2004 Product Guide - BBR Motorsports · 2017-08-14 · 2004 Product Guide 04 BBR Catalog FINAL_1...

2004 Product Guide

04 BBR Catalog FINAL_1 8/28/03 10:28 AM

Welcome to BBR MOTORSPORTSAt BBR, we are dedicated to hand-crafting the mostinnovative 4-stroke off-road motorcycles in the world.Our reputation has grown nationally and internation-ally. We have fabricated custom bikes for topmotocross stars, celebrities, and corporations whowant the very best that money can buy.

In the spirit of our BBR race bikes, we now offer com-ponents for many popular production models. Eachcomponent is fabricated with the attention to detailthat you expect from BBR. Everyone here at BBRunderstands that innovation is what separates usfrom the masses. We understand the importance ofproper frame geometry, precision tolerances, and useof metals and materials that provide the highestquality and performance. We take pride in the fit andfinish of every BBR product, and always make surethat function comes first.

Fabrication of these bikes and parts is an importantpart of our business, but we haven’t forgotten whereit all started. We grew up on XR75’s and still consider

them to be one of the greatest motorcycles ever built.While other kids played baseball, we spent our timechopping and grinding on motorcycles in the shopbehind our parents house, then rode until dark everyday we could. To this day, our true passion is still thethrill of riding.

Our goal is to continue to build great bikes and greatproducts that maintain that same kind of fun factor.We are excited about our new products and hope theyadd some passion to your bike. Whether it’s winning aNational Event, racing with your buddies, or just spin-ning laps in the back yard with the kids, BBR has youcovered. For all those who love the sport as much as wedo, this 2004 BBR Product Guide is dedicated to you.

See you at the races!

BBR MotorsportsNext Level Products.


XR50 Aluminum Frame 350-BBR-5001 $799.95

DESCRIPTION>>Lighter and stronger than the productionframe. Designed to hold up to the demands ofadult back-yard mini-bike racing. The ultimatefix for XR50 frame sag!

FEATURES>>• Gold anodized 6061 aluminum. • Tig welded construction.• Removable subframe.• 1 1/2 pounds lighter than stock.• Stock frame dimensions.• Complete with MSO

BBR Super Pro XR50 Frame Kit350-BBR-5003 $1699.95FEATURES>>• 6061 aluminum frame & swingarm

(3” longer than stock).• High quality shock with adjustable rebound,

compression, and preload. Custom wound spring.• 6" of rear wheel travel• Same weight as stock frame,

swingarm, & shock! (but 5 times stronger)• Billet machined solid rear motormount section• Single piece subframe loop• Uses stock XR50 swingarm bolt, rear axle, and

chain adjusters (plus all the other XR50 components)• Winner 2003 White Brothers 4-Stroke World

Championships (4 out of the top 5 finishers used the BBR Super Pro Frame)

• Used by Carmichael, McGrath, Pastrana, Chris Gosselaar, Ken Johnson, John Faulkner, Ben & Eric Bostrom, Spud Walters, Victor "Slasher" Sheldon, John Levy, Tim "Lumpy" Tolleson, Jon Basher, Mossimo Giannulli, and many more!

• Complete with MSO

CRF/XR50 Frames


FEATURES>>> BBR Super Pro Frame Kit

> BBR XR50 Fork Kit (w/complete handlebar kit)

> BBR Graphics Kit> BBR Exhaust System

> BBR Billet Gas Cap> BBR Chain Guide

> BBR Skid Plate> BBR 82cc Big Bore Kit and Camshaft

> BBR Rev-Box> BBR Cam Cover

> New Honda XR50 Motor> Gold Aluminum Rims

> HD Spoke Kit> Unifilter air filter

DESCRIPTION>>This complete bike is based

on the new BBR Super ProFrame kit. It includes a

Honda XR50 motor that hasalready been modified with

our best selling 82cc cylinderkit and high performance

camshaft. $4999.95

Sorry, at this price, it is only availablewith red plastic and gold anodized

accessories. For a custom XR50, go toour website (bbrmotorsports.com) &

Price out your own custom XR50.

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XR50 Exhaust System 210-HXR-5001 $249.95 210-HXR-5002 Big Bore $249.95Comes with a removable USDA Forest Service approved spark arresterinstalled. Ceramic coated, tapered header for power gains through-outthe RPM range. Also accepts stock endcap for stock level sound output!

CRF/XR50 PARTS

10” Aluminum Bike Stand575-BBR-1001 $54.95

BBR XR50 Graphics Kit 710-HXR-5001 $109.95

BBR XR50 Cam Cover 405-HXR-5001 $49.95

XR50 Aluminum Rims$199.95 (pair)390-HXR-5001 Gold390-HXR-5002 Black390-HXR-5003 Red390-HXR-5004 Blue

Heavy Duty Clutch Springs 410-HXR-5005 $24.95

Chain Guides340-HXR-5001 $69.95

XR50 Complete Colored Plastic $159.95700-HXR-5001 Black700-HXR-5002 Blue700-HXR-5003 Silver700-HXR-5004 Yellow700-HXR-5005 Orange700-HXR-5006 Green700-HXR-5007 Red700-HXR-5008 WhiteKit includes: front number plate,front fender, radiator scoop,lower fork covers and sidepanel/rear fender cowling (graphic not included).

Handlebar Kit A must have! The only complete kit on the market.510-HXR-5001 $229.95

Heavy Duty ShockSpring 660-HXR-5005 $59.95

Heavy Duty Shock 640-HXR-5001 $239.95

XR50 Heavy Duty ForkSprings650-HXR-5005 $49.95

XR50 Fork Kit 630-HXR-5003 Fork Kit $599.95630-HXR-5004 minus bar kit$519.95

FEATURES>>• Oil dampened, 27mm, conventional

style forks. 4” of travel.• Gold anodized, CNC machined,

aluminum triple clamp & stem• Heavy-duty fork springs • Includes full BBR handlebar kit

Heavy Duty Spoke Kit391-HXR-5001 $59.95

Billet Gas Cap 110-HCR-1201 $69.95


Skid Plate Glide over the jumps, woops &rocks while protecting yourengine. Gold anodized 6061aluminum. Tig welded con-struction. Bolts on in minutes.Also fits Z-50 Note: May not fit with after-market cylinders. 320-HXR-5001 $69.95

Long AluminumSwingarm 2.25” longer roller bearings.330-HXR-5002 $329.95

IMS Folding Shift Lever 1 inch longer than stock.535-IMS-1001 $29.95

XR50 Rear Sprockets 380-HXR-5036 36T $39.95380-HXR-5037 37T $39.95380-HXR-5038 38T $39.95380-HXR-5039 39T $39.95380-HXR-5040 40T $39.95

XR50 Tires393-HXR-5001 Bridgestone M402.75x10 $34.95393-HXR-5002 Kenda K771 2.75x10 $29.95

BBR Rev Box Rev on past the stuck 9800 RPM limit.451-HXR-5001 $59.95

XR50 Kitaco Inner-Rotor Ignition 450-HXR-5001 $299.95Instant Throttle Response.

110cc Super Pro Stroker Kit411-HXR-5300 110 Kit $1295.95Big valve head, stroker crank, 24mm carb. Everything included for easy installation.

82cc Big Bore Kit with Cam411-HXR-5001 Big Bore Kit $349.95 FEATURES>>Easy Bolt-on backyard kit. Custom aluminum cylinder with "BBR" logocast in. 10.5:1 compression piston with pin, clips, and rings. Includes baseand head gaskets. High performance camshaft for XR50 head. Cylinderhas cast in mounts (like stock) for aftermarket skid plates.

Big Carb Kit - 18mm420-HXR-5001 $219.95Excellent addition to 82cc kit.

BBR Tapered SteeringBearing Set Eliminates loose headsets.516-HXR-5001 $39.95

Footpeg Mount540-HXR-5001 $89.95Forged chro-moly.

Complete Seat716-HXR-5001 $89.95Foam, cover and base.

88cc Super Pro Bore Kit 411-HXR-5200 $995.95Big valve head, 18mm carb kit,MX grind cam.

Footpegs 530-IMS-1001 $95.95


CRF/XR80/100

Aluminum Frame Kit350-BBR-1001 $2999

FEATURES>>• Includes frame, motor mounts, brake pedal, footpeg mounts, plastic

gas tank, air-boot, exhaust system, radiator wings, graphics kit & seat cover, and BBR gascap.

• Uses chassis components from 1996-2003 Honda CR80/85 or CR80/85 Expert • Complete with MSO

Billet Gas Cap 110-HCR-1201 $69.95

Aluminum Swingarm 330-HXR-1001 $399.95

XR100 Heavy Duty Fork Springs650-HXR-1005 $79.95

Heavy Duty Shock Spring 660-HXR-1005 $89.95

Frame Cradle 320-HXR-1001 $139.95

Chain Guide340-HXR-1001 $69.95

Exhaust System 210-HXR-1001 $299.95FEATURES>>Complete one piece exhaust system from the headpipe to the tailsection.Comes with a removable USDA Forest Service approved spark arresterinstalled. Ceramic coated, tapered header for power gains through-outthe RPM range. Langtown Backyard Supercross Winner. Accepts thestock endcap from the XR80/100 exhaust for stock sound levels.


Aluminum Rims 16”/19”390-YTR-1205 Gold $249.95390-YTR-1206 Black $249.95390-YTR-1207 Silver $249.95These rims are lighter andstronger than stock rims. Fits 94-03 XR100.

IMS Folding Shift Lever 535-IMS-1001 $29.95

BBR Tapered SteeringBearing Set 516-HXR-5001 $39.95

Triple Clamp510-HXR-1001 Standard $199.95510-HXR-1002 Oversized $199.95Raises bars 1”, fully adjustable.

BBR Graphics Kit 710-HXR-1001 $109.95Fits 01-03.

Inner Rotor Ignition450-HXR-1001 $329.95

BBR Rev Box 451-HXR-5001 $59.95

BBR Footpegs 530-IMS-1001 $95.95

Takagawa 115ccCylinder/Head Kit 412-HXR-1002 $645.95

Takagawa 115cc Big Bore 412-HXR-1001 $399.95


CRF150/230F

Aluminum Frame350-BBR-1008 CRF150 $2999350-BBR-1009 CRF230 $3499

FEATURES>>• Includes frame, motor mounts, brake pedal, footpeg mounts, plastic gastank, air-boot, exhaust system, radiator wings, graphics kit & seat cover,and BBR gascap. Uses chassis components from 1996-2003 Honda CR80/85or CR80/85 Expert. Complete with MSO paperwork.

Triple Clamp510-HCF-1501 Standard $199.95510-HCF-1502 Oversized $199.95510-HCF-2301 Standard $199.95510-HCF-2302 Oversized $199.95Raises bars 1”. fully adjustable.

CRF150/230 Exhaust System 210-HCF-1501 $249.95FEATURES>>Complete exhaust system from the headpipe to the tailsection. Comeswith a removable USDA Forest Service approved spark arrester installed.Ceramic coated, stepped header for power gains through-out the RPMrange. Accepts OEM Honda endcap from CRF150/230F for super quietsound output!

Linkage625-HCF-1501 $149.95Raises seat height 1”.

BBR Gas Cap110-HCR-1201 $69.95CRF150/230 Cam Cover

405-HCF-1501 $59.95


Heavy Duty Fork Springs650-HCF-1505 CRF 150 $79.95650-HCF-2305 CRF 230 $79.95

BBR Graphics Kit 710-HCF-1501 $129.95

Heavy DutyShock Spring660-HCF-150$89.95

Skid Plate 320-HCF-1501 $69.95

CRF Performance Cam Shaft410-HCF-1504 $199.95

CRF 170 Big Bore Kit410-HCF-1503 $169.95

CRF150/230 Rev Box 451-HCF-1501 $59.95

CRF150 26mm Carb Kit420-HCF-1501 $299.95

CRF Air Filter430-HCF-1501 $24.95

H.D. Valve Springs410-HCF-1502 $59.95

CRF150 Inner Rotor450-HCF-1501 $399.95

CRF 428 SprocketsCall for info.

Heavy DutyClutch Spring410-HCF-1501$24.95


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FEATURES>>Complete ready to ride motor-

cycle using our aluminumframe kit, a new motor, and

new chassis components. Basemodel uses all stock compo-

nents in standard colors.Many other options are

available. Please call for pricing of options.

CRF-150/TT-R125/XR100/CRF-230.

Conversion Bike starting at$7999.95 (base price),

as shown $10,500.00.


Aluminum Swingarm330-YTR-1201 $399.95

Heavy Duty ShockSpring 660-YTR-1205 $89.95

Chain Guide 340-YTR-1201 $69.95

Triple ClampRaises bars 1”, fully adjustable.510-YTR-1201 Standard $199.95510-YTR-1202 Oversized $199.95

Brake Pedal 120-YTR-1201$129.95

Aluminum Rims 16”/19”390-YTR-1205 Gold $249.95390-YTR-1206 Black $249.95390-YTR-1207 Silver $249.95

Exhaust System 210-YTR-1201 $299.95

FEATURES>>Complete one piece exhaust system from the headpipe to the tailsection.Comes with a removable USDA Forest Service approved spark arresterinstalled. Ceramic coated, tapered header for power gains through-outthe RPM range. Langtown winner multi world championships. Quietinstert available.

AluminumFrame Kit350-BBR-1002 TTR125$2999350-BBR-1010TTR125E $3249

FEATURES>>• Includes frame,motor mounts, brakepedal, footpegmounts, plastic gastank, air-boot,exhaust system, radia-tor wings, graphics kit& seatcover, and BBRgascap. Uses chassiscomponents from1996-2003 HondaCR80/85 or CR80/85Expert. Completewith MSO paperwork.

TT-R125


Heavy Duty ClutchSprings410-YTR-1205 $24.95

BBR Gas Cap110-SRM-1201 $69.95

BBR Graphics Kit 710-YTR-1201 $129.95

Frame Cradle 320-YTR-1202 $139.95

Performance Cam Shaft410-YTR-1207 $159.95

26mm Carb Kit420-YTR-1201 $299.95

150 Big Bore Kit 411-YTR-1201 $439.95Complete with Cam & AluminumCyclinder.

Lighten Flywheel680-BBR-1011 TTR125 $99.95

Free Flow Filter Kit430-YTR-1201 Kit $79.95Replacement filter $24.95

Rear Sprocket $54.95380-YTR-1253 (00-01) 53T380-YTR-1254 (00-01) 54T380-YTR-1255 (00-01) 55T380-YTR-1256 (00-01) 56T380-YTR-1349 (02-03) 49T380-YTR-1353 (02-03) 53T380-YTR-1354 (02-03) 54T380-YTR-1355 (02-03) 55T380-YTR-1356 (02-03) 56T

Fork Springs650-TTR-1205 $79.95

Tall Seat Foam w/Cover715-YTR-1201 $99.95


BBR Graphics Kit 710-DRZ-1201 $129.95

Exhaust System 210-DRZ-1201 $299.95FEATURES>>Ceramic coated header pipe and gold anodized 6061 aluminum can.Comes with a removable forest service approved spark arrester installed.Tapered headpipe gives good power throughout the RPM range

Heavy Duty Shock Spring 660-DRZ-1205 $89.95

Triple Clamp510-DRZ-1201 Standard $199.95510-DRZ-1202 Oversized $199.95

26mm Carb Kit420-DRZ-1201 $299.95

150 Big Bore Kit410-DRZ-1201 $159.95Lightweight piston kit featureshigher compression to really wakeup the DRZ/KLX 125. 10.5:1 com-pression & 61mm piston. Includespiston, pin, rings, and gaskets.Bores into stock cylinder liner.

Aluminum Rims 16”/19”390-DRZ-1205 Gold $249.95390-DRZ-1206 Black $249.95390-DRZ-12057 Silver $249.95

Frame Cradle 320-DRZ-1201 $139.95

DRZ/KLX125

Heavy Duty Fork Spring 650-DRZ-1205 $79.95

Gas Cap110-YYZ-1201 $139.95


Triple Clamp 510-HXR-7001 $129.95

Heavy Duty Fork Springs650-HXR-7005 $79.95

CRF/XR70

BBR Graphics Kit 710-HXR-7001 $129.95

Exhaust System 210-HXR-7001 $249.95FEATURES>>Complete one piece exhaust system from the headpipe to the tailsection.Comes with a removable USDA Forest Service approved spark arresterinstalled. Ceramic coated, tapered header for power gains through-outthe RPM range. Also accepts stock endcap for stock level sound output!

Heavy Duty Shock Spring 660-HXR-7005 $89.95

Tapered Steering Bearing516-HXR-5001 $39.95

Skid Plate 320-HXR-5001 $69.95

Lower Clamp515-HXR-7001 $149.95

IMS Pegs530-IMS-1001 $95.95

Rev Box 451-HXR-5001 $59.95


Fork Springs 650-YTR-9005 $79.95

Shock Springs660-YTR-9005 $89.95

Skid Plate 320-KLX-1101 $69.95

Triple Clamp 510-KLX-1101 Standard $199.95510-KLX-1102 Oversized $199.95

BBRGraphicsKit710-KLX-1101$129.95

Exhaust System 210-KLX-1101 $249.95

FEATURES>>Complete one piece exhaust system fromthe headpipe to the tailsection. Comes with a removable USDA Forest Serviceapproved spark arrester installed. Ceramic coated, tapered header for power gains through-out the RPM range.

DRZ/KLX110

ForkSprings 650-KLX-1105 $79.95

ShockSprings 660-KLX-1105$89.95

BBR Graphics Kit 710-YTR-9001 $129.95

TT-R90

Exhaust System 210-YTR-9001 $249.95

FEATURES>>Complete one piece exhaust system from the headpipe to the tailsection. Comeswith a removable USDA Forest Service approved spark arrester installed. Ceramiccoated, tapered header for power gains through-out the RPM range.

Tall Seat Foamw/Cover715-KLX-1101$99.95


MULTI-TIME 4-STROKE CHAMPIONSWHITE BROTHERS WORLD 4-STROKE CHAMPION-VET CLASSWHITE BROTHERS WORLD 4-STROKE CHAMPION-150 PRO CLASSLANGTOWN BACKYARD SUPERCROSS CHAMPIONSCREWY DILLA 150 PRO CHAMPIONSCREWY DILLA 50 CC CHAMPIONSWHITE BROS 50 CC WORLD CHAMPIONS


Kickstarters 130-YYZ-2501 YZ250 ‘96-01, YZ400/426F 1” short 98-02 $169.95

130-YZF-2502 YZ250F 03 $169.95

130-YZF-4001 Y24001426F 98-02 $169.95

130-YZF-4501Y2450F 03 $169.95

Brake Pedals 120-HCR-1201 CR125/250 00-01$169.95120-HCR-1202 CR125/250 02 $169.95120-HCF-4501 CRF450R 02-03$169.95120-YYZ-1201 YZ125/250/400-/426/450F 96-03 $169.95120-YTR-1201 TTR125 00-03 $129.95

BBR Handlebar Pads720-BBR-1001 Standard $9.95720-BBR-1002 Oversized $22.95

Spark Arrester Inserts 215-HCF-4511 CRF450R (02-04)$149.95

215-YZF-2511 Y2250 F01-03 $149.95215-YZF-4011YZ400/426F 98-02$149.95215-YZF-4511 YZ450 F03 $149.95

BBR handlebar Grips500-BBR-1001 $9.95

BBR Motorsports Gas Cap Application $69.95

110-HCR-1201 Stamped “H” CR/KX-99CR80 (86-02), CR125/250(86-99), CR500(86-01), XR50(all), XR70(all), XR80/100(01-02),KX80(88-00), KX100(95-00), KX125/250(88-99), KX500(88-02),YZ80(96-01)

110-HCR-1202 Stamped “K” CR/KX-00CR125/250(00-02), KX125/250(00-02), KX65(00-02), KX85(01-02), KX100(01-02)

110-HCR-1203 Stamped “X” CRF/XRCRF450R, XR200/250/400/600/650(88-02)

110-SRM-1201 Stamped “S” RM/TTRRM125/250 (96-02),TT-R125 (00-03)

110-YYZ-1201 Stamped “Y” YZ/DRZYZ125/250(96-01), YZ/WR250F(01-02), YZ/WR400/426F(98-02), DRZ125/L (03), DRZ400(00-02)

110-YYZ-1202 Stamped “Z” YZ 02YZ 125/250 (02), YZ85(02)

BBR Parts & Accessories

BBR Graphics Kit 710-HXR-5001 XR50 $109.95710-DRZ-1201 DRZ/KLX125 $129.95710-HCF-1501 CRF150F/CRF230F $129.95710-HCF-4501 CRF450 $129.95710-HCR-1201 CR125/250 $129.95710-HCR-1202 CR125/250 $129.95710-HXR-1001 XR80/100 $129.95710-HXR-5001 XR50 $129.95710-YTR-1201 TT-R125 $129.95710-YYZ-1201 YZ125/250 $129.95710-YZF-1201 YZF $129.95710-YTR-9001 TTR90 $129.95710-KLX-1101 KLX/DRZ110 $129.95

Aluminum Bike Stand 575-BBR-1001 10” $54.95575-BBR-1002 16” $69.95

XR50 Kit Shown

Quiet Core220-BBR-1004 $39.95Replace your standardexhaust screen with thiscomputer designed unitand reduce the soundlevel of your bike.


Clothing

BBR Hoody BBRSweatshirt

BBR T-Shirt BBR Hat

Womens T-Shirt


Suspension Service

BBR offers world class suspension service for all models of motocross and off-road motorcycles. Our skilled techniciansand state of the art equipment have provided works level suspension for National & International customers likemagazine test riders, R & D departments and world champion riders. Available to our customers, BBR’s suspensiondepartment is waiting for your call.

Fork oil change and service: $75Fork Revalve: $150Fork Springs: From $99Shock oil change and service: $75Shock Revalve: $150Shock Springs: From $89

SUSPENSION TECH LINE253-631-8233 ext 2


Ordering Information

Telephone Orders:Mon - Fri, 8:00 am - 5:00 pm Pacific Time(253) 631-8233

Credit Card Orders:May be placed by FAX, 24 hours a day.(253) 631-4260

Most orders will ship same day if called in before noonpacific time. We maintain a large inventory of BBRProducts for same day shipping. Custom orders may taketwo weeks or longer. Give us a call and we'll give you thedetails.

Shipping:We prefer to ship via U.P.S., so a street address is necessary(sorry, no P.O. boxes). We can also ship by Federal Express,but it often costs more. We only ship via USPS (standardUS Mail Service) every other week. Using US Postal Servicefor shipment may cause at least a 2 week delay and willincur a handling fee (not less than $15.00) in addition toactual shipping charges. Check our web site or call foraccurate shipping and handling charges.

Payment:All payments must be made in U.S. currency only. Sendtotal amount by money order or personal check madepayable to BBR Motorsports Inc.. MasterCard and Visaaccepted. Minimum order: $20.00. Only credit cards issuedby U.S. banks and billing to U.S. addresses will be accept-ed.

International Orders:All international orders, outside of North America, pleasecontact your local White Brothers or Western PowerSports distributor.

Returns:Returns on unused items may be accepted within 30 days,with original receipt. We charge a 20% restocking fee. If,for some reason, it is necessary to return a product to us,you will need a return authorization number. You mayobtain one by writing or calling us with your purchasedate and the original invoice number. No returns acceptedwithout a RA.#. No C.O.D. returns will be accepted.

No returns will be accepted on custom products. (Frame kits, custom bikes, engine work, etc.)

Warranty:BBR Motorsports Inc. makes every effort to ensure thehighest quality craftsmanship in our products. We believeour designs to be the best compromise for weight,strength, and performance possible. Regardless, off-roadmotorcycles are extremely high wear. Any motorcycle partcan be broken if abused. BBR Motorsports cannot controlthe use or installation of any of its products. As a result,there is NO warranties on any product manufactured orsold by BBR Motorsports. In addition, BBR Motorsports willnot be liable for any damages or injuries that result fromthe use of its products. BBR® is a registered trademark ofBBR Motorsports Inc®. All terms, specs and pricing aresubject to change without notice. Be smart - always weara helmet.

BBR Motorsports, Inc.19632 70th Ave. South, Bay 3Kent, WA 98032 USA


BBR MOTORSPORTS19632 70TH AVE S. BAY #3, KENT, WA 98032PHONE: 253-631-8233 FAX: 253-631-4260WWW.BBRMOTORSPORTS.COMWWW.BBRMOTORSPORTS.COM


2004 Product Guide - BBR Motorsports · 2017-08-14 · 2004 Product Guide 04 BBR Catalog FINAL_1...

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Transcript of 2004 Product Guide - BBR Motorsports · 2017-08-14 · 2004 Product Guide 04 BBR Catalog FINAL_1...