2017 Colorado Waste Tire Conference · 2017-08-09 · OurVision...
Transcript of 2017 Colorado Waste Tire Conference · 2017-08-09 · OurVision...
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2017 Colorado Waste Tire Conference
June 22, 2017
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Our Vision
Divert more solid waste away from landfills than any other single effort within the next 10 years.
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Doing Well by Doing Good
We’ve created a systematic process for converting waste tires to valuable bi-products in a fully sustainable manner
SOCIAL
ENVIRONMENTAL
FINANCIAL
TRIPLE-BOTTOM LINESUSTAINABILITY
• Reduce scrap tires in landfills• Reduce tires incinerated for fuel• Reduce toxic carbon production
• Large feedstock and offtake markets• Investment grade returns w/o subsidies• Subsidies/incentives improve returns
• Create manufacturing jobs in the US• Drive US economic growth, reduce dependency on foreign supply
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Sustainability | Two Problems
Virgin Carbon Black is a Major Pollutant
Waste Tires are an Environmental Disaster
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Sustainability | Two Problems
1 approximate waste tires disposed of annually in the U.S. 2 approximate annual consumption in the North America3 impacts based on internal lifecycle analysis technically reviewed by ThinkStep
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Carbon black is in nearly every rubber and black plastic product and 80% of carbon black is used to make tires
300,000,000 WASTE TIRES1
Current efforts do not include a complete solution:
• ~50% of waste tires are incinerated
• Downcycling, not recycling
• Fickle, unstable markets
CO2e equal to 2.6 million cars
H2O equal to 39 trillion gallons
kWh equal to 630,000 homes
3.2 Billion LBS CARBON BLACK2
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Sustainability | Our Single Solution
Bolder Black™33%
Steel15%
Gas10%
Oil40%
Upcycle Waste Tires
Converting 98% of Tire to Valuable Products
Offering a Sustainable Alternative to Virgin Carbon Black
Create Bolder Black™
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Sustainability | Product Applications
Industrial Manufacture
Building and Construction Materials Automotive
Components Electronics
Furniture
Consumer Goods
Traffic Bollard BaseConveyor Belt Cooler Pull Tab Office Chair
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FOR EVERY 1 TON OF CARBON BLACK PRODUCED
Bolder Black uses 1.3 gallons of water vs. 98.7 gallons for VCB
Bolder Black produces .35 tons of CO2e vs. 7.88 tons* for VCB
Bolder Black uses 1/3 of
the electricity of VCB
“This is exactly the kind of next step we are looking for.” –Patagonia
Sustainability | Our Impact
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What is Pyrolysis?
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What is Pyrolysis?
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Pyrolysis IS NOT… Pyrolysis IS…
A Magic Bullet A Core Piece of the Puzzle
Easy / Simple Complicated to get right
Mechanical Thermochemical
Combustion / Incineration Thermochemical
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Process 7.5%of the 300MM+ tires discarded annually
150MM lbs BB3% of annual US VCB
Market10 Facilities in U.S.
100 Facilities Globally1.5B lbs BB~6% of Global VCB
Market
Process 13% of the ~1.5B tires
discarded globally/year
Small Change, Big Impact
Power of Pyrolysis at Scale
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A core component of a comprehensive tire solution with massive offtake markets when approached correctly.
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What’s Holding rCB Back?
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What’s Holding rCB Back?
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PRODUCT• Behaving as VCB product• rCB is not renewable/No REC credits• Product consistency has lacked
MARKET• Commodity market but highly sophisticated• Financing is difficult: Risk/Reward formula not established
OPERATIONS• Slow to adopt the perspective of an advanced manufacturing business
• Technology just now getting there
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Why We’re Different
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Whole tires enter shredder, steel wire and fiber is extracted leaving rubber feedstock for processing.
Rubber fed into a reactor, thermal decomposition of hydrocarbon chains begins (in a combustion free environment), superheated gas leaves solid carbon product and oil.
Step 1: Shredding Line
Superheated gas is condensed into oil while uncondensed gas is used to power the process. Solid carbon product enters proprietary finishing process to create Bolder Black.
Why We’re Different |Our Process
Rubber Steel
Bolder Black Reclaimed Oil Gas
Waste Tires
Step 2: Production Line
Step 3: Finishing Line
Used toPower Facility
Sold to Recyclers
Environmental Impact-90% CO2e -90% H2ONet Energy Positive
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Tour group viewing the primary shredder, capable of processing 3,000 whole tires per day.
From top left: Tires awaiting processing, processing line, final stage of tire shredding before crumb enters facility on conveyor, fine crumb ready for pyrolysis.
Our Process | Shredding Line
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Tour group directly in front of pyrolysis line where carbon and oil is extracted from crumb and synthetic gas is created to power the process.
Tony Wibbeler, CEO, Ken Dunn,
Director of Sustainability, sharing the
environmental impact of Bolder Black production.
leading group through
production process.
Our Process | Production Line
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Tour group moving from pyrolysis area to pelletizing line inside MCS facility.
Group learning how Bolder Black is pelletized.
Pelletized Bolder Black.
Our Process | Finishing Line
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Why We’re Different
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RESEARCH• Met with +20 tire pyro companies — good, bad, ugly• Previous customers opened up about problems• MCS acquisition came with lots of data
OPERATIONS/PRODUCT DEVELOPMENT• Bolder Black = ASTM Grades (e.g. N660)• Our Process: 25% Pyro / 75% Other• Work WITH tire collection and shredding businesses
SALES/MARKETING• Co-develop products with customers• BB as a high-impact, sustainability compliance solution
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Bolder Black 150MM lbsReclaimed Oil 25MM gallonsRecycled Steel 32K tons
an Environmental Offset of…
CO2e 540K tons Water 1.7B gallons
Electricity 209MM kWh/year
which is equivalent to…
Operating 10 facilities by 2020, we’ll convert 20MM tires per year into…
CO2e equal to 110,000 Cars
H2O equal to 18B water bottleskWh equal to 19,000 homes
Looking Forward
1 impacts based on internal lifecycle analysis technically reviewed by ThinkStep ) https://www.thinkstep.com/)
Enough tires to fill Cowboys Stadium 4x every year.
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Bolder Black 1.5B lbsReclaimed Oil 250MM gallonsRecycled Steel 320K tons
an Environmental Offset of…
CO2e 5.4MM tons Water 17.0B gallons
Electricity 2.1B kWh/year
which is equivalent to…
Operating 100 facilities globally, we’ll convert 200MM tires per year into…
CO2e equal to 1.1MM Cars
H2O equal to 180B water bottleskWh equal to 190K homes
Looking Forward
1 impacts based on internal lifecycle analysis technically reviewed by ThinkStep ) https://www.thinkstep.com/)
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Thank you