2.2 Beam Pumping

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Copyright Rike Service, Inc., 2006 1 BEAM PUMPING

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Transcript of 2.2 Beam Pumping

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BEAM PUMPING

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System Components

– Bottom hole pumps

– Rod string– Tubing– Stuffing box

and wellhead– Pumping units

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Design Parameters

– Producing rate– Pump and

tubing size– Rod stress– Pumping unit

torque– Prime mover

horsepower

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API Design Technique

Preliminary selection of equipment--see API RP 11L-3 or Bulletin RP 11L-4

Design calculations based on API Bulletin RP 11L

For a given set of lift conditions, make a preliminary selection of pump and tubing size, rod string design, pumping unit stroke length, and pumping speed

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Typical Pump Assemblies & Designations

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1 RHA:RLA:

Rod, Stationary Heavy Wall Barrel, Top Anchor PumpRod, Stationary Liner Barrel, Top Anchor Pump

2 RWA:RSA:

Rod, Stationary Thin Wall Barrel, Top Anchor PumpRod, Stationary Thin Wall Barrel, Top Anchor, Soft Packed Plunger Pump

3 RHB:RLB:

Rod, Stationary Heavy Wall Barrel, Bottom Anchor PumpRod, Stationary Liner Barrel, Bottom Anchor Pump

4 RWB:RSB:

Rod, Stationary Thin Wall Barrel, Bottom Anchor PumpRod, Stationary Thin Wall Barrel, Bottom Anchor, Soft-Packed Plunger Pump

5 RHT:RLT:

Rod, Traveling Heavy Wall Barrel, Bottom Anchor PumpRod, Traveling Liner Barrel, Bottom Anchor Pump

6 RWT:RST:

Rod, Traveling Thin Wall Barrel, Bottom Anchor PumpRod, Traveling Thin Wall Barrel, Bottom Anchor, Soft-Packed Plunger Pump

7 TH:TL:

Tubing, Heavy Wall Barrel PumpTubing, Liner Barrel Pump

8 TP: Tubing, Heavy Wall Barrel Soft-Packed Plunger Pump

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Typical Pumping

Well

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Beam Pumping Unit

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Theoretical Dynamometer Card

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Dynamometer AnalysisWhat dynamometer cards tell us

Maximum and minimum rod loadsCounterbalanceFluid or gas poundStanding and traveling valve checks

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Sucker Rod Failure Analysis Type and causes of sucker rod failures

Mechanical—overloading (poor design)Corrosion—pitting, general corrosion, cracksRod-on-tubing wearMishandling

Isolating failure causesRecordkeeping—string design, dynamometer cardsFailure examination

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Conventional Unit (CW)

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Torque Curves Using API Torque Factors

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API Pumping Unit Stroke & Torque Factors