2011 BoXXer World Cup Technical Manual

8/3/2019 2011 BoXXer World Cup Technical Manual

1/22

2011 Tcc M


2/22

GEN.0000000003186 REV A2

Table o ConTenTs

geT Ting sTarTed .......................................................................................................................................................................................................................................3PARTS ................................................................................................................................................................................................................................................................................3TOOLS ................................................................................................................................................................................................................................................................................3RecORd YOUR SeTTINGS .............................................................................................................................................................................................................................................4

OIL vOLUme cHART .......................................................................................................................................................................................................................................................5TORQUe cHART ...............................................................................................................................................................................................................................................................5SeRvIce INTeRvALS .....................................................................................................................................................................................................................................................5ANATOmY .........................................................................................................................................................................................................................................................................6

orK reMoval .............................................................................................................................................................................................................................................8

lower leg reMoval .................................................................................................................................................................................................................................9

seal serviCe .............................................................................................................................................................................................................................................11wIPeR & OIL SeAL RemOvAL....................................................................................................................................................................................................................................1wIPeR & OIL SeAL INSTALLATION .........................................................................................................................................................................................................................11

air spring serviCe .................................................................................................................................................................................................................................12AIR SPRING RemOvAL INSTRUcTIONS .................................................................................................................................................................................................................12AIR SPRING SeRvIce INSTRUcTIONS ...................................................................................................................................................................................................................13AIR SPRING INSTALLATION INSTRUcTIONS .......................................................................................................................................................................................................14

daMper serviCe ......................................................................................................................................................................................................................................15dAmPeR RemOvAL/SeRvIce ...................................................................................................................................................................................................................................15dAmPeR INSTALLATION ............................................................................................................................................................................................................................................16

lower leg insTallaTion .....................................................................................................................................................................................................................18orK insTallaTion ..................................................................................................................................................................................................................................20


3/22

GEN.0000000003186 REV A3

boXXer world Cup TeChniCal Manual

Toolslower legreMoval

oil and dusTseal serviCe

daMperserviCe

springserviCe

lower leginsTallaTion

orK/wheelreMoval/

insTallaTion

saeTY/sTarTing eQuipMenT

SAFeTY GLASSeS X X X X X X

APRON X X X X X X

RUBBeR GLOveS X X X X X X

cLeAN RAGS (LINT FRee) X X X X X X

OIL PAN X X X X X X

cLeAN wORK AReA X X X X X X

BIcYcLe STANd X X X X X X

wrenChes/pliers

1.5 HeX X

4 HeX X

5 HeX X X

6 HeX X

12 SOcKeT X

24 SOcKeT X X

24 FLAT wReNcH X X X

TORQUe wReNcH X X X X

LARGe SNAP RING PLIeRS - INTeRNAL X X

MisCellaneous Tools

ScHRAdeR vALve cORe TOOL X

PLASTIc mALLeT X X X X X

LONG dOweL ROd (PLASTIc OR wOOd) X X

SHARP PIcK X X

dOwNHILL TIRe LeveR OR LARGe FLAT HeAd

ScRewdRIveRX

35 OIL SeAL/dUST wIPeR INSTALLeR X

RULeR X X

oil/liQuids

5t ROcKSHOX SUSPeNSION OIL X

15t ROcKSHOX SUSPeNSION OIL X

GReASe (SUSPeNSION OIL SOLUBLe) X X X X

OIL meASURING devIce X X X X

ISOPROPYL ALcOHOL X X X X X X

This gui prois stp-by-stp instrutions to assist in proring routin aintnan o your BoXXr ront suspnsion ork.

parTs

Sriing your ork ill rquir n rplant parts suh as ust sals, o-rings, oil, t. mak sur you ha all th parts aailablbor you bgin sri. Rr to th RokShox Spar Parts catalog or a oplt list o all sri kits an orrsponing part

nubrs or th 2011 BoXXr worl cup.

ToolsTh olloing hart is a list o th tools n or sri o your 2011 BoXXr worl cup. whil this hart is intn to b

oprhnsi, it is still only a gui. Th tools rquir or ah stp o sri ar tail in th txt o ah sri stion.

g e T T i ng s Ta r T e d
http://www.sram.com/en/service/rockshox/view.php?catID=5&subcatID=3http://www.sram.com/en/service/rockshox/view.php?catID=5&subcatID=3


4/22

GEN.0000000003186 REV A4

geTTing sTarTed (ConTinued)

reCord Your seTTingsTak a ont an ror all o your BoXXr ork sttings in th hart blo. This ill allo you to rturn your ork to its original

sttings atr sri. B sur to ror th sri at as ll, this ill hlp you kp trak o sri intrals.

T tm y ttm t, cm, tt m t :

bttm ot - count th nubr o liks hil turning th botto out ajustr ully ountr-lokis.

r - count th nubr o liks hil turning th rboun ajustr ully ountr-lokis.

Cm - count th nubr o liks hil turning th oprssion ajustr ully ountr-lokis.

MYseTTings

serviCe daTelower Crown

heighTpressureseTTing

boTToMouT

low speedCoMpression

high speedCoMpression

beginningsTroKe

rebound

endingsTroKe

rebound



5/22

GEN.0000000003186 REV A5


geTTing sTarTed (ConTinued)

Th olloing hart lists all o th oil olus an ights or your BoXXr as ll as tool sizs an torqu alus or all o th

astnrs.

oil voluMe CharT

dapr

thnology

(ri si)

volu(L)

Hight()

Oilt

volu(L)

Oilt

Spring

thnology

(non-ri si)

volu(L)

Oilt

volu(L)

Oilt

Uppr lg Lor lg Uppr lg Lor lg

BoXXr worl cup mission control dH 239 173 5 10 15Solo Air ith

volu Ajust5 15 10 15

TorQue CharT

Part/astnr Tool siz Torqu

maxl dH (non ri-si) 6 8 liks

maxl dH (ri-si) 6 5.7 N (50 in-lb)

cron bolts 4 7.3 N (65 in-lb)

Botto bolts 5 7.3 N (65 in-lb)

Top aps 24 7.3 N (65 in-lb)

serviCe inTervalsTh olloing hart is a suary o th aintnan/sri intrals or BoXXr orks. Folloing this shul is iportant to nsur

th onsistnt proran an longity o your ork. So o th inoration list ay not b appliabl to your ork.

maintnan Intral (Hours)

clan irt an bris ro uppr tubs ery richk air prssur (air orks only) ery ri

Inspt uppr tubs or sraths ery ri

Lubriat ust sals an uppr tubs ery ri

chk ront suspnsion astnrs or propr torqu 25

Ro lors, lan/inspt bushings an hang oil bath (i appliabl) 25

clan an lubriat air spring assbly 50

chang oil in aping syst 100

clan an lubriat oil spring assbly (oil orks only) 100


6/22

GEN.0000000003186 REV A6

Lor cron

Fra Bupr

Uppr cron

Botto Bolt

Lor Lg

Uppr Tub

Strr Tub

maxl Lit dH

Brak Hos Guis


driveside

n

on

-driveside

anaToMY

High Sp coprssion Ajustr Knob

Lo Sp coprssionAjustr Knob

Bginning Strok Rboun

Ajustr Knob

ening Strok Rboun

Ajustr Knob

Air cap

Botto Out Ajustr Knob


7/22

GEN.0000000003186 REV A7


saeTY irsT!At SRAm, ar about YOU. Plas, alays ar your saty glasss

an protti glos hn sriing your RokShox suspnsion.Prott yoursl! war your saty gar!


8/22

GEN.0000000003186 REV A8

orK reMoval

I you hant on so alray, asur an ror1.

(in th Ror Your Sttings stion) th istan

btn th top o th lor ron an th top o

th uppr tub just unrnath th top ap. This ill

ak r-installing your ork asir.

Us a 6 hx rnh to loosn th maxl dH2.

bolt on th non-ri si until tnt liks ar no

longr lt.

Us a 6 hx rnh to unthra an ro th3.maxl dH ro th ri-si. Pull onar on th

hl to ro it ro th ork.

disonnt th brak hos ro th ork thn4.

ro th brak alipr aoring th brak

anuaturr's instrutions.

Us a 4 hx rnh to loosn th our lor5.

ron an to uppr ron bolts that lap th

rons to th uppr tubs. do not loosen the steerer

tube clamping bolt locate on the upper crown.

Sli th uppr tubs onar so thy lar th6.

uppr ron. La nough laran btn

th uppr tub an th ron to ro th ra

buprs (in th olloing stp). Lightly r-tightnon o th lor ron bolts to tporarily hol th

ork in pla.

Us your thub to pry th thikst stion o ah7.

ra bupr aay ro th uppr tub. Spray

isopropyl alohol or atr btn ah bupr an

uppr tub. Tist ah bupr bak an orth until

it is loos on th uppr tub. Sli both buprs up

an o o th uppr tubs.

Loosn th lor ron bolt an sli th ork on8.

through th lor ron an opltly ro it

ro th bik.

Spray isopropyl on th uppr tubs an ron9.

laping suras, an lan ith a lint r rag.

Ro th air ap. Us a shok pup to hk an10.

ror th air spring prssur. Us a Shrar al

or tool to prss th Shrar al an

prssuriz th Solo Air syst. Ro th

Shrar al or.

CauTionvy m m t k c. t c t jy / m t t k.

inTroduCTion

Roing your ork ro th bik is th rst stp rquir in orr to pror sri. BoXXr s ual ron atur allos thork to b asily isassbl an ro ro th bik. This prois asy ass to intrnal oponnts an is or

onnint than orking aroun a oplt bik.


C i LLC

E E ic ll i i c l . i ill ll i i i l

i ic . c ic ll, i ill l c ic i l .

:

Btt ot - C o u nt t h e n u mb e r of c l i ck s wh il e t u rn i ng t h e B o tt o m O u l l c c l c i .

Rebd- C o un t t h e n u mb e r of c l i ck s wh il e t u rn i ng t h e r e bo u nd a d j l l c c l c i .

cress- C o un t t he n u mb e r o f cl i ck s wh il e t u rn i ng t h e c o mp r e i l l c c l c i .

mYSETTinGS

SERvicE DATElowER cRown

hEiGhTpRESSuRESETTinG

Bo l EEc E i

i EEc E i

E i iE

E

E iE

E

e ll i c r li ll e il l e ei r r ll l i l ll

.

il l E

c l

( i i

l

( L

i

(

il l

( L

ili

c l

( - i i

l

( L

il l

( L

il

l L l l L l

l C i i C ll i i

l

E

/ l i

l ( i - i clic

l ( i - i . ( i -l

C l . ( i - l

l . ( i - l

c . ( i - l

1 2

3 5

6 7

10


9/22

GEN.0000000003186 REV A9


lower leg reMoval

clap on o th uppr tubs, just blo th top ap,1.

in a bik stan an pla an oil pan bnath th ork

to ath any oil that ill rain.d t ctc t t cm tt t k t. C y m t tcm c t cm t t. ac t t my t tct t t c.Us a 2 hx ky to ro th rboun ajustr2.

knob rtaining bolt. Ro th bginning strok

rboun knob, ashr, an ning strok rboun

knob.

Us a 24 fat rnh to loosn an ro th3.

rboun shat bolt. Ro th rush ashr an

rtainr ro th bolt, thn r-install th bolt to to

thr turns.Pla a 12 sokt or th rboun ajustr4.

shat , against th rboun bolt. Us a plasti allt

to rly strik th sokt to r th rboun shat

ro its prss-t to th lor lg.

2

3

4


10/22

GEN.0000000003186 REV A10


lower leg reMoval (ConTinued)

Us a 5 hx rnh to loosn th spring shat5.

bolts thr to our turns.

Us a plasti allt to rly strik th spring shat6.

bolt to r th spring shat ro its prss-t to thlor lg. Ro th spring shat bolt an rboun

bolt/ajustr assbly opltly.

Allo th oil to rain.7.

i t m t , t ft() my t cmty . r-t tt t() t t t t tk t .Ro th lor lg ro th ork by rly pulling8.

ah uppr tub out o th lor lg assbly.

d t t t k c t y t m t t c m tk. i t t t t , t ft tt my t cmty

. r-t t t t t t t t tk t .Allo any raining oil in th lor lg to rain into9.

th oil pan.

Spray isopropyl alohol onto th uppr tubs an10.

lan ith a lint r rag.

Inspt th uppr tubs or aag.11.

dm c ctc, c mk t c t t c c t k t t ctmtt t t k. dm t c.

6

8

5


11/22

GEN.0000000003186 REV A11


s e a l s e r v i C e

Suspnsion ork sals ar onsir "ar an tar" parts an rquir rgular aintnan. Th rquny o sal rplantill pn on th rquny o riing, riing trrain, rir boy ight, an typ o ork. Th olloing haptr ors ipr an

oil sal roal an installation.

wiper & oil seal reMoval

Position th tip o a onhill tir lr or larg,1.

fat ha srrir unrnath th lip o th

lor blak oil sal loat abo th uppr

bushing.

Stabiliz th lor lg upright on a bnh top or2.

on th foor. Hol th lor lg rly an us

onar or on th tool hanl to

lrag both sals out at th sa ti.

b t tz t tt t m t t .d t t t tt tct, cm t c t, t. T m t .Spray isopropyl alohol on an into th lor lg.3.

wip th lor lgs lan. Thn rap a lan,

lint r rag aroun a ol an lan th insi

o ah lor lg.

wiper & oil seal insTallaTion

Position th oil sal, ith th groo si1.

isibl, onto th stpp si o th 35 sal

installation tool.

Hol on o th lor lgs rly an us th sal2.

installation tool to push th oil sal nly into

that lg so that th fat sura o th sal is fush

ith th top o th sal pokt. Rpat or th

othr lg.

b t tz t tt t m t t .

d t t t tt tct, cm t c t, t. T m t .Position th ust ipr sal, ith th groo3.

si isibl, into th rss si o th 35

sal installation tool.

Hol on o th lor lgs rly an us th sal4.

installation tool to push th ust ipr into that

lg until it stops. Rpat or th opposit lg.

inTroduCTion

1 2

3 4

1 2

3


12/22

GEN.0000000003186 REV A12


air spring serviCe

CauTionvy tt t sc m mt k c. pc t t k c t jy /m t t k.

clap th spring si uppr tub, just blo th1.

top ap.

Us a 1.5 hx rnh to loosn ah pinh2.

bolt o th botto out ajustr knob until th

knob an b ro. Ro th knob.

Us a 24 sokt rnh to unthra an3.

ro th air spring top ap. Pour any oil roth uppr tub into an oil pan.

Us a pik to ro th top ap o-ring an4.

botto out ajustr o-ring. Apply gras to th

n o-rings an install th.

Us isopropyl alohol to lan th botto out5.

ajustr thras. Apply gras to th botto

out ajustr thras.

Pla th tips o larg intrnal snap ring plirs in6.

to o th ports in th bas plat. Us th snap

ring plirs to rly prss th botto o th bas

plat into th uppr tub an rotat until th

bas plat tab is bhin th snap ring, out o th

ay o th snap ring ylts.

Us larg intrnal snap ring plirs to ro th7.

snap ring. Gui th snap ring o o th spring

shat by han.

d t ctc t t c m t . sctc t t t y t t t , t c mc.Firly pull on on th air shat to ro th8.

air spring assbly ro th uppr tub. clan

an inspt th assbly or aag.

1 2air spring reMoval insTruCTions

2 3

4 5

6

7 8

AIR SPRING ASSemBLY

BASe PLATe TAB

BASe ASSemBLY

KIcK PLATe

AIRPISTON

AIR SHAFT

TOP OUTBUmPeR

BASe ASSemBLY BASe PLATe

NeGATIvePISTON

ALUmINUmSUPPORT wASHeR

wAvYwASHeR

BASe PLATe


13/22

GEN.0000000003186 REV A13

air spring serviCe insTruCTions

Spray isopropyl alohol on th insi an9.

outsi o th uppr tub. wip th outsi o

th uppr tub ith a lan rag. wrap a lan

rag aroun a long ol an insrt it into thuppr tub to lan insi th uppr tub.

Us a pik to ro th air piston gli rings10.

an qua ring sal. Apply gras to th n

qua ring an install it onto th air piston. Install

th n gli rings onto th air piston, on on

ah si o th qua ring.

Sli th bas assbly, top out bupr, an11.

kik plat ro th air shat. Spray th air shat

ith isopropyl alohol an ip lan ith a rag.

Ro th top out bupr ro th bas12.

assbly. Us a pik to ro th innr an

outr ngati piston o-rings. Apply gras to

th n o-rings an install th.w ck t m-, t ctc t t t.sctc my c t k.Install th kik plat onto th top out bupr,13.

an th top out bupr onto th bas assbly.

Install th kik plat, top out bupr, an bas14.

assbly onto th air shat ith th kik plat

orint toar th air piston.

Mk tt t mm t y tt ccty t my. T mm t t t t t t

t y t t t.Apply a libral aount o gras to th air piston15.

qua ring an gli rings, an th ngati piston

outr o-ring.

Insrt th air assbly into th botto o th16.

uppr tub by gntly roking th air shat si to

si hil rly pushing it into th uppr tub.


9

11

10

12

13 14

15 16


14/22

GEN.0000000003186 REV A14

air spring insTallaTion insTruCTions

Install th snap ring onto larg intrnal snap ring17.

plirs. Us th plirs to push th bas

plat into th uppr tub hil installing th snap

ring into its groo. Th bas plat tab shoul bsituat btn th snap ring ylts.

Snap rings have a sharper-ege sie an a

rouner-ege sie. Installing snap rings with

the sharper-ege sie facing the tool will allow

for easier installation an removal.

Mk t cy t t . Y c cck t y t t tt t ck t c tm, t fmy t m t.Insrt th top ap into th uppr tub/ron an18.

han thra it into th uppr tub.Us a 24 sokt rnh to tightn th top19.

ap to 7.3 N (65 in-lb).

R-install th botto out ajustr knob onto th20.

top ap ith th pinh bolts orint toar th

fat stions on th botto out ajustr. Tightn

th pinh bolts to 0.2-0 .6 N (2-5 in-lb).

Lubriat th n Shrar al or ith21.

suspnsion oil an install it into th top ap.

Tightn th al or to 1.0 N (10 in-lb).


17

18

20 21

19


15/22

GEN.0000000003186 REV A15


daMper serviCe

daMper reMoval/serviCe

Turn th blu high sp oprssion knob1.

ully lokis, to st it to th axiu

oprssion

position. Ror your stt ing by ounting th

nubr o liks. This ill ak tuning your ork

atr sri asir.

Us a 24 fat rnh to ass th top ap2.

unr th blu high sp oprssion knob.

Unthra an ro th top ap.

Ro th oprssion apr ro th3.

uppr tub by pulling up an roking it ro si

to si.

Spray isopropyl alohol onto th uppr tub4. thras an lan th ith a lint r rag.

Ro th top ap o-ring. Apply gras to th5.

n o-ring an install it . Ro th gli ring

ro th oprssion apr piston assbly.

Apply gras to th n gli ring an install it.

Pour any raining oil ro th uppr tub into6.

th oil pan.

Push th rboun apr shat into th sal7.

ha, laing just nough shat xpos to hol

onto ith your ngrs. Us larg intrnal snap

ring plirs to ro th sal ha snap ring

ro th snap ring groo.

d t ctc m t c tm t m t .ay m t y t - , t cm mc t .Orint th uppr tub upright in th biyl8.

stan. Firly pull on on th apr shat an

ro th rboun apr an sal ha

assbly ro th uppr tub.

Sli th sal ha o th apr shat.9.

Us a pik to ro th innr an outr sal

ha o-rings. Apply gras to th n o-ringsan install th.

d t ctc m t m t -. ay m t y t - , t c m mc t .

1 2

3 5

7

8

9


16/22

GEN.0000000003186 REV A16


daMper insTallaTion

Spray isopropyl alohol on th rboun apr10.

shat an lan it ith a lint r rag.

Ro th gli ring ro th rboun shat11.

assbly. Apply gras to th n gli ringan install it.

Apply gras to th sal ha innr o-ring. Sli12.

th rboun sal ha onto th rboun apr

shat ith th fat si o th sal ha aing

aay ro th piston.

it m m t mt t cm t m t t t . oc t t t t, t ck t t m t tt tm t c mt mt . rm y

mt -t t my t t k.Spray isopropyl alohol into th uppr tub.13.

wrap a lan, lint r rag aroun a ol an

lan th insi o th uppr tub.

Apply gras to th sal ha outr o-ring.14.

Insrt th rboun apr piston into th botto

o th uppr tub at an angl, ith th si o th

gli ring opposit th split ntring th uppr

tub rst. continu to angl an rotat until

th gli ring is in th uppr tub. Push th sal

ha rly into th botto o th uppr tub

until th rtaining ring groo is isibl.

Push th rboun apr shat into th sal15.

ha, laing just nough shat xpos to hol

onto ith your ngrs. Us larg intrnal snap

ring plirs to sur th snap ring into th snap

ring groo.

Snap rings have a sharper-ege sie an a

rouner-ege sie. Installing snap rings with

the sharper-ege sie facing the tool will allow

for easier installation an removal.

Mk t cy t t . Y c cck t y

t t tt t ck t c tm, t fmy t m t.

13

11

14

15

pisTon seal headdaMper shaT


17/22

GEN.0000000003186 REV A17


daMper insTallaTion (ConTinued)

Orint th uppr tub upright in th biyl16.

stan. Pull th rboun apr shat on to

th ully xtn position. masur an sloly

pour 239 L o RokShox 5t suspnsion oil intoth uppr tub.

Y c t t m f. Tmt cmm y t ttc t t k. p t t t. Cmt k tm t cct t tt t m ytm. i t k t t k, y t t tt t k t t k t y xt.M m t t t t t tt t . T mmt 173 mm. a m cy.

Apply gras to th oprssion apr top17.ap thras an top ap o-ring. Insrt th

oprssion apr into th top o th uppr

tub an push onar until th apr is ully

sat in th uppr tub.

Han thra th oprssion apr lokis18.

into th uppr tub. Us a 24 fat rnh to

tightn th oprssion apr top ap to

7.3 N (65 in-lb). Rst th lo sp

oprssion ajustr knob to its original stting

(ount in th tabl o th Gtting Start

stion).

16 17

18


18/22

GEN.0000000003186 REV A18

lower leg insTallaTion


Spray th uppr tubs ith isopropyl alohol an1.

ip ith a lan rag.

clan an inspt th shat bolts, nylon rush2.ashrs, an rush ashr rtainrs. Rpla

any rush ashrs an rush ashr rtainrs i

aag.

Y mt c ty c cm c . dty mc c c t k m tk.Apply a libral aount o gras to th innr3.

suras o th ust ipr an oil sal.

Gntly sli th lor lg assbly onto th4.

uppr tubs. mak sur that th apr si

gos into th right lor lg, an th spring si

gos into th lt lor lg. Sli th upprtubs into th lor lg until you l th spring

an apr shats ak ontat ith th insi

o th lgs, thn pull th uppr tubs bak out

a ntitrs to proi laran or oil

lubriation installation.

Mk t t t t tccty tt t .Inrt th ork to about 455. grs, ith th

ork lgs pointing upar. masur an injt/

pour 10 L o RokShox 15t suspnsion oil into

both sis o th lor lg through th shat bolt

hols.

Sloly sli ah uppr tub opltly into6.

th lor lg until th shat thras ar isibl

through th shat bolt hols.

Sliing the upper tubes an lower legs

together too quickly will cause oil to spray out of

the shaft bolt holes.chk or oil in th shat thras. I thr is oil7.

in this ara, us th ornr o a rag to lan an

ry th thras.

Thra th rboun apr an oil spring8.

shat bolts into th thra shat ns,

through th lor lg hols. Us a 5 hx to

tightn th spring shat bolt to 7.3 N

(65 in-lb).Us a 24 fat rnh to tightn th rboun

apr shat bolt to 7.3 N (65 in-lb).

3

4

5 6

7 8


19/22

GEN.0000000003186 REV A19


lower leg insTallaTion (ConTinued)

Install th ning strok rboun ajustr9.

knob, ollo by th ashr onto th rboun

ajustr shat.

Apply a sall aount o thralok to th10.rboun knob rtaining bolt. Install th

bginning strok rboun knob an rtaining bolt

onto th rboun ajustr shat. Us a 2 hx

rnh to tightn th bolt to 0.6-1 N (5-9 in-lb).

Spray isopropyl alohol on ntir ork an ip11.

ith a lan rag.

9

10


20/22

GEN.0000000003186 REV A20

orK insTallaTion

R-installing th ork onto th bik is th nal stp in sriing your BoXXr ork. On you ha install th ork onto th bik,you'll b ray to ri!

inTroduCTion


Sli ah uppr tub through th lor ron,1.

laing nough laran to install th ra

buprs.

Spray a libral aount o isopropyl alohol or atr2.

on th th innr suras o th ra buprs an

r-install th buprs onto th uppr tubs.

Gntly push an tist th uppr tubs through th3.

uppr ron. Position both uppr tubs to xtn

past th top o th uppr ron by an qual aount,

no lss than 2 . masur th istan ro th

top o th uppr tub to th top o lor ron.This istan ust b 156 (+/- 2 ). Align th

logo on th ri si uppr tub ith th logo on

th lor lg.r t t bXX c tm c t m.im c t cmt c c ct mc, t, /c k m.

2 3

boXXer Crown heighT

156 mm (2 mm)

Top o upper Tube

Top o lower Crown

MiniMuM2 MM

Top o upper TubeTo

Top o upper Crown


21/22

GEN.0000000003186 REV A21


orK insTallaTion (ConTinued)

4Us a 4 hx rnh to tightn th our lor4.

ron bolts, in an altrnating ashion, to

7.3 N (65 in-lb). Tightn th to uppr ron bolts

to 7.3 N (65 in-lb).R-install th brak alipr aoring to th brak5.

anuaturrs instrut ions. Fastn th brak hos

to th brak hos guis on th orks lor lg.

Position your hl in th lor lg ropouts. Th6.

hub shoul sat rly in th ropouts. vriy that

nithr th rotor, hub, nor rotor bolts intrr ith

th lor lgs. I you ar unailiar ith ajusting

your is braks, s your brak anuaturrs

instrutions.

Sli th xtrnally thra n o th maxl dH7.

through th ri si o th hub, until it ngags th

thras o th lor lg ropout. Us a 6 hx

rnh to turn th ri si axl bolt an tightn to5.7 N (50 in-lb).

Us a 6 hx rnh to turn th non-ri si8.

axl bolt lokis until you har or l 8 liks or

you rah a torqu alu o 3.4 N (30 in-lb).

Infat th Solo Air syst to th prssur ror9.

prior to sri. R-hk that th botto out

ajustr an all aping ajustrs ar at thir

original sttings (ount in th tabl in th

Gtting Start stion), or rr to th

BoXXr worl cup Tuning Gui to ai in tuning

ajustnts or th rir.

R-install th air al ap.10.

5

7 8
http://www.sram.com/_media/pdf/tuning_guides/boxxerworldcup_tuningguide_en.pdfhttp://www.sram.com/_media/pdf/tuning_guides/boxxerworldcup_tuningguide_en.pdf


22/22

world headQuarTersSRAm, LLc

1333 N. Kingsbury St., 4th Flchiago, Il 60642

USAPhon +1 312 664 8800

european headQuarTersSRAm europ

Paasbosg 14-163862ZS Nijkrk

Th NthrlansPhon +31 33 450 6060

asian headQuarTersSRAm Taian

No. 1598-8 chung Sahn RShn Kang Hsiang, Taihung

county 429 Taian R.O.c.Phon +886 4 2564 3678

.m.cm

2011 BoXXer World Cup Technical Manual

Documents

Transcript of 2011 BoXXer World Cup Technical Manual