2012 10 Hansa Overcoming the Challenges in Vessel Speed Opt
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Transcript of 2012 10 Hansa Overcoming the Challenges in Vessel Speed Opt
130 HANSA International Maritime Journal – 149. Jahrgang – 2012 – Nr. 9
Shipping Ship Operation
Getting into port on schedule – on time,
but not too early – is a difficult science
to get right when vessels can encounter any
number of variables along their voyage. Un-
til now, operators have got round this by
building buffers into their journeys, giving
them time to play for if sea conditions threat-
en to throw their schedules off course. The
practice is far from efficient however, not
least because of the fuel implications of var-
ying speeds during a long passage.
Volatile bunker prices and strict environ-
mental targets are driving technology solu-
tions to address the constraints of voyage
planning by estimating journey times and
speed requirements. In almost all cases
however, such calculations are made based
on theoretical information rather than real-
time data. This limits the extent to which a
ship’s operator and crew can be truly confi-
dent in the estimates.
Until now, that is. Eniram has invested in
software development that enables opera-
tors to capture, analyze and exploit real-
time data, adjusting performance dynami-
cally based on the latest readings. Known as
the Optimum Speed Assistant (OSA), this
tool gives operators greater control, reduc-
ing the need for a buffer and enabling vessels
to confidently maintain a consistent speed
throughout a voyage. Speed optimization of
a vessel’s voyage is the key to achieving this
control. This article takes a closer look at
what we mean by speed optimization, the
challenges surrounding it and offers a con-
sidered approach to overcoming the obsta-
cles to achieving it.
Speed optimization schemes face tough
challenges in daily vessel operations due to
strict itinerary demands and the limited ac-
curacy of available weather and sea current
forecasts. Since fuel-optimal routing is high-
ly sensitive to constraints such as just-in-time
arrival, one high-speed leg can wipe out the
accumulated fuel savings of an entire voyage.
In this article, we consider an approach
to optimal speed estimation which is based
on statistical route forecasts derived from
historical data measured on specific routes.
The optimization scheme includes penal-
ties for the undesired consequences of cer-
tain operating actions, such as excessive
acceleration, as well as rewards for taking
correct measures, such as maintaining a
consistent speed, as appropriate. We con-
ducted simulation scenarios to provide al-
ternative and improved energy efficient
speed profiles. Our study is based on analy-
zing available operational data collected
from twenty vessels. We used this data and
our extensive nautical experience to model
the environmental effects on optimal speed
profile. We found that in taking care to op-
timize speed can achieve possible 3 ± 1 %
energy savings.
1. Challenges
The challenge of route and speed optimi-
zation is often characterized by strict time
constraints and noisy signals. Recent devel-
opments in measurement systems mean it is
now possible to measure many parameters
on board a vessel and over lengthy voyages.
But it is only by analyzing this data in detail
that a clear picture into the vessel’s behavior
can be gained. Many brilliant minds and
earlier studies have helped to pinpoint the
various challenges in route optimization in-
Overcoming the challenges in vessel speed optimizationRising bunker costs and strict environmental targets are constraining voyage planning.
By estimating optimal speed and route profiles based on empirical data and statistical
models savings up to 10 % can be achieved, writes Eniram expert Jussi Pyörre
Fig. 1: Example of challen-
ges in route optimization.
Left: Different routes are
colored with extra miles
sailed through water.
Unsuccessful use of
favorable sea current
leads to increased fuel
consumption due to
the increased distance
traveled through water.
Right: Synthesis of
long-term observations
and models form a basis
for reliable sea current
forecasts suitable for
route optimizationImag
es: T
idet
ech
132 HANSA International Maritime Journal – 149. Jahrgang – 2012 – Nr. 9
Shipping Ship Operation
cluding the following notable ones:
Quality of data: This is especially an issue
in vessel energy consumption estimation.
Quality issues include data correctness
(validity), consistency, resolution, and
completeness (sufficiency).
Difficulty in accurately estimating time of
arrival: This is often subject to change and
dependent on prevailing environmental
conditions. Waves and weather impact the
speed the vessel is able to travel.
Off-design conditions for the vessel or pro-
peller: Care should be taken to optimize
propeller use to avoid excess fuel con-
sumption. For example, excessive accel-
eration can be avoided by reducing RPM
variation.
Weather forecasting limitations: Since this
is still largely based on probability rather
than accuracy, the reliability of any fore-
cast needs to be included in the evalua-
tion of the optimization results.
Service speed estimations: It is difficult to
estimate the service speed obtainable by
a vessel in real weather conditions when
sailing on a given shipping route, or in-
deed to support routing decisions in
heavy seas.
Operating profile of the engine: These pro-
files are complex and are impacted by
changing engine operational characteris-
tics due to partial loading conditions or
technical degradation of the engine.
Hydrodynamics: Use of hydrodynamic
modeling while in operation is impracti-
cal and the approach of applying multi-
disciplinary design optimization is weak-
ly developed in the marine context.
Timely intervention: Operators often have
differing opinions on vessel operations
and optimum settings based on their own
experience. This means detecting small
changes in the sea conditions is difficult
to capture. On larger vessels, the control
settings of variable parameters are typi-
cally adjusted on an hourly basis rather
than within minutes. A key challenge is to
assist the operator in keeping the adjust-
ments that impact energy consumption to
a minimum while taking account of
changes in the condition of the vessel and
its environment at appropriate intervals.
User acceptance: For a system providing
operational assistance it is crucial to gain
acceptance from the operator. This in-
volves attaining some degree of confi-
dence in using the man-machine-inter-
face that informs and drives operational
decision making. It depends particularly
on ease-of-use, usefulness, and on ade-
quate support provided to onboard deci-
sion makers.
At Eniram, we have carefully considered an
approach to speed optimization that seeks
to address these highlighted challenges. Our
main approach is based on empirical data
and statistical models using this data to de-
vise new optimization scheme. This scheme
emphasizes ease-of-use and develops a mo-
del that can provide accurate prediction for
the estimated time of arrival (ETA), and
optimization to meet just-in-time arrival
needs. We emphasize transparent use of re-We emphasize transparent use of re-
liable and accurate sea current and weather
forecasts that supports onboard decision
making. Additionally, we include results
from a preliminary study we undertook to
estimate potential savings achieved using
speed profile optimization.
2. Data for speed optimization
There is variety of data measurements
impacting vessel performance that is useful
in determining speed optimization. Infor-
mation with influence includes the changing
variables relating to the condition of the ves-
sel such as its maintenance (e. g. hull dimen-
sions, coating and cleaning data) and his-
torical operational data measurements (e. g.
high frequency time series of engine load).
In order to measure hull motion accurately,
additional sensors such as inclinometers and
radars can be mounted onboard the vessel
to monitor draft dynamically. Finally, accu-
rate and reliable forecasts of sea and wind
condition accompanied with tidal and sea
current modelling also support fuel efficient
operational profile and route planning.
2.1. Historical data
Access to historical data is essential when
determining forecasts and optimizing the
accuracy of route and speed profile plan-
ning algorithms. Data measuring the vessels
operating conditions and onboard variables
Fig. 2: Surface current forecast provided by NOAA. Left: Open data service provides 144 h forecasts. Right: The service provides
forecast validation against other models, and observed data including in situ measurements
Imag
es: N
OA
A
133HANSA International Maritime Journal – 149. Jahrgang – 2012 – Nr. 9
ShippingShip Operation
combined with historical port-specific itin-
erary variations are prerequisites in deter-
mining optimization for that vessel. The
historical data includes the following var-
iables: propulsion power, RPM, location
(Fig. 1), speed, acceleration, attitude, draft,
sea-depth, use of stabilizers and wind. If not
available, sea current can be estimated using
speed over ground and other variables.
Motion modeling is based on attitude sen-
sors positioned in appropriate areas on the
vessel. In a typical vessel, several inclinome-
ters are mounted to provide data in trans-
verse and longitudinal direction. When they
are mounted fore and aft of the vessel these
sensors can also provide hull deflection es-
timates in addition to rolling and pitching
measurement. Radar data can accompany
inclinometer measurements making it pos-
sible to take into account the actual wave
patterns around the vessel.
Our approach to optimization has three
major goals: to fully use existing data; to gain
insight into real life optimization constraints
during operation in actual sea conditions;
and to increase reliability of route optimiza-
tion. This data can be used to form baselines
and reference levels. In addition, the data of
actual operational profile is used in simula-
tions to evaluate alternative profiles.
2.2. Sea current forecasts
Successful speed optimization relies heav-
ily on accurate forecasts. Generally speaking,
forecasts made on a global scale and pro-
vided by international centers do not take
into account all of the specific characteris-
tics of the local areas. This is also true of
global sea current models when predicting
conditions in coastal environments.
One increasingly attractive approach in
dealing with this type of flaw in forecasting
data is to use open data to construct current
fields along the route. Fig. 2 gives an exam-
ple of 144 hour surface current forecasts
provided by the US Government National
Fig. 3: Example leg from Cozumel in Mexico to the Port of Miami in the US: Recorded generator power and mean load measurements are used to generate empirical engine models
So
urc
e:
En
ira
m
Fig. 4: Historical operational data. Left: Based on measured current profiles along the fixed route, optimal speed through water profile can be estimated. Right: Distribution median (red) forms a basis for constrained route optimization
So
urc
e:
En
ira
m
134 HANSA International Maritime Journal – 149. Jahrgang – 2012 – Nr. 9
Shipping Ship Operation
Oceanic and Atmospheric Administration
(NOAA).
As with all environmental data, appropri-
ate quality procedures have to be imple-
mented so that the sea current model and
forecast can be verified as well as any uncer-
tainties of the computations quantified. The
example in Fig. 2 validates NOAA forecasts
against in-situ measurements. The model
validation is thus done against other mod-
els, satellite data, automatic weather station
and measurements by vessel operating in
the sea area.
Another example of available current
forecasting services is given in Fig. 1. The
example shows Gulf Stream forecast based
on synthesis of long-term observations and
models. The commercial service is based on
separate tidal and sea current modeling as
well as benchmarking against best available
measurements.
Finally, the level of accuracy of the fore-
cast products must be used as fully as pos-
sible in speed optimization schemes.
3. Speed optimization formula
In our observation, keeping to the sched-
uled arrival time, navigating restricted speed
areas and shallow waters as well as other
seafaring conditions have a direct impact on
speed optimization. These affecting factors
should be collected into baselines and used
to provide unbiased performance estima-
tion and benchmarking. We also advocate
modeling the different operational and en-
vironmental effects separately.
Speed optimization helps to solve numer-
ically the speed distribution during the voy-
age in a way that minimizes the amount of
fuel consumed. In addition to avoiding ex-
cessive speed, the fuel consumption of the
vessel can be reduced by continually moni-
toring any changes in engine load and weath-
er conditions and making the necessary
engine load adjustments as changes are
detected. This is why accurate information
about the state of the vessel and its environ-
mental surroundings are important in main-
taining an efficient operation.
Since engine load is expressed in terms of
power, engine RPM and torque are the key
variables used to monitor fuel consump-
tion. Fig. 3 shows an example of measured
fuel consumption. This data can be used to
build empirical engine models suitable for
speed optimization. Additional factors such
as density and caloric value of the fuel may
be used to obtain more accurate modeling.
Eniram’s approach to optimizing vessel
consumption uses statistical models based
on measured operational and hydrodynam-
ic models. The data is collected for extended
periods during the operation so the statisti-
cal model can be updated to reflect cumu-
lated data or any improved accuracy, as a
result of possible upgrades such as hull coat-
ings and retro-fits.
In practice the possibility to create spe-
cific empirical model depends on availabil-
ity of accurate data. Fortunately, in many
cases it is sufficient to model only the most
significant components affecting the fuel
consumption.
4. Implementation
The Eniram system for optimizing the
operations of the vessel relies on receiving
signals from the onboard automation sys-
tem and sensors and applies historical data,
baselines and regression models. Simulation
of optimal settings for the operational pa-
rameters is performed using a multi-disci-
plinary design analysis and optimization
framework which enables complex mode-
ling of various disciplines, with design vari-
ables, objective function and constraints.
The defined baselines we use serve as a
basis for measuring vessel performance and
offer frameworks for operational compari-
son such as calculations of leg, voyage or
specific sea area benchmarks at individual
vessel level or at fleet level.
Historical measurement mapped into the
baseline vector doesn’t just indicate what
variables are constrained or impossible (e. g.
maximum speed or trim), but also provide
information on the actual preferred combi-
nation of control variables (e. g. service
speed in specific sea area in specific weath-
er conditions).
When a baseline is shown transparent -
ly to the operator, a clear understanding of
typical route profile can be achieved. While
baseline can be seen as a collection of static
and historically averaged leg specific data,
actual optimization is done interactively
just before and during the voyage. Thus
real-time data complements the baseline
and enables dynamic optimization. For ex-
ample, recommended speed is adjusted ac-
cording to the changing location at sea to
guarantee arrival in time. Use of historical
measurements to define baselines relates to
a long tradition of collecting data from ship-
ping routes. Abundant data exists listing
statistical long-term parameters of winds
and waves on shipping routes. Wave size
characterization might be contained in a
typical atlas in a specific sea area and for a
given season.
Fig. 5: »Example of squat model«. For this cruise ship
shallow water effect is measured starting from 130 m
water depth. Color indicates vessel speed. For example,
for a vessel running at 20 kn speed and 30 m depth the
energy consumption increases 20 %
Source: Eniram
135HANSA International Maritime Journal – 149. Jahrgang – 2012 – Nr. 9
ShippingShip Operation
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Fig. 4 presents a case where historical op-
erational data for a specific route is used as
a prerequisite condition for determining
optimal speed profile.
5. Conclusions
Fuel prices compounded by environmen-
tal targets are forcing fleet operators to
think harder about how they calculate and
manage speed. While aiming for just-in-
time arrivals into port is one way of increas-
ing efficiency, if speed management isn’t
fine-tuned as part of this strategy any finan-
cial gains could be wiped out. The addi-
tional fuel required to support variances in
speed is significant enough to undermine
even the best thought-out voyage optimiza-
tion plans.
To maximize fuel efficiency in today’s
climate, operators need to be able to main-
tain a more constant performance – what-
ever the prevailing conditions – by making
appropriate adjustments using a combina-
tion of real-time readings and historical
information about the known performance
of a vessel in a variety of conditions.
Having confirmed with our customers
that there is a real market need we wanted
to come up with a solution, based on our
existing data collection technology and ana-
lytical skills that would help to improve fuel
efficiency using speed optimization.
Our initial study, based on operational
data from twenty vessels modeling the en-
vironmental effect and simulation of opti-
mal speed profiles, suggests possible energy
savings of 3 ± 1 %. This estimate is in accord-
ance with values of 1–5 % which have been
reported elsewhere. We have found that in
many cases, if a vessel has operated with
significant time margins to ensure arrival in
time or due to ETA, savings up to 10 % can
be achieved.
We have presented an approach for esti-
mating optimal speed and route profiles
based on historical data measured on a spe-
cific route. The approach, compensating
varying depth, sea currents and weather
conditions, has been born out of need to
provide ease-of-use guidance to vessel op-
erators in transparent way while minimiz-
ing the probability for error in optimal
speed profile.
Our optimization scheme addresses many
of the challenges expressed earlier. We have
introduced a scheme that is based on:
constraint,
an example),
optimization,
-
er and verification modeling performance
using actual data.
The advantage of this data intensive ap-
proach is that accumulated leg data can be
used by the crew and fleet operators to cap-
ture detailed factors to enable efficient op-
erating.
Vessel performance management and
voyage optimization is being increasingly
made easier and more accurate with the
help of technology. Collecting, interpreting
and using both real-time and historic data
is important in getting the most out of any
system. For this reason, operators and their
crews need to become more ready to em-
brace solutions and data analytics tools
available. While it requires something of a
real leap to let technology decide a vessel’s
best speed, the potential for thousands of
dollars in bunker savings on each individu-
al voyage should be a strong incentive.
Our speed optimization decision support
tool (OSA) delivers the necessary guidance
and decision support to a ship’s crew to help
maintain the most consistent and fuel-effi-
cient speed, for the given route, conditions
and port arrival needs.
Author:
Jussi Pyörre
Vice President Technology
Eniram Ltd., Helsinki/Finland
Note: This article is based on a technical paper written by Te-ro Ilus and Aatos Heikkinen and presented at 11th Internati-onal Conference on Computer Applications and Information Technology in the Maritime Industries (COMPIT ’12) in Liège/Belgium. The full conference paper, which goes into more detail regarding the simulations and methodology, can be obtained by contacting: [email protected]