisture content initially at the beginning of the tempering period so more time is needed to remove the extra moisture to the desired moisture content. The effective moisture diffusivity as in Table 1 was increased for all tempering treatment as compared with continuous drying. [1] Ramallo, L. A., Lovera, N. N., & Schmalko, M. E., 2010, Effect of the application of intermittent drying on Ilex paraguariensis quality and drying kinetics. Journal of Food Engineering, 97(2), 188-193. [2] Menshutina, N.V., Gordienko, A.A., Voynovsky, M.G. and Kudra, T., 2004, Dynamic analysis of drying energy consumption. Drying Technology, 22, 2281-2290. [3] Chua, K.J., Mujumdar, A.S. and Chou, S.K., 2003, Intermittent drying of bioproducts-an overview. Bioresource Technology, 90, 285-295. [4] Lekcharoenkul, P., Tanongkankit, Y., Chiewchan, N., and Devahastin, S., 2014, Enhancement of sulphoraphane content in cabbage outer leaves using hybrid drying technique and stepwise change of drying temperature.Journal of Food Engineering, 122, 56-61. [5] Hii, C.L., Law, C.L. and Law, M.C., 2013, Simulation of heat and mass transfer of cocoa beans under stepwise drying conditions in a heat pump dryer. Applied Thermal Engineering, 54, 264-271. [6] Md Saleh, R., Kulig, B., Hensel, O. And Sturm, B., 2019, Investigation of dynamic quality changes and optimization of drying parameters of carrot. Journal of Food Process Engineering (under review). [7] Jumah, R., Al-Kteimat, E., Al-Hamad, A., & Telfah, E., 2007, Constant and intermittent drying characteristics of olive cake. Drying Technology, 25(9), 1421-1426. [8] Ramakrishnan, T. V., & Francis, F. J.,1979, Stability of carotenoids in model aqueous systems 1. Journal of Food Quality, 2(3), 177-189. High retention of total carotenoids at 78% with minimal color changes at 8.4 (Figure 2 and 3) can be obtained when tempering for 3 hours at 30% moisture content (wb) due to shorter effective drying time that could reduce the exposure time to hot air and consequently minimise the degradation of total carotenoid with better color retention. Tempering for 1 hours had shown almost no significant effect on total carotenoids retention for both moisture levels because shorter tempering time is not sufficient to allow moisture migration towards the surface and finally leading to deterioration of total carotenoids. It was documented that, sufficient layer of water on the surface will preserve total carotenoids from heat damage and consequently minimize the degradation [8]. 164 2/21

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THE EFFECT OF INTERMITTENT DRYING ON DRYING KINETICS AND QUALITY

CHANGE DYNAMICS OF ORGANIC CARROT (DAUCUS CAROTA V. LAGUNA)

Rosalizan Md Saleh1, Andrea Emiliozzi 1,2, Boris Kulig1, Oliver Hensel1 and Barbara Sturm1

1Department of Agricultural and Biosystems Engineering, University of Kassel, Nordbahnhofstrasse 1a, 37213 Witzenhausen, Germany

2 Department for Innovation in Biological, Agro-food and Forest system, University of Tuscia, Via S. Camillo de Lellis snc, 01100 Viterbo, Italy

Email : [email protected]

MATERIALS & METHOD

RESULTS & DISCUSSION

CONCLUSION

REFERENCES

INTRODUCTION

ACKNOWLEDGEMENTSThe authors gratefully acknowledge University of Kassel and Malaysian Agricultural Research & DevelopmentInstitute (MARDI) for the supervision, PhD scholarship and financial support. The authors also wish to thankMr. Andrea Emilliozzi for the technical assistance in this study. The study is also a part of research programmeunder the SusOrgPlus project within the framework of the CORE Organic Cofund Programme and is supportedby funds of the Federal Ministry of Food and Agriculture (BMEL) based on a decision of the Parliament of theFederal Republic of Germany via the Federal Office for Agriculture and Food (BLE) under the innovation supportprogramme (Project number: BLE - 2817OE005).

Washed, peeled and cut into 3.5 mm sliced thickness

Organic carrots

Drying at 60 °C with 1 and 3 hours tempering at 30% &

40% mc

Drying kinetics , mathematical modelling & quality analyses

Fig.1. Effective drying time for continuous and intermittent drying of carrots.

The study indicates that, intermittent drying with tempering is promising due toreduced drying times and increased quality retention for convective drying oforganic carrots. Further research needs to be focused on dynamic changes ofproduct quality throughout the process since changes in process settings atsignificant points will help to increase the retention of valuable components leadingto high quality product for consumers. Moreover better process control can bedeveloped and improved for industrial application in the future.

Drying treatment Moisture diffusivity (m2/s) Effective drying

time (min)

60°C-continuous drying 3.247 x 10-10 330

60°C-1 hour tempering at 30% mc 3.909 x 10-10 246

60°C-3 hour tempering at 30% mc 3.909 x 10-10 246

60°C-1 hour tempering at 40% mc 3.516 x 10-10 270

60°C-3 hour tempering at 40% mc 4.219 x 10-10 270

Table 1 : Moisture diffusivity and effective drying time during intermittent drying of organic carrot.

Fig. 2. Total color changes (∆E) of carrot during continuous and intermittent drying.

Fig.3. Retention of total carotenoids of carrot during continuous and intermittent drying

0

2

4

6

8

10

12

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Tota

l co

lor

chan

ges,

∆E

Moisture ratio (MR)

Continuous drying

60°C-1 hour tempering at 30% mc

60°C-3 hour tempering at 30% mc

60°C-1 hour tempering at 40% mc

60°C-3 hour tempering at 40% mc

Tempering at 40% mc

Tempering at 30% mc

0

0.1

0.2

0.3

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0.5

0.6

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1

0 50 100 150 200 250 300

Mo

istu

re r

atio

(M

R)

Drying time (minutes)

Continuous drying

60°C-1 hour tempering at 30% mc

60°C-3 hour tempering at 30% mc

60°C-1 hour tempering at 40% mc

60°C-3 hour tempering at 40% mc

Tempering at 30% mc

Tempering at 40% mc

40

60

80

Continuous drying 1 hour temperingat 30% MC

3 hours temperingat 30% MC

1 hour temperingat 40% MC

3 hours temperingat 40% MC

Ret

enti

on

of

tota

l car

ote

no

ids

(%)

Drying treatments at 60°C

Convective drying with continuous heat supply is the most common drying technique due to its easy application and available technology globally. However, there is a growingtrend to combine different drying technique according to product characteristics in order to minimize energy consumption and to preserve product quality [1] [2]. One strategy isthe application of intermittent drying which involves a resting period or tempering during the drying process which includes pulsating of the three main process parameters: heatinput, chamber pressure and air velocity as heat is applied discontinuously [3]. The technique has shown a positive response towards preserving the active ingredients inagricultural crops [4] [5]. So, based on this, the intermittent drying technique was tested as measures to determine its effect on drying kinetic, dynamic quality changes andmoisture diffusivity of organic carrot in a convective cabinet dryer at 60°C with 1 and 3 hours tempering period. Tempering was performed at 30% and 40% moisture level. Thetemperature and moisture levels were chosen due to the fact that the highest retention of total carotenoids was observed at 60 °C which is based on our previous study [6] . Wealso found that, rapid deterioration of total carotenoids was observed between 40% to 30% moisture levels which indicates that the critical degradation lies in this area at whichpoint appropriate process and parameters setting need to be controlled.

The results show that tempering for 1 and 3 hours at 40% and 30% moisture contentshortened the effective drying time by 18.2 % to 24.5% in comparison to the control(Figure 1 and Table 1). A decrease in effective drying time is the result of rapidmoisture removal from the surface of the material to the environment due to thetempering period. Tempering period during the drying process allows sufficient timefor the moisture to diffuse from the interior to the surface of the material when noheat is supplied and consequently resulting in better moisture distribution withinthe sample and finally leading to a shorter drying time as compared with continuousdrying [7]. It was also observed that, the slopes of the drying curves reduce withtime which indicated that the drying process was fully within the falling rate period.The displayed graph in Figure 1 also showed that, the moisture ratio starts to leveloff after 180 minutes of drying and onwards for all treatments. Tempering at 40%moisture level had shown longer drying time as compared with 30% moisture level(Table 1). This is because the samples contain slightly higher moisture contentinitially at the beginning of the tempering period so more time is needed to removethe extra moisture to the desired moisture content. The effective moisturediffusivity as in Table 1 was increased for all tempering treatment as compared withcontinuous drying.

[1] Ramallo, L. A., Lovera, N. N., & Schmalko, M. E., 2010, Effect of the application of intermittent drying on Ilex paraguariensis quality anddrying kinetics. Journal of Food Engineering, 97(2), 188-193.[2] Menshutina, N.V., Gordienko, A.A., Voynovsky, M.G. and Kudra, T., 2004, Dynamic analysis of drying energy consumption. Drying Technology,22, 2281-2290.[3] Chua, K.J., Mujumdar, A.S. and Chou, S.K., 2003, Intermittent drying of bioproducts-an overview. Bioresource Technology, 90, 285-295.[4] Lekcharoenkul, P., Tanongkankit, Y., Chiewchan, N., and Devahastin, S., 2014, Enhancement of sulphoraphane content in cabbage outerleaves using hybrid drying technique and stepwise change of drying temperature.Journal of Food Engineering, 122, 56-61.[5] Hii, C.L., Law, C.L. and Law, M.C., 2013, Simulation of heat and mass transfer of cocoa beans under stepwise drying conditions in a heat

pump dryer. Applied Thermal Engineering, 54, 264-271.

[6] Md Saleh, R., Kulig, B., Hensel, O. And Sturm, B., 2019, Investigation of dynamic quality changes and optimization of drying parameters ofcarrot. Journal of Food Process Engineering (under review).[7] Jumah, R., Al-Kteimat, E., Al-Hamad, A., & Telfah, E., 2007, Constant and intermittent drying characteristics of olive cake. DryingTechnology, 25(9), 1421-1426.[8] Ramakrishnan, T. V., & Francis, F. J.,1979, Stability of carotenoids in model aqueous systems 1. Journal of Food Quality, 2(3), 177-189.

High retention of total carotenoids at 78% with minimal color changes at 8.4 (Figure2 and 3) can be obtained when tempering for 3 hours at 30% moisture content (wb)due to shorter effective drying time that could reduce the exposure time to hot airand consequently minimise the degradation of total carotenoid with better colorretention. Tempering for 1 hours had shown almost no significant effect on totalcarotenoids retention for both moisture levels because shorter tempering time isnot sufficient to allow moisture migration towards the surface and finally leading todeterioration of total carotenoids. It was documented that, sufficient layer of wateron the surface will preserve total carotenoids from heat damage and consequentlyminimize the degradation [8].

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