2010923_Final Substation _Civil Baseline Risk Assessment_Rev 0 (3)

8/18/2019 2010923_Final Substation _Civil Baseline Risk Assessment_Rev 0 (3)

1/39

Project/department: PDP Scope:

H & S – Baseline – 765/400/275 kV Substation Works - V1.0.

Next review date

2014 /09/01

Date: April – Sept 2013 Prepared by: J M Rheeder Accountable manager: S Small

1.

Identify Hazards 2.

Identify Risks 3.

Analyse RisksHaz no Task & Status

(All active)

Hazard identification Risk No Affected persons Risk

owner

Associated risk Abnormal

Y/N

Causes of risk Consequences Existing controls H & S / Fin

Cons

Likelihood Risk rating

Preventive/Reactive RCE

Substation Construction (Civil works)

Site Establishment (Camp)Site access – See Line works for detail (Access to site)

Site establishment – setting up camp/offices – See line works for detail (Site establishment).

Receiving, handling and storage on site - Steel and other hardware – See line works (Loading & offloading).

Earthworks282.0 Bush clearing – See line works (Bush clearing)

283 Clear and grub Cleared vegetation 283.1 Bush clearing team PM Slipping / tripping N Lack of concentration

Non-compliance to

procedure

Inadequate risk

assessment

MI Project specific Environmental Management Plan

Construction Site Establishment and Dismantling

(PDPMAN-PC-49)

Procedure for vegetation clearance and maintenance

within overhead power line servitude on Eskom owned

land (32-247)

Mandatory SHE Specification to be met by contractors

and suppliers during refurbishment and construction

(PDPMAN-ST-001)

Medical surveillance (32-282)

Eskom Personal Protective Equipment (240-44175132)

SANS 1200 ALL PARTS

Project specific drawings

PE 2 C III

284.1 Thorns / broken

branches

284.1 Bush clearing team PM Contact with N Inadequate PPE

Lack of concentration

Inadequate risk

assessment



(PDPMAN-PC-49)



land (32-247)



(PDPMAN-ST-001)



SANS 1200 ALL PARTS


PE 2 C III

285.0 Manual handling 285.1 Bush clearing team PM Musculoskeletal

disorders

N Lack of training /

experience

Incorrect lifting

techniques

Inadequate supervision

SI

MI

Project specific Environmental Management Plan


(PDPMAN-PC-49)



land (32-247)



PE 2 C III


2/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



(PDPMAN-ST-001)



SANS 1200 ALL PARTS


286.0 Insects 286.1 Bush clearing team

All persons present

PM Bites and stings N Habitat invasion

Inadequate inspection /

supervision

Inadequate PPE

Lack of concentration /

communication

Inadequate risk

assessment

F

SI

MI



(PDPMAN-PC-49)


Occupational Hygiene Management (PDPMAN-GL-50)

Occupational Health Risk Assessment (OHRA/PDP-

2013/Rev 1)

SANS 1200 ALL PARTS


PE 4 C II

287.0 Wild/stray animals 287.1 Bush clearing team

All persons present

PM Attacks N Inadequate training /

experience

Inadequate risk

assessment

Non-compliance to

procedures

F

SI

MI



(PDPMAN-PC-49)




2013/Rev 1)

SANS 1200 ALL PARTS


PE 4 C II

288.0 Uneven surfaces /

terrain/ terrain

288.1 Bush clearing team

All persons present

PM Trips and falls N Lack of concentration


MI Mandatory SHE Specification to be met by contractors


(PDPMAN-ST-001)



SANS 1200 ALL PARTS


PE 1 C III

289.0 Stripping of soil Motorised equipment 289.1 Operator

All persons present

PM Contact with N Poor planning


Non-compliance to

procedures

SI

MI



(PDPMAN-PC-49)



land (32-247)


PE 2 C III


3/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons




(PDPMAN-ST-001)



SANS 1200 ALL PARTS


300.0 Dust 300.1 Operator

All persons present

PM Inhalation N Inadequate PPE

Inadequate dust

suppression

Inadequate training /

experience



(PDPMAN-PC-49)




2013/Rev 1)

SANS 1200 ALL PARTS


PE 1 C III

301.0 Noise 301.1 Operator PM Exposure to noise

levels above 85dB

Damage to hearing

Nuisance to local

residents

N Lack of signage

Inadequate hygiene

surveys


experience


maintenance



(PDPMAN-PC-49)




2013/Rev 1)

SANS 1200 ALL PARTS


PE 1 C III

302.0 Uneven surfaces /terrain 302.1 Al persons in work

area


Non-compliance to

procedure

Inadequate risk

assessment

Lack of communication

MI Construction Site Establishment and Dismantling

(PDPMAN-PC-49)



land (32-247)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

303.0 Cut to fill/spoil Motorised equipment 303.1 Operator

All persons present


Lack of attention

F

SI

MI



(PDPMAN-ST-001)

PE 4 C II


4/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Non-compliance to

procedures

SANS 1200 ALL PARTS


304.0 Dust 304.1 OperatorAll persons present PM Inhalation N Inadequate PPE

Inadequate dust

suppression


experience

SI Eskom Personal Protective Equipment (240-44175132)



2013/Rev 1)




(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

305.0 Noise 305.1 Operator

All persons present

PM Exposure to noise

levels above 85dB

N Lack of signage

Inadequate hygiene

surveys

Inadequate training /experience


maintenance

MI Eskom Personal Protective Equipment (240-44175132)



2013/Rev 1)



(PDPMAN-ST-001)


Hearing Conservation (32-425)

PE 2 C III

306.0 Uneven surfaces/ terrain 306.1 All persons present PM Trips and falls N Lack of concentration

Non-compliance to

procedure

Inadequate risk

assessment


MI Construction Site Establishment and Dismantling

(PDPMAN-PC-49)



land (32-247)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

307.0 Import material from

quarry/borrow

pit/stockpile

Dust 307.1 Geologist and

anyone present

PM Dust inhalation N Inadequate PPE

Inadequate dust

suppression


experience




2013/Rev 1)



(PDPMAN-ST-001)

PE 2 C III


5/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons




SANS 1200 ALL PARTS


308.0 Hand tools 308.1 Geologist and

anyone present

PM Caught between N Lack of concentration

Non-compliance to

procedures


Inadequate inspection

PPE not worn



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

309.0 Spoil move to

stockpile area/

shaping, levelling and

spreading

Dust 309.1 All persons present

and in the vicinity

PM Dust inhalation N Inadequate PPE

Inadequate dust

suppression


experience

Insufficient medical

monitoring




2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

310.0 Mobile plant i.e.

excavators, trucks

310.1 All persons present

and in the vicinity

PM Contact with N Inadequate training /

experience

Lack of attention

Non-compliance to

procedures

F

SI

MI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

311 Stockpile 311.1 All persons in the

vicinity

PM Entrapment N Incorrect body position


experience

Inadequate signage /

barricading

Inadequate

communication of risks

F

SI

MI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

312.0 Hazardous chemical

substances

Fuel for plant 312.1 All persons handling

hazardous

substances

PM Unwanted spill and

leakages

N Unsuitable

transportation

Hazardous substances

not stored in suitable

containers

Inadequate safety

signage i.e.

Safety signs depicting

“No smoking”, “No

SI

MI



(PDPMAN-ST-001)


Oil spill assessment and reporting (PDPMAN-PC-06)

SANS 1200 ALL PARTS


PE 2 C III


6/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



naked lights” and

“Danger”

Incorrect handling

Inadequate spill

procedure

313.0 Soil density

verification

Nuclear density gauge

with radioactive source

313.1 Operators

Co workers

Public

PM Exposure to radiation N Non-compliance to

procedures


experience

Inadequate signage /

barricading

Inadequate PPE

PPE not worn

Incorrect disposal

practise

Inadequate

communication of risks

Inadequate exposuremonitoring.

SI



(PDPMAN-ST-001)



Life Saving Rules (32-421)

PE 2 C III

Roads (Access roads, Terrace maintenance roads and Terrace ring roads)

314.0 Access road

construction

Road transport,

construction vehicles

314.1 Work force

Public

PM Members of public or

workmen being

endangered by

machine operation

N Inadequate traffic

management systems

F

SI

MI

Project specific Traffic Management Plan



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

315.0 Trenches and manholes 315.1 Public PM Members of public

being endangered by

open manholes and

trenches

N Unfenced work areas

and excavations

SI

MI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

316.0 Noise 316.1 Workforce Public

Everyone in close

proximity of work

area

PM Exposure to noise

levels above 85dB

N PPE not worn i.e.

earplugs




2013/Rev 1)



(PDPMAN-ST-001)


PE 2 C III


7/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons




SANS 1200 ALL PARTS


317.0 Underground services 317.1 Everyone in close

proximity of work

area

PM Electrocution N Inadequate assessment

of existing services

F

SI

MI

Life Saving Rules (32-421)



(PDPMAN-ST-001)


Operating Regulations for High Voltage Systems (32-

846)


SANS 1200 ALL PARTS


PE 4 C III

318.0 Roadbed preparation Earthmoving equipment 318.1 Operators

Civil team

PM Machine overturning

Materials or

equipment falling

from machine

Machine arcing with

or coming into contact

with overhead cables

or underground

services

N Lack of concentration

Non-compliance to

procedures



PPE not worn

F

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 4 C II

319.0 Crusher stone for

road surfacing

Manual operations

creating dust

319.1 Civil team

Anyone within close

proximity

PM Dust inhalation N PPE not worn MI Eskom Personal Protective Equipment (240-44175132)



2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

320.0 Hand tools e.g. spades,

rakes

320.1 Civil team

Anyone within close

proximity

PM Contact with N PPE not worn




(PDPMAN-ST-001)


PE 1 C III

321.0 Bituminous surface

treatment

Toxic fumes, hot

bitumen fluid

321.1 Civil team PM Contact with N Inadequate PPE


experience

Non-compliance to

procedures

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS

PE 2 C III


8/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Inadequate supervision Project specific drawings

321.2 Civil team PM Smoke Inhalation N Inadequate PPE

PPE not worn


experience

Poor ventilation

MI Occupational Hygiene Management (PDPMAN-GL-50)


2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

322.0 Road marking Paint 322.1 Civil team

Anyone within close

proximity

PM Inhalation of paint

fumes / vapours

N Non-compliance to

procedures

PPE not worn


experience

Poor ventilation

PPE not worn



2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

322.2 Civil team

Anyone within close

proximity

PM Skin contact N Non-compliance to

procedures

PPE not worn


experience

PPE not worn



2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

323.0 Terrace maintenance

and ring concrete

roads

See risks for “E xcavation” , “Shuttering” and “C oncrete casting”

324.0 Compacting in-situ

material

Hand tools 324.1 Civil Team PM Contact with N Lack of concentration

Non-compliance to

procedures



PPE not worn

Inadequate

experience/training



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III


9/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Civil Team PM Musculoskeletaldisorders


Awkward body position

Non-compliance to

procedures



PPE not worn

Inadequate

experience/training



2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

325.0 Compactors 325.1 Civil Team PM Body vibration N Inadequate training /

experience/supervision

Inadequate PPE

Inadequate inspection/

maintenance

Non-compliance to

procedures



2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

325.2 Civil Team PM Exposure to noise

above 85dB

N Lack of signage

Inadequate hygiene

surveys


experience


maintenance

PPE not worn

MI

Noise induced

hearing loss



2013/Rev 1)



(PDPMAN-ST-001)


Employee’s right to refuse to work on the grounds of

SHE related concerns (39-12)

Hearing Conservation Procedure (32-425)

SANS 1200 ALL PARTS


PE 2 C III

326.0 Motorised equipment

e.g. Rollers

326.1 Civil Team PM Contact with plant N Poor planning


Non-compliance to

procedures


MI

SI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

327.0 Access road /

offloading pad

Excavating equipment

i.e. graders

327.1 Civil team PM Contact with plant

(workers)

N Poor planning F

SI



PE 4 C II


10/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



construction Lack of attention

Non-compliance to

procedures

MI (PDPMAN-ST-001)


SANS 1200 ALL PARTS


327.2 Civil team PM Overturning N Poor planning

Lack of attention

Non-compliance to

procedures


experience

F

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 4 C II

327.3 Civil team PM Contact with plant

(other plant)

N Poor planning

Lack of attention

Non-compliance to

procedures

PD Mandatory SHE Specification to be met by contractors


(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C II

Yard Works (Earth mat, Kerbs & Channels and Yard stoning)328.0 Excavate trenches Earthmoving equipment

e.g. excavators

328.1 Civil Team/

excavating Team

Operator

PM Contact with / struck

by



Non-compliance to

procedures


maintenance

PPE not worn

Inadequate training/


F

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 4 C II

329.0 Hand tools 329.1 Civil team PM Contact with N Lack of concentration


Non-compliance to

procedures



maintenance

PPE not worn



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

330.0 Unidentified,

underground utilities

330.1 Every person in the

area

PM Cutting into

underground services

(cables, water mains)


Non-compliance to

procedures

SI

MI



(PDPMAN-ST-001)

PE 2 C III


11/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Inadequate risk

assessment


SANS 1200 ALL PARTS


331.0 Open excavations – see Excavations for identified risks

332.0 Dust 332.1 Every person in the

area

PM Dust inhalation N Lack of PPE

Non-compliance to

procedures


experience

MI

Pulmonary

diseases




2013/Rev 1)



(PDPMAN-ST-001)


PE 2 C III

333.0 Ergonomics 330.2 Civil/ Foundation

Team

PM Musculoskeletal

disorders

N Non-compliance to

procedures


experience

SI

MI

Musculoskeletal

disorders




2013/Rev 1)


and suppliers during refurbishment and construction(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

334.0 Extreme weather

conditions

334.1 Every person in the

area

PM Exposure to extreme

weather elements

N Lack of PPE

Non-compliance to

procedures


experience

Inadequate risk

assessment


MI

SI

Various diseases




2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

335.0 Install copper and

crimp joints

Copper 335.1 Civil Team PM Contact with /absorption

N Lack of PPE

Non-compliance to

procedures


experience

Inadequate risk

assessment

MI

Heavy metal

poisoning

Skin irritation




2013/Rev 1)



(PDPMAN-ST-001)

PE 1 C III


12/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Inadequate supervision Medical surveillance (32-282)

SANS 1200 ALL PARTS


336.0 Hand tools e.g. crimping

tools

336.1 Civil Team PM Caught between N Lack of concentration


Non-compliance to

procedures



maintenance

PPE not worn



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

337.0 Install flat copper

,including brazing of

joints

Ultra violet light /

radiation

337.1 Welder

Civil Team

PM Eye injury N Lack of concentration

Non-compliance to

procedures


Inadequate

training/experience

PPE not worn




2013/Rev 1)




SANS 1200 ALL PARTS


PE 1 C III

338.0 Brazing rod and flux 338.1 Welder PM Contact with N Lack of concentration

Non-compliance to

procedures


Inadequate

training/experience

PPE not worn

MI

Skin irritation




2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

339.0 Thermal reaction 339.1 Welder PM Contact with hot

surface


Non-compliance to

procedures


Inadequate

training/experience

PPE not worn

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III


13/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



340.0 Welding fumes 340.1 Welder PM Inhalation N Lack of concentration

Non-compliance to

procedures


Inadequate

training/experience

PPE not worn

SI

MI

Metal fever




2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

341.0 Oxy acetylene set 341.1 Welder PM Fire N Lack of concentration

Non-compliance to

procedures


Inadequate

training/experience

Inadequate risk

assessment

Inadequate inspections

and maintenance

MI

SI

PD



(PDPMAN-ST-001)


Project specific Emergency preparedness and response

plan

SANS 1200 ALL PARTS


PE 2 C III

341.2 PM Explosion N Lack of concentration

Non-compliance to

procedures


Inadequate

training/experience

Inadequate risk

assessment


and maintenance

Faulty safety devices e.g.

flashback arrestor

F

SI

PD



(PDPMAN-ST-001)


Project specific Emergency preparedness and response

plan

SANS 1200 ALL PARTS


PE 4 C II

341.3 All persons in the

area

PM Slips and trips over

lines


Non-compliance to

procedures

Poor house-keeping



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

342.0 Laying of kerbs and

channels

Ergonomics (Manual

handling)

342.1 Civil team PM Musculoskeletal

disorders

N Incorrectly lifting

techniques

PPE not worn

SI

MI




PE 2 C III


14/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Inadequate planning 2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


343.0 Dust from cutting disc 343.1 Operator

Civil team

PM Dust inhalation N PPE not worn

Inadequate planning


experience

SI

MI




2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III


Civil team

PM Noise induced hearing

loss

N PPE not worn

Inadequate

maintenance and

inspections


SI

MI




2013/Rev 1)




(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

345.0 Yard stoning Apply weed killing

agents i.e. granules,

liquids

345.1 Applicators

Bystanders

PM Inhalation N PPE not worn


experience

Non-compliance with

procedures

Inadequate ventilation

SI

MI




2013/Rev 1)




(PDPMAN-ST-001)

Project specific environmental management plan

SANS 1200 ALL PARTS


PE 2 C III


15/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



345.2 Applicators

Bystanders

PM Contact with skin N PPE not worn


experience

Non-compliance with

procedures

SI

MI




2013/Rev 1)




(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

346.0 Dust 346.1 Everyone within site

vicinity

PM Dust inhalation N Non-compliance to

procedures

Inadequate dust

suppression

PPE i.e. dust masks not

worn




2013/Rev 1)




SANS 1200 ALL PARTS


PE 1 C III

347.0 Noise 347.1 Everyone within site

vicinity

PM Noise above 85 dB N Lack of signage

Inadequate hygiene

surveys


experience

PPE not worn




2013/Rev 1)


SANS 1200 ALL PARTS


PE 1 C III

348.0 Uneven yard surfaces 348.1 Everyone within site

vicinity


PPE not worn

Inadequate risk

assessment

Poor communication

SI

MI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

Foundations (Flood Lights, Main Columns, Earth Wire Support, Busbars, Equipment Foundations)349.0 Setting out – See line works (Pegging)


16/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



350.0 Hazardous chemicals i.e. fuels, lubrication – See line works (Hazardous Chemical Substances)

351.0 Excavations Hand tools 351.1 Civil Team PM Contact with /Struck by



Non-compliance to

procedures



PPE not worn



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

352.0 Excavating equipment

e.g. TLB, excavator

352.1 Operator

Civil Team



Non-compliance to

procedures

Inadequate experience/

training



F

SI

MI




(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 4 C II

352.2 Operator

Civil Team

PM Equipment failure N Inadequate inspection /

maintenance

Latent defects

Inadequate experience/

training


MI

SI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III


Civil team

PM Exposure above 85 dB N Lack of signage

Inadequate hygiene

surveys


experience


maintenance

PPE not worn

MI

SI

Noise induced

hearing loss




2013/Rev 1)




(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

354.0 Blinding Chemical burns 354.1 Civil team PM Contact with wet

concrete to skin and

eyes

N PPE not worn



No suitable facilities for

washing and immediate

first aid




2013/Rev 1)




(PDPMAN-ST-001)

PE 1 C III


17/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons




355.0 Reinforcement Protruding rebar 355.1 Civil team PM Contact with (Impaled

hands)

N Lack of signage

Lack of

concentration

PPE not worn



SI

MI




SANS 1200 ALL PARTS


PE 2 C III

355.2 Civil team PM Slips and trips N Lack of signage

Lack of

concentration

PPE not worn



SI

MI


and suppliers during refurbishment and

construction(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

356.0 Pouring of concrete

(into foundation)

Chemical burns 356.1 Civil team PM Contact with wet

concrete to skin and

eyes

N PPE not worn

Inadequate training/experience/supervision

Inadequate first aid

treatment facilities




2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

357.0 Manual handling

operations i.e. hand

tools such as shovels


disorders

N Awkward body position

Repetitive body motion

caused by bending and

twisting actions


experience

Underlying medical

conditions

SI Occupational Hygiene Management (PDPMAN-GL-50)


2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

358.0 Vibrators 358.1 Operators PM Whole body vibrations N Inadequate PPE

Excessive body vibration

due to teams not taking

appropriate turn to do

vibrating operations




2013/Rev 1)



(PDPMAN-ST-001)

PE 1 C III


18/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



experience


359.0 Noise 359.1 Operators PM Exposure to noise

levels above 85dB

N Inadequate PPE i.e.

earplugs

Excessive body vibration

due to teams not taking

appropriate turn to dovibrating operations

SI

NIHL



2013/Rev 1)

Mandatory SHE Specification to be met by contractorsand suppliers during refurbishment and construction

(PDPMAN-ST-001)


Hearing Conservation Procedure (32-425)


SANS 1200 ALL PARTS


PE 2 C III

360.0 Shuttering See shuttering in line risk assessment

361.0 Installation of HD

bolts

HD Bolts 361.1 Civil team/

Foundation team

PM Contact with N Inadequate PPE

Inadequate training

/experience



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

362.0 Clean HD bolts Hand tools, i.e. steel

brush

362.1 Civil team/

Foundation team PM Contact with steel

bristles


PPE not worn i.e.

protective hand gloves



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

362.2 Civil team/

Foundation team PM Damage of HD bolt by

steel bristles


Non-compliance to

procedures




(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

Fire Protection (Manholes, Sumps, Piping, Oil holding dams, Transformer/reactor bay firewalls)363.0 See all risks in “Excavation” and “Foundations”

364.0 Restricted excavation

i.e. manholes and

sumps

Confined spaces 364.1 Civil team PM Collapse of excavation N Non-compliance to

procedures

Inadequate excavations

supports

F

SI

MI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS

PE 4 C II


19/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Structural cohesion of

soil

Adverse weather

conditions

Location of stockpile and

heavy plant in relationto excavation


365.0 Elevated position 365.1 Civil team PM Fall into excavation N Lack of concentration

Inadequate barricading


Inadequate signage

Lack of training /

experience

Lack of risk assessment

SI

MI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

367.0 Dust 367.1 Civil team PM Inhalation N PPE not worn

Inadequate dust

suppression


experience





2013/Rev 1)



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

368.0 Micro organisms 368.1 Civil team PM Exposure to disease

bearing ground

organisms while

excavating

N Inadequate training /

experience


Inadequate PPE

Lack of supervision

SI

MI




2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C II

369.0 Use of cement – See Hazardous chemical substances

370.0 Manual operations-

masonry, trenching,

laying & bedding of

pipes

Hand tools e.g rakes,

shovels, spades,

wheelbarrows masonry

tools

370.1 Civil team PM Hand and leg injuries N Non-compliance to

procedures

PPE not worn

Poor housekeeping




(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III


20/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Poor supervision

371.0 Building materials e.g.

bricks, reinforcing, steel

mesh, DPC

371.1 Civil team PM Slips, trips, N Non-compliance with

procedures

Lack of attention

Poor housekeeping

Lack of planning

Lack of supervision



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

371.2 Civil team PM Contact with

(abrasions, cuts,

pinching)

N PPE not worn


experience

Lack of supervision




(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

374 Ergonomics 374.1 Civil team PM Musculoskeletal

disorders

N Awkward body position

Non-compliance with

procedures

Repetitive movement

Lack of experience

Underlying medical

conditions

SI

MI



Occupational Health Risk Assessment (OHRA/PDP-2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

375.0 Fire walls Scaffolding 375.1 Civil team PM Structural failure N Lack of attention

Inadequate training

/experience

Under estimation of

load

Overloading

Inadequate

maintenance /

inspection

Non-compliance with

procedures



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

375.2 Civil team (climbers) PM Fall from height

(persons and

equipment)

N Lack of attention

Inadequate training

/experience

Inadequate

maintenance /

inspection

F

SI

MI



(PDPMAN-ST-001)


Working at Height (32-418)

SANS 1200 ALL PARTS

PE 4 C II


21/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



PPE not worn


Lack of supervision


Drainage376.0 Excavation See all risks for trench excavation in “Yardworks”

377.0 Bedding of pipes

(Filling and bedding

material i.e. stone)

Uneven surfaces 377.1 Civil team PM Slips and trips N Lack of attention

PPE not worn

Poor housekeeping


Poor communication



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

378.0 Hand tools e.g spades

and wheelbarrows

378.1 Civil team PM Contact with N Lack of concentration


experience

Inadequate

maintenance /inspection

PPE not worn



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

379.0 Storm water drains –

subsoil and open

grass lined drains

Drain hardware i.e.

Bidem

379.1 Civil team PM Slips and trips N Lack of concentration

Poor housekeeping

Inadequate signage

Non-compliance to

procedures

PPE not worn



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III

380.0 Laying of concrete

pipes

Ergonomics (Manual

handling of material)


disorders

N Underlying diseases

Repetitive motions

Lack of experience

Non-compliance toprocedures

Underestimation of load

weight


experience

PPE not worn

SI Eskom Personal Protective Equipment (240-44175132)



2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

381.0 Open excavations / trenches – See Line risk assessment excavations


22/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Transformers/Reactor Plinths382.0 Excavation - See risks for “Excavations” and “Foundation”

383.0 Place rail tracks Heavy material i.e. rail

tracks

383.1 Civil Team PM Contact with / caught

between


Non-compliance to

procedures


Inadequate

experience/training

Inadequate risk

assessment

SI

MI




2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2

C

III

Cable Trenches, Ducts, Junctions and Ramps384.0 Refer to all risks for trench excavation in “Yardworks”

385.0 Place Kerbs Building material i.e.

kerb blocks

385.1 Civil team PM Contact with N Lack of concentration

Non-compliance to

procedures


Inadequate

experience/training

Inadequate risk

assessment



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 C III

386.0 Ergonomics 386.1 Civil team PM Musculoskeletal

disorders


Non-compliance to

procedures


Inadequate

experience/training

Inadequate risk

assessment

Underestimation of load

Si Occupational Hygiene Management (PDPMAN-GL-50)


2013/Rev 1)



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

387.0 Install JB's, Bends and

Plug Boxes

Electrical hardware i.e.

Joint boxes, conduit,

plug boxes

387.1 Electricians

Assistants

PM Contact with N Lack of concentration

Non-compliance to

procedures


Inadequate

experience/training

Inadequate risk

assessment



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 C III


23/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Support Steel (Structural and Tubular Steelwork)388.0 Installation of

steel structure

Uneven surfaces /

terrain

(Applicable to all

substation work)

388.1 All persons in the

area

PM Slips, trips and falls N Lack of concentration

Horse play

Inadequate Risk

assessment

Inadequate

communication



(PDPMAN-ST-001)



2013/Rev 1)

SANS 1200 ALL PARTS


PE 2 D II

389.0 Open trenches 389.1 General workers PM Slips, trips and falls N Lack of concentration

Horse play

Lack of barricading

Inadequate Risk

assessment

Inadequate

communication



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 D II

390.0 Adverse weather

conditions

390.1 General workers

Visitors

PM Exposure to extreme

elements

Dehydration

Frost bite

N Inadequate planning

Inadequate rehydration

Underlying diseases

Poor Nutrition

Improper PPE

F

SI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 D II

391.0 Sharp edges on steel

measuring tape

391.1 Foundation team PM Cuts (Injuries) N Improper use of

equipment

Worn out equipment

PPE not worn

Inadequate / Pre-use

Inspections



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 D III

392.0 Protruding copper tails 392.1 Foundation team

All persons in area

PM Trips

Fall

N Protruding metal objects

not “capped” or

demarcated




(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 1 D III

393.0 Improper hand tools

usage (e.g. spike

spanner)

393.1 Assemblers PM Tool slipping N Over torqueing

Inadequate PPE

MI

SI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 1 E III

394.0 Unsecured steel / 394.1 Assemblers PM Falling steel / material N Improper handling F Mandatory SHE Specification to be met by contractors PE 4 D I


24/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



material


MI

SI


(PDPMAN-ST-001)

SANS 1200 ALL PARTS


395.0 Manual handling of

heavy objects / material

395.1 Assemblers PM Ergonomics N Improper lifting

techniques

Under estimation of the

weight/ load

Underlying medical

condition

Lack of PPE


experience

MI

SI



(PDPMAN-ST-001)


SANS 1200 ALL PARTS


PE 2 C III

396.0 Integrity of lifting

equipment for lifting of

equipment and

employees

396.1 Operators

Riggers

Assemblers

PM Equipment failure

Hydraulic failure

Falling material

N Inadequate

maintenance

Inadequate

inspections

Inadequate Risk

assessmentIncorrect equipment

Incorrect slinging

Latent defects

Inadequate training


PD

F

SI



(PDPMAN-ST-001)


Safe use of lifting machines and lifting tackles (39-98)



SANS 1200 ALL PARTS


PE 5 C II

397.0 Erection, handling

and lifting of

equipment

Deviation from approved

lifting methodology

397.1 Operators

Riggers Erection

team

Bystanders

PM Falling material

Load shifting

Failure of equipment /

tackle

N Incorrect slinging

Exceeding load limits


Inadequate training

Lack of supervision

PD

F

SI



(PDPMAN-ST-001)





PE 5 C II

398.0 Inexperienced

equipment operator(s)

398.1 Operator

Riggers

Bystanders

PM Lose control of

equipment

Falling material

N Inadequate training /

experience

Lack of supervision

Underlying medical

condition

SI

PD

F



(PDPMAN-ST-001)





SANS 1200 ALL PARTS

PE 3 C II


25/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons




399.0 Suspended load 399.1 Erection Team

Bystanders

PM Exposure to falling

objects

Falling from height

N Failure of lifting

equipment

Improperly secured load

Elevated position

Not following

procedures

Inadequate training

SI

PD

F



(PDPMAN-ST-001)





SANS 1200 ALL PARTS


PE 4 C II

400.0 Unstable terrace 400.1 Operator

Riggers

Bystanders

PM Crane overturn N Sinking terrace

Poor compaction

Fill material used not

according to

specification

Inadequate method

statement or

Noncompliance tomethod statement

SI

PD

F



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

401.0 Tightening and

torqueing of bolts and

nuts

Incorrect application of

hand tools e.g. torque

wrench

401.1 Erection team PM Falling, slipping N Worn out tools

Inadequate pre-use

inspections

Use of self-made tools

Incorrect tool

application

Inadequate training

Use of defective tools

Awkward body posture

MI

SI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 2 C III

402.0 Elevated positions 402.1 Climbers

Bystanders

PM Fall from elevated

positions

N Failure to secure

PPE failure

Inadequate training

Underlying medical

conditions

Engineering design

constraints

Non-compliance to

method statement

Worker complacency

F

SI



(PDPMAN-ST-001)




Life saving rules (32-421)

SANS 1200 ALL PARTS


PE 4 D I

403.0 Component failure 403.1 Erection team

Bystanders

PM Collapsing of steel

structure

N Latent defects on bolts

Incorrect size of bolts

PD

F

SI



(PDPMAN-ST-001)

PE 4 C II


26/39



Next review date

2014 /09/01


1.

Identify Hazards 2.

Identify Risks 3.


(All active)


owner


Y/N


Cons



Exceeding safe work

load limits


of bolts

Inappropriate storage ofbolts (exposure to

elements)

SANS 1200 ALL PARTS


404.0 Inexperienced

employees/

workers

404.1 Co-workers

Bystanders

PM Collapsing of steel

structure

Incorrect assembly

N Inadequate training


Non-compliance to

procedure

F

SI



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

405.0 Elevated positions 405.1 Climbers

Bystanders

PM Fall from elevated

positions

N Failure to secure

PPE Failure

Inadequate training

Underlying medical

conditions

Engineering designconstraints

Non-compliance to

method statement

Complacency

F

SI



(PDPMAN-ST-001)




Life saving rules (32-421)

SANS 1200 ALL PARTS


PE 4 C II

406.0 Incorrect application of

hand tools (purpose

made / special tools)

406.1 Assemblers PM Equipment failure N Inadequate training

Non-compliance to

method statement

F

SI

PD



(PDPMAN-ST-001)

SANS 1200 ALL PARTS


PE 4 C II

407.0 Assemble / erect

masts (tubular

steelwork) with light

fittings

Heavy material 407.1 Assemblers PM Musculoskeletaldisorders

N Incorrect lifting

techniques


experience

Underestimation of

weight

Physical incapability -

Inadequate selection

process

SI

MI

Mandat

2010923_Final Substation _Civil Baseline Risk Assessment_Rev 0 (3)

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Transcript of 2010923_Final Substation _Civil Baseline Risk Assessment_Rev 0 (3)