20373244 en de 101217 Demag Rope Hoist

24
Demag DR-Pro rope hoist Standard-headroom monorail hoist EUDR 3 - EUDR 5 - EUDR 10 171210 enGB 203 732 44 714 IS 813 42792444.eps

description

rope

Transcript of 20373244 en de 101217 Demag Rope Hoist

Page 1: 20373244 en de 101217 Demag Rope Hoist

Demag DR-Pro rope hoistStandard-headroom monorail hoist EUDR 3 - EUDR 5 - EUDR 10

171210 enGB 203 732 44 714 IS 813

42792444.eps

Page 2: 20373244 en de 101217 Demag Rope Hoist

2 2037

3244

enG

B.in

dd/1

7121

0

Design overview 3Explanation of size designations / type assignment 3Selection criteria 4EUDR 3 2/1 and 4/1 reevings, trolley size 6 6EUDR 5 2/1 and 4/2 reevings, trolley size 6 8EUDR 5 4/1 reeving, trolley size 6 10EUDR 10 2/1 and 4/2 reevings, trolley size 6 12EUDR 10 4/1 reeving, trolley size 10 14Installation of electrical equipment 16DR 3 - DR 5 - DR 10 key data with pole-changing hoist drives 19Key data for pole-changing cross-travel drive 20Motor key data for DR 3 - 10 for inverter operation 21

Demag Cranes & Components GmbHP.O. Box 67 · 58286 Wetter (Germany)Telephone +49 (0)2335 92-0Fax +49 (0)2335 92-7676www.demagcranes.com

Manufacturer

Contents

Page 3: 20373244 en de 101217 Demag Rope Hoist

32037

3244

enG

B.in

dd/1

7121

0

Design overview

Electrical equipment cover with integrated electrical equipment and geared limit switch

4/1 bottom block

Travel motor

Gearbox

Explanation of size designations / type assignment

1) Code 00 Prepared for electrical equipment provided by the customer. Code 01 EUDR with internal electrical equipment for operation on a crane. Crane bridge enclosure and DSE-10R control pendant with control cable included. Code 02 EUDR with solo electrical equipment for use as a solo travelling hoist. DSE-10R control pendant with control cable included. Code 03 As for code 01, but control via a DRC radio control system. Code 04 As for code 02, but control via a DRC radio control system. Code 05 EUDR with fitted “in” parallel interface.

E U DR-Pro 3 - 3,2 4/1 - 6 Z - 6/1 - 400 - 00 - 50 - 30 300Flange width

Max. cross-travel speed in m/min

Frequency [Hz]

Electrical equipment code 1)

Operating voltage [V]

Hoist speed in m/min

Motor type: Z = Cylindrical rotor

Hook path in m

Reeving

Load capacity in t

3; 5; 10 range

Demag rope hoist

F = Foot-mounted hoist G = Basic hoistK = Low-headroom monorail hoistU = Standard-headroom monorail hoistZ = Double-rail crab

E = Electric travel trolley

Hoist motor

4/1 top block

EU travel unit

Rope anchorage with MGS overload protection

42792444.eps

Page 4: 20373244 en de 101217 Demag Rope Hoist

4 2037

3244

enG

B.in

dd/1

7121

0

Example Load capacity 5 tLoad spectrum “medium” as per tableHoist speed 6 m/minCreep lifting speed 1 m/minReeving 4/1Average hook path 3 mNo. of cycles/hour 20Working time/day 8 hoursThe average operating time per working day is estimated or calculated as follows:

The size of the hoist is determined by the load spectrum, average operating time per working day, load capacity and type of reeving.

Load

cap

acity

Operating time

Load

cap

acity

Operating time

Load

cap

acity

Operating time

Operating time

Very heavy dead load

Small partial loadSmall dead load

Large partial loadMedium partial loadMedium dead load

Heavy dead load

Load

cap

acity

4 Very heavyHoist units which are regularly subject to loads close to maximum loads

3 HeavyHoist units which are routinely subject to medium loads and frequently to maximum loads

2 MediumHoist units which are routinely subject to small loads but rather often to maximum loads

The load spectrum(in most cases estimated) can be evaluated according to the definitions below:

1 LightHoist units which are routinely subject to only very small loads and in exceptional cases only to maximum loads

Selection criteria

1. What are the operating conditions?2. What is the specified safe, i.e. maximum

working load?3. To what height must the load be lifted?4. What is the required lifting speed?

5. Do the loads need to be lifted and lowered with great accuracy?

6. Is horizontal load travel necessary?7. How is the hoist to be controlled?

The group is determined on the basis of the load spectrum and operating time.

Load spectrum Average operating time per working day in hours

1 Light 2-4 4-8 8-16 more than 16

2 Medium 1-2 2-4 4-8 8-16

3 Heavy 0,5-1 1-2 2-4 4-8

4 Very heavy 0,25-0,5 0,5-1 1-2 2-4

Group of mechanisms in accordance with

FEM 1 Am 2 m 3 m 4 m

ISO M 4 M 5 M 6 M 7

For the “medium” load spectrum and an average daily operating time of 2,66 hours, the table shows group 2m. For a load capacity of 5 t and 4/1 rope reeving, the table indicates hoist size DR 5 - 5.

1) Gearbox service life 20% higher than the FEM full-load service life2) 4/2 reeving only on DR 5 and DR 10

Group of mecha-nisms in accordance with FEM/ISO 1)

1Am/M 4 2 m/M 5 3 m/M 6 4 m/M 7 1Am/M 4 2 m/M 5 3 m/M 6 4 m/M 7

Reeving arrangement 2/1, 4/2 2) 4/1

Range Load capacity in t

DR 3 - 1,6 1,25 1 - 3,2 2,5 2

DR 5 3,2 2,5 2 1,6 6,3 5 4 3,2

DR 10 6,3 5 4 3,2 12,5 10 8 6,3

Operating time/day =2 · average hook path · no. of cycles/hour · working time/day

=60 · hoist speed

Operating time/day =2 · 3 · 20 · 8

= 2,66 hours60 · 6

Page 5: 20373244 en de 101217 Demag Rope Hoist

52037

3244

enG

B.in

dd/1

7121

0

Selection table

Range Group of mechanisms 1)FEM/ISO

Load capacity Hook path Hoist speed [m/min]

[t] [m] V1 V2 V3 2)

DR 3

2/1 reeving2m M5 1,6

12; 20 12/2 18/3 1 - 253m M6 1,254m M7 1

4/1 reeving2m M5 3,2

6; 10 6/1 9/1,5 0,5 - 12,53m M6 2,54m M7 2

DR 5

2/1 reeving1Am M4 3,2

12; 20; 30

9/1,5 12/2 0,8 - 162m M5 2,5

12/2 18/3 1 - 253m M6 24m M7 1,6

4/1 reeving1Am M4 6,3

6; 10

4,5/0,8 6/1 0,4 - 82m M5 5

6/1 9/1,5 0,5-12,53m M6 44m M7 3,2

4/2 reeving1Am M4 3,2

9,9; 16,3

9/1,5 12/2 0,8 - 162m M5 2,5

12/2 18/3 1 - 253m M6 24m M7 1,6

DR 10

2/1 reeving1Am M4 6,3

12; 20; 30; 40

8,0/1,4 0,4 - 9 2) 1 - 182m M5 5

10/1,7 1 - 18 2) 1 - 253m M6 44m M7 3,2

4/1 reeving1Am M4 12,5

6; 10

4,0/0,7 0,2 - 4,5 2) 0,5 - 92m M5 10

5/0,8 0,5 - 9 2) 0,5 - 12,53m M6 84m M7 6,3

4/2 reeving1Am M4 6,3

5,8; 11,35; 18,4

8,0/1,4 0,4 - 9 2) 1 - 182m M5 5

10/1,7 1 - 18 2) 1 - 253m M6 44m M7 3,2

1) Gearbox service life 20% higher than the FEM full-load service life2) Loads weighing up to one third of the rated load are moved at 1,5 times the rated speed using Prohub

Page 6: 20373244 en de 101217 Demag Rope Hoist

6 2037

3244

enG

B.in

dd/1

7121

0

EUDR 3 2/1 and 4/1 reevings, trolley size 6

2/1 reeving

4/1 reeving

43324644.eps

43324744.eps

a = Highest positionb = Lowest positionFLBR = Flange width

a = Highest positionb = Lowest positionFLBR = Flange width

Page 7: 20373244 en de 101217 Demag Rope Hoist

72037

3244

enG

B.in

dd/1

7121

0

Motor type ZBR 100 C ZBR 100 D ZBR 100 B4

Dimension g [mm] 115 115 152

Drive AMK 10-DZBF 63

AMK 10-DZBF 71

AMK 10-DZBF 80

Dimension a1 [mm] 456 456 512

Reeving Load capacity [t]

Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 20 31,5 40

3,1/12,5 5/20 8/31,5 10/40

2/1 1,6 - 1,0

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,717 kg

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 15,717 kg

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 10,518 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 8,3226 kg

4/1 3,2 - 2,0

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,717 kg

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 15,718 kg

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 10,518 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 8,3226 kg

Hoist unit

Travel drive

Drum a b Flange width FLBR

a2 C L Max. weight

[mm] [mm] [mm] [mm] [mm] [mm] [kg]

EUDR 3 2/1 reeving

H12197

367 119 - 165166 - 245246 - 305

238295315

1218531 330

H20 477 756 377

EUDR 3 4/1 reeving

H12207

292 119 - 165166 - 245246 - 305

238295315

1081531 381

H20 347 756 414

Page 8: 20373244 en de 101217 Demag Rope Hoist

8 2037

3244

enG

B.in

dd/1

7121

0

EUDR 5 2/1 and 4/2 reevings, trolley size 6

2/1 reeving

43324344.eps

a = Highest positionb = Lowest positionFLBR = Flange width

4/2 reeving

43324544.eps

a = Highest and lowest positionFLBR = Flange width

Page 9: 20373244 en de 101217 Demag Rope Hoist

92037

3244

enG

B.in

dd/1

7121

0

Motor type ZBR 100 D ZBR 132 D ZBR 112 A4 ZBR 132 B4

Dimension g [mm] 98 149 185 185

Drive AMK 10-DZBF 63

AMK 10-DZBF 71

AMK 10-DZBF 80

Dimension a1 [mm] 456 456 512

Reeving Load capacity [t]

Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 20 31,5 40

3,1/12,5 5/20 8/31,5 10/40

2/14/2

3,2

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,717 kg

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 15,718 kg

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 10,518 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 8,3226 kg

2,5

2,0AMK 10-DD

ZBF 63 A 8/2-B00340% CDF

0,06/0,25 kWi = 15,717 kg

1,6

Hoist unit

Travel drive

Drum a b Flange width FLBR

a2 C L R Max. weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

EUDR 5 2/1 reeving

H12

209

389119 - 165166 - 245246 - 305

238295315

1375

574 - 503

H20 507 809 - 535

H30 654 1104 - 578

EUDR 5 4/2 reeving

H12 403 - 119 - 165166 - 245246 - 305

238295315

1230809 789 542

H20 551 - 1104 1084 587

Page 10: 20373244 en de 101217 Demag Rope Hoist

10 2037

3244

enG

B.in

dd/1

7121

0

4/1 reeving

364293

a2

43324444.eps

a = Highest positionb = Lowest positionFLBR = Flange width

EUDR 5 4/1 reeving, trolley size 6

Page 11: 20373244 en de 101217 Demag Rope Hoist

112037

3244

enG

B.in

dd/1

7121

0

Reeving Load capacity [t]

Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 20 31,5 40

3,1/12,5 5/20 8/31,5 10/40

4/1

6,3

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,717 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 15,726 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,21/0,8 kW

i = 10,144 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,21/0,8 kW

i = 7,7844 kg

5,0

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 15,718 kg

4,0

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 10,526 kg

3,2

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 10,518 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 8,3226 kg

Motor type ZBR 100 D ZBR 132 D ZBR 112 A4 ZBR 132 B4

Dimension g [mm] 98 149 185 185

Drive AMK 10-DZBF 63

AMK 10-DZBF 71

AMK 10-DZBF 80

AUK 30-DZBF 90

Dimension a1 [mm] 456 456 512 555

Hoist unit

Travel drive

Drum a b Flange width FLBR

a2 C L Max. weight

[mm] [mm] [mm] [mm] [mm] [mm] [kg]

EUDR 5 4/1 reeving

H12259

341 119 - 165166 - 245246 - 305

238295315

1243574 558

H20 400 809 589

Page 12: 20373244 en de 101217 Demag Rope Hoist

12 2037

3244

enG

B.in

dd/1

7121

0

103 a2

823

a2

823

32

EUDR 10 2/1 and 4/2 reevings, trolley size 6

2/1 reeving

4/2 reeving

43324144.eps

43324244.eps

a = Highest positionb = Lowest positionFLBR = Flange width

a = Highest and lowest positionFLBR = Flange width

Page 13: 20373244 en de 101217 Demag Rope Hoist

132037

3244

enG

B.in

dd/1

7121

0

Motor type ZBR 132 D12/2 ZBR 132 B4 ZBR 132 C4

Dimension g [mm] 149 185 185

Drive AMK 10-DZBF 63

AMK 10-DZBF 71

AMK 10-DZBF 80

AUK 30-DZBF 90

Dimension a1 [mm] 456 456 512 555

Reeving Load capacity [t]

Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 20 31,5 40

3,1/12,5 5/20 8/31,5 10/40

2/14/2

6,3

AMK 10-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,717 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 15,726 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,21/0,8 kW

i = 10,144 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,21/0,8 kW

i = 7,7844 kg

5,0

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 15,718 kg

4,0

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 10,526 kg

3,2

AMK 10-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 10,518 kg

AMK 10-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 8,3226 kg

Hoist unit

Travel drive

Drum a b Flange width FLBR

a2 C L R Max. weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]

EUDR 10 2/1 reeving

H12

263

443

119 - 165166 - 245246 - 305

238295315

1492

764 - 710

H20 573 1024 - 780

H30 733 1354 - 875

H40 893 1674 - 955

EUDR 10 4/2 reeving

H12 310 -

119 - 165166 - 245246 - 305

238295315

1416

764 664 740

H20 440 - 1024 924 800

H30 605 - 1354 1254 870

H40 765 - 1674 1574 940

Page 14: 20373244 en de 101217 Demag Rope Hoist

14 2037

3244

enG

B.in

dd/1

7121

0

a2

EUDR 10 4/1 reeving, trolley size 10

a = Highest positionb = Lowest positionFLBR = Flange width 43324044.eps

4/1 reeving

Page 15: 20373244 en de 101217 Demag Rope Hoist

152037

3244

enG

B.in

dd/1

7121

0

Motor type ZBR 132 D12/2 ZBR 132 B4 ZBR 132 C4

Dimension g [mm] 149 185 185

Drive AMK 20-DZBF 63

AMK 20-DZBF 71

AMK 20-DZBF 80

AUK 30-DZBF 90

AUK 30-DZBF 100

Dimension a1 [mm] 472 472 528 558 558

Reeving Load capacity [t]

Travel drive

Travel speed approx. m/min

400 V, 50 Hz

12,5 20 31,5 40

3,1/12,5 5/20 8/31,5 10/40

4/1

12,5

AMK 20-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 25,327 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,2/0,8 kW

i = 15,744 kg

AUK 30-DDZBF 100 A 8/2-B050

40% CDF0,29/1,2 kW

i = 10,144 kg

2 x AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,2/0,8 kW

i = 7,7844 kg

10,0 AMK 20-DDZBF 71 A 8/2-B003

40% CDF0,09/0,34 kW

i = 25,319 kg

AUK 30-DDZBF 100 A 8/2-B050

40% CDF0,29/1,2 kW

i = 7,7844 kg8,0

AMK 20-DDZBF 80 A 8/2-B020

40% CDF0,13/0,5 kW

i = 16,427 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,2/0,8 kWi = 10,17

44 kg6,3

AMK 20-DDZBF 63 A 8/2-B003

40% CDF0,06/0,25 kW

i = 25,318 kg

AUK 30-DDZBF 90 B 8/2-B020

40% CDF0,2/0,8 kW

i = 7,7844 kg

Hoist unit

Travel drive

Drum a b Flange width FLBR

a2 C L Max. weight

[mm] [mm] [mm] [mm] [mm] [mm] [kg]

EUDR 10 4/1 reeving

H12317

408 149 - 225226 - 305

329371

1412764 970

H20 474 1024 1020

Page 16: 20373244 en de 101217 Demag Rope Hoist

16 2037

3244

enG

B.in

dd/1

7121

0

EUDR 3 4/1

EUDR 3 2/1

43325244.eps

43325344.eps

193468

424

Whe

el c

entre

Dru

m c

entre

Whe

el c

entre

Dru

m c

entre

Whe

el c

entre

Installation of electrical equipment

Installation information for equipment for inverter operation:

If a hoist inverter is used, a minimum distance of 100 mm must be maintained from the top edge of the hoist unit.

Page 17: 20373244 en de 101217 Demag Rope Hoist

172037

3244

enG

B.in

dd/1

7121

0

EUDR 5 2/1 - 4/2

EUDR 5 4/1

43325044.eps

43325144.eps

255 387

387

449246

Whe

el c

entre

Dru

m c

entre

Whe

el c

entre

Dru

m c

entre

Installation information for equipment for inverter operation:

If a hoist inverter is used, a minimum distance of 100 mm must be maintained from the top edge of the hoist unit.

Page 18: 20373244 en de 101217 Demag Rope Hoist

18 2037

3244

enG

B.in

dd/1

7121

0

EUDR 10 2/1 - 4/2

EUDR 10 4/1

43324844.eps

43324944.eps

441 442

442

469441

Whe

el c

entre

Dru

m c

entre

Whe

el c

entre

Dru

m c

entre

Installation information for equipment for inverter operation:

If a hoist inverter is used, a minimum distance of 100 mm must be maintained from the top edge of the hoist unit.

Page 19: 20373244 en de 101217 Demag Rope Hoist

192037

3244

enG

B.in

dd/1

7121

0

DR 3 - DR 5 - DR 10 key data with pole-changing hoist drivesDesign is in accordance with the VDE regulations and the FEM design rules which meet the high demands made on electric hoists.

1) Fuse links also apply in conjunction with a cross-travel motor.2) The lengths of the supply lines were calculated on the basis of an earth-loop impedance of 200 mΩ.

Required supply cable conductor cross-sections and fuse linksMain/creep hoist F6DR 3 range No. of

polesCode

numberP % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos

400 VφN φAMotor size kW rpm IN (A) IA (A)

ZBR 100 C 12/2 - B050

12V1

0,55 20 430 240 4,6 7 0,53 0,72

2 3,4 40 2800 120 8,5 40 0,78 0,88

ZBR 100 D 12/2 - B050

12V2

0,8 20 410 240 5,7 9 0,55 0,75

2 5,3 40 2780 120 11 55 0,88 0,85

DR 3 range Fuse (time delay) for 50 Hz 1) Supply lines for 5% voltage drop ∆U and start-up current IA for 50 Hz 2)400 V 400 V (∆U 20 V)

Motor size A mm² m

ZBR 100 C 12/2 20 1,5 25

ZBR 100 D 12/2 25 1,5 19

DR 5 range No. of poles

Code number

P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos

400 VφN φAMotor size kW rpm IN (A) IA (A)

ZBR 100 D 12/2 - B050

12V1

0,8 20 410 240 5,7 9 0,55 0,75

2 5,3 40 2780 120 11 55 0,88 0,85

ZBR 132D 12/2 - B140

12V2

1,4 20 400 240 9,6 15 0,54 0,68

2 8,9 40 2870 120 18 120 0,89 0,85

DR 5 range Fuse (time delay) for 50 Hz 1) Supply lines for 5% voltage drop ∆U and start-up current IA for 50 Hz 2)

400 V 400 V (∆U 20 V)

Motor size A mm² m

ZBR 100 D 12/2 25 1,5 19

ZBR 132 D 12/2 50 2,5 15

DR 10 range No. of poles

Code number

P % CDF n Starts/h Rated current IN and start-up current IA for 50 Hz cos cos

400 VφN φAMotor size kW rpm IN (A) IA (A)

ZBR 132D 12/2 - B140

12V1

1,4 20 400 240 9,6 15 0,54 0,68

2 8,9 40 2870 120 18 120 0,89 0,85

DR 10 range Fuse (time delay) for 50 Hz 1) Supply lines for 5% voltage drop ∆U and start-up current IA for 50 Hz 2)

400 V 400 V (∆U 20 V)

Motor size A mm² m

ZBR 132 D 12/2 50 2,5 15

Page 20: 20373244 en de 101217 Demag Rope Hoist

20 2037

3244

enG

B.in

dd/1

7121

0

Key data for pole-changing cross-travel drive

Acceleration current = 1,5 x rated current I(A).Rated cos phi = 1,0

EUDR travel motor (40% CDF)

Size PN nN MN IN

400Vcos φN

IA/IN MA/MN MH Jmot A MB Std Weight

[kW] rpm Nm A Nm kgm2 h-1 Nm Kg

ZBF 63 A 8/2 B0030,06 675 0,85 0,66 0,59 1,40 2,20 1,7

0,00459720

1,4 100,25 2745 0,87 0,95 0,71 2,65 2,10 1,5 550

ZBF 71 A 8/2 B0030,09 675 1,25 0,76 0,61 1,60 2,70 2,5

0,00690620

1,9 12,20,34 2785 1,15 1,00 0,73 3,50 2,60 2,5 500

ZBF 80 A 8/2 B0030,13 630 1,95 1,20 0,64 1,20 2,10 3,5

0,01275620

3,3 19,50,50 2790 1,70 1,40 0,73 4,50 2,60 4,0 500

ZBF 90 B 8/2 B0030,20 690 2,80 1,50 0,50 1,95 2,50 6,5

0,02169580

4,4 28,20,80 2765 2,80 2,30 0,79 3,60 2,40 6,2 450

ZBF 100 A 8/2 B0030,29 685 4,00 2,10 0,50 1,80 2,50 9,0

0,03092460

8,3 351,20 2760 4,20 3,20 0,82 4,00 2,50 9,5 350

Inverter input voltage: 380 - 480 V, 50/60 HzExample for calculating the cross sections of the conductors of cables exceeding the length indicated in the table: ZBR 132 D 12/2, 400 V required length 25 m

Known cross-section · required length=

2,5 mm² · 25 m= 4,2 mm²

Known cable length 15 m

Adjustment of the cable cross section for long cable lengths

Page 21: 20373244 en de 101217 Demag Rope Hoist

212037

3244

enG

B.in

dd/1

7121

0

Motor key data for DR 3 - 10 for inverter operation

Inverter-fed hoist motor acceleration current = 1,2 x rated current I(A).Inverter-fed hoist motor rated cos phi = 1,0

Design is in accordance with the VDE regulations and the FEM/ISO design rules which meet the high demands made on electric hoists.

Range Reeving Hoist speed

[m/min]

Group of mecha-nisms

FEM/ISO

Motor key data Hoist output

Inverter 1)

Type Brake No. of poles

% CDF n at 87 Hz

[rpm]

PHoist [kW]

Type Rated current at 2 kHz

[A]

DR 3

2/1 1-25

2m/M5

ZBR 100 B4 B050 4 60 2460

7,3 DIC-4-017 16,5

3m/M6 5,7 DIC-4-014 14

4m/M7 4,5 DIC-4-014 14

4/1 0,5-12,5

2m/M5

ZBR 100 B4 B050 4 60 2460

7,3 DIC-4-017 16,5

3m/M6 5,7 DIC-4-014 14

4m/M7 4,5 DIC-4-014 14

DR 5

2/1; 4/2

0,8-16 1Am/M4 ZBR 112 A4

B140 4 60

2540 9,2 DIC-4-025 25

1-25

2m/M5 ZBR 132 B4 2530 11,4 DIC-4-025 25

3m/M6ZBR 112 A4 2540

9,1 DIC-4-025 25

4m/M7 7,3 DIC-4-017 16,5

4/1

0,4-8 1Am/M4 ZBR 112 A4

B140 4 60

2540 8,9 DIC-4-025 25

0,5-12,5

2m/M5 ZBR 132 B4 2530 11,4 DIC-4-025 25

3m/M6ZBR 112 A4 2540

9,1 DIC-4-025 25

4m/M7 7,3 DIC-4-017 16,5

DR 10

2/1; 4/2

0,4-9 1Am/M4 ZBR 132 B4

B140 4 60 2530

10,0 DIC-4-025 25

1-18

2m/M5 ZBR 132 C4 16,3 DIC-4-040 40

3m/M6ZBR 132 B4

13,1 DIC-4-032 32

4m/M7 10,4 DIC-4-025 25

1-18 1Am/M4

ZBR 132 C4 B140 4

50 252020,1 DIC-4-040 40

1-25

2m/M5 21,3 DIC-4-040 40

3m/M660 2530

17,9 DIC-4-040 40

4m/M7 13,8 DIC-4-032 32

4/1

0,2-4,5 1Am/M4 ZBR 132 B4

B140 4 60 2530

10,1 DIC-4-025 25

0,5-9

2m/M5 ZBR 132 C4 15,9 DIC-4-040 40

3m/M6ZBR 132 B4

12,8 DIC-4-032 32

4m/M7 10,1 DIC-4-025 25

0,5-9 1Am/M4

ZBR 132 C4 B140 4

50 252019,8 DIC-4-040 40

0,5-12,5

2m/M5 21,1 DIC-4-040 40

3m/M660 2530

17,0 DIC-4-040 40

4m/M7 13,4 DIC-4-032 32

1) The inverter housing is not attached to the hoist unit and is included in the delivery as a separate item. The inverter housing must be attached by the customer, the standard cable length measures approx. 3 m.

The inverter housing measures (H x W x D) 600 x 880 x 300 mm. When the inverter housing is installed, a minimum distance of 100 mm must be maintained from the top edge of the hoist unit.

Page 22: 20373244 en de 101217 Demag Rope Hoist

22 2037

3244

enG

B.in

dd/1

7121

0

DR 3 - 10 range Fuse (time delay) for 50 Hz 400 V

Supply lines 1) for 5% voltage drop ∆U 400 V (∆U 20 V)

Inverter type A mm² m

DIC-4-040 50 6,0 97

DIC-4-032 35 4,0 80

DIC-4-025 35 2,5 65

DIC-4-017 16 1,5 58

DIC-4-014 16 1,5 70

1) The lengths of the supply lines were calculated on the basis of an earth-loop impedance of 200 mΩ.

Hoist motor size ZBR 100 B4 - B050 ZBR 112 A4 - B140 ZBR 132 B4 - B140 ZBR 132 C4 - B140

Dimensions in mm

F 98 130 130 130

G 152 185 185 185

L 464 607 607 607

Motor weight [kg] 32 60 80 81

42385044.eps

Required supply cable conductor cross-sections and fuse links

Motor dimensions

L

Page 23: 20373244 en de 101217 Demag Rope Hoist

232037

3244

enG

B.in

dd/1

7121

0

Notes

Page 24: 20373244 en de 101217 Demag Rope Hoist

Prin

ted

in G

erm

any

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter (Germany) Subject to change. Not liable for errors or omissions.

The current addresses of the sales offices in Germany and the subsidiaries and agencies worldwide can be found on the Demag Cranes & Components homepage atwww.demagcranes.com/Contact

Demag Cranes & Components GmbHPO Box 67 · 58286 Wetter, GermanyPhone +49 (0 )2335 92-0Fax +49 (0 )2335 92-7676www.demagcranes.com