20" FOLDING MOUNTAIN BIKE FS20FDMTBBA

Read all of the instructions in this guide before using this product. Retain this guide for future reference. Do not skip, substitute or modify any steps or procedures in this guide, as doing so could result in personal injury or product damage.

Before First Ride

• Before first use, please double-check the function of all the parts of your bike. If you have any doubts or if you detect a problem, please contact Kogan.com for support.

• Respect local and national road traffic regulations.

• For your safety, it is highly recommended that you wear a certified helmet.

• When used during heavy rain, snow, in slippery conditions or in the case of low visibility, be careful and adjust your speed.

• Some state and local traffic laws may require that your bicycle be equipped with a warning device, such as a horn or bell and a light, if the bicycle is to be ridden after dark. When you are riding on the road, make sure that you are always visible to other vehicles. Please respect the rules of the road in all circumstances.

• The following user guide is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your bicycle. If you are not comfortable, or lack the skills or tools to assemble the bicycle yourself, you should take it to a qualified mechanic at a bicycle shop. Additionally, you can contact Kogan.com for support.

• This product is designed for consumer use. Follow directions and use only as described.

• Once fully assembled, inspect to ensure all hardware parts such as bolts, nuts and washers are positioned correctly and tightly secured.

• The kickstand is designed to support the bicycle only. Not the rider.

• Always inspect the seat post, seat slider, pedals and handlebar to make sure they are in safe and stable position before using the bike.

• It is recommended to lubricate all moving parts on a regular basis.

• Do not remove feet from the pedals while they are in motion. Wear running shoes or other footwear suitable for exercise.

• Dry after each use to remove moisture. Wipe regularly with a mild, non-abrasive cleaner and water solution. To avoid damaging the finish, never use a petroleum-based solvent.

• Do not dismount the bike until the pedals are at a complete stop.

• Prior to assembly, ensure you have all the components and tools listed. Some components are pre-assembled to help with the assembly process.

• Always use the product as intended. If you find any defective components while assembling or checking the equipment, or if you hear any unusual noises coming from the equipment during use, cease use immediately and contact help.kogan.com for assistance. Do not use until resolved.

• Do not place fingers or any other objects into moving parts of the bike.

SAFETY & WARNINGS

• Adjust the seat height and handlebar height, rider must be able to straddle bicycle with

at least 1-inch (2.54cm) clearance above the horizontal bar when standing.

• Check tyre pressure. The tyre pressure range of this bike is 40psi as shown on the tyre. Ensure that the tyre pressure is within the range to avoid accidents. (1psi=6.895kPa)

• Children below 14 years old should not play with the product.

• Do not allow children to inflate tyres.

• Recommended torque requirements in Newton metres for the following:

o Front axle nuts. 15-25 N m

o Back axle nuts. 20-30N m

o Handlebar clamp nut/bolt. 8-12N m

o Handlebar stem expander bolt. 35-45N m

o Seat pillar clamp nut/bolt. 18-22 N m

o Pedal. 35-40N m

o Brake cable anchor bolt. 1.5-4N m

o Brake mounting bolt. 8-12N m

o Seat clamp nuts. 18-22N m

o Crank attachment systems. 40-60N m

• Maximum rider weight: 100kg

• This bike is intended to be used on urban roads. It is not intended for use on unpaved ground or for off-road use. Failure to follow these warnings could result in an accident, serious personal injury and permanent damage to your bicycle.

• Do not ride at night without a headlight, taillight, a white front reflector, a red rear reflector and yellow wheel reflectors.

• Avoid the following hazards: drain grates, potholes, ruts, soft road edges, gravel and leaves especially when they are wet.

• It is strongly recommended to develop a regular maintenance schedule, which will be determined by the frequency and length of your rides, your style of riding, as well as the terrain on which you most often ride.

• As with all mechanical components, the bicycle is subjected to wear and high stresses. Different materials and components may react to wear or stress fatigue in different ways. If the design life of a component has been exceeded, it may suddenly fail possibly causing injuries to the rider. Any form of crack, scratches or change of colouring in highly stressed areas indicate that the life of the component has been reached and it should be replaced.

Tools:

M5 Allen key & screwdriver

M6 Allen key M8/M10 spanner M13/M15 spanner

OVERVIEW

Seat

Seat post

Freewheel

Rear wheel Rear

derailleur

Crank

Chain

Pedal

Crank wheel

Folding clamp

Front wheel

Fork Rear brakes

Front brakes

Bicycle frame

Handlebar

Brake lever Gear lever

Front fender

Rear fender

Remove the bike from the packaging. DO NOT dispose of the original packaging until assembly is complete. Check all packaging to ensure all necessary components are found before beginning assembly.

Step 1: Front wheel

1. Turn the fork until the fork plates are facing the front of the bicycle.

2. Insert the wheel into the fork.

3. Secure the wheel in place using an axle nut on either side of fork plates. Tighten the axle nuts by hand.

4. Ensure the wheel is centred equally between the fork before tightening the axle nuts using the M15 spanner.

ASSEMBLY

Step 2: Front and rear fenders

1. Attach the front fender hanger and the front reflector to the fork crown.

2. Attach the rear fender hanger to the mid tube of the frame.

3. Make any necessary adjustments to the fenders and front reflector, then tighten the screws to secure them in place.

Step 3: Front brake adjustment

Note: The front V-brakes have been pre-installed at the factory, however they will need to be adjusted after assembling the front wheel and fender.

1. Use the M5 Allen key to loosen the brake cable bolt and adjust the tension in each brake arm. Ensure both sides are equally and properly tensioned.

2. After ensuring that the clearance between both brake pads and the rim is between 2-3mm, tighten the brake cable bolt.

Note: Do not ride the bike unless the brakes have been properly tested.

Replacing brake pads: When the brake pad wear grove is no longer visible, the brake pads will need to be replaced.

1. Use the M6 Allen key to release the brake mounting bolt on the brake pad.

2. Replace the brake pads and ensuring they are properly adjusted to fit the rim perfectly.

3. Use M6 Allen key to tighten the bolt.

WARNING: If the brake pads are not replaced it can lead to an accident, serious personal injury and cause permanent damage to your wheels.

Step 4: Handlebar & stem

1. Insert the stem into the fork tube to the minimum insertion line, as indicated on the stem pillar.

2. Face the handlebar stem forward directly in line with the front wheel. Torque the handlebar stem pillar bolt to 12-15 ft. lb. or 17-19 N m.

3. Use the stem quick release to lock the stem in place.

4. Adjust the handlebar position and ensure that the stem minimum insertion mark is completely inserted into frame and not visible. Lock the handlebar in place using the handlebar quick release clamp.

WARNING: If the handlebars can forward or backward, the quick release clamp bolts are not tight enough and should be adjusted.

WARNING: Overtightening the quick release bolt can cause damage to the handlebar stem assembly and lead to potential injury of the rider.

Gear adjustment: The right shifter controls the 7 speeds (freewheel) of the bicycle. Turn the shifter to switch between different gear ratios in order to change pedal speed.

Pedal lighter

Pedal heavier

Step 5: Seat post

1. The seat has been pre-assembled to the seat post by the factory.

2. Insert the seat post into the bicycle frame. Ensure that seat post minimum insertion mark is completely inserted into the frame and not visible.

3. Adjust the seat position and tighten the quick release clamp at the desired height.

Note: Rotating the quick release nut clockwise while keeping the cam lever from moving will increases the clamping force. Rotating the quick release nut counter-clockwise while keeping the cam lever from moving will reduce the clamping force. Less than half a turn of the nut can make the difference between a safe and unsafe amount of clamping force.

4. Adjust angle of seat so that top of seat is parallel to the ground and comfortable to the rider.

Note: Test the seat to pedal distance by having the rider sit on the seat. When the rider’s leg is slightly bent, the ball of the foot should rest on the pedal when it is in its lower position. If not, adjust the seat height accordingly.

WARNING: If the seat is able to twist, the quick release nut is not tight enough and should be adjusted.

Step 6: Attaching the pedals

1. Attach the pedal marked “R” onto the crank arm on the “chain side” of the bike. Securely tighten the pedal in a clockwise direction.

2. Attach the pedal marked “L” onto the crank on the left side of the bike. Securely tighten the pedal in a counter-clockwise direction.

3. Torque the pedals to 18-20 ft-1bs or 20-26 N m.

Note: To avoid stripping the threads, start tightening each pedal by hand before using hand tools.

WARNING: For safe operation, the pedals must be securely tightened onto the crank arms.

Step 7: Rear reflector

1. Loosen the screws on the rear reflector bracket and attach the rear reflector to the seat post.

Note: It is important to check and adjust the position of the reflector. The reflector must always be vertical (perpendicular to the ground) and pointed toward the rear of the bike.

2. Check there is at least 7.62 cm of clearance between the top of the seat and the top of the rear reflector. Tighten the screw on the rear reflector bracket.

Step 8: Bell

1. Loosen the screw on the bell and attach it to right side of the handlebar in the position shown below.

2. Secure the bell in place by tightening the screw.

Release the clamp and open the frame quick release.

Release and open the handlebar stem quick release.

Push the pedals in and then fold them down.

The bike can now be folded.

FOLDING THE BIKE

Tyres must be properly inflated before riding. Never exceed the maximum pressure (PSI) that is listed on the side of the tire.

Your tyres will state a recommended tyre pressure. Use the below as a general guide:

BMX bikes 35 - 50 PSI Mountain bikes 40 - 65 PSI

Road Touring bikes 70 - 90 PSI

Hybrid bikes 60 - 100 PSI Road Racing bikes 110 - 125 PSI

TYRE PRESSURE

• After each ride, wash your bike with soapy water (liquid dish soap is recommended for its ability to remove grease without damaging the bike).

• Avoid using high-pressure washers. • Dry your bike with a soft cloth in order to avoid rust and corrosion. While carefully drying

your entire bike, you will also be able to inspect all the different parts and detect any potential problems.

• Lubrication is an important part of maintenance of bicycles. The front axle, middle axle, flywheel, front fork shock absorber pivot and other components should be oiled every six months.

• Check the chain tension after every ride.

CLEANING & CARE

PROBLEM POSSIBLE CAUSE SOLUTION

Frequent punctures

Inner tube old or faulty Replace inner tube

Tyre tread / casing is worn Replace tyre

Tyre unsuited to rim Replace with correct tyre

Tyre not checked after previous puncture

Remove sharp object embedded in tyre

Tyre pressure too low Inflate tyres to correct pressure

Spoke protruding into rim File down spoke

Squeaky brakes

Brake pads worn down Replace brake pads

Brake pads / rim dirty or wet Clean pads and rim

Brake arms loose Tighten mounting bolts

Brakes not working effectively

Brake pads worn down Replace brake pads

Brake pads or rims dirty, wet or greasy Clean blocks and rim

Brake cables are binding / stretch / damaged Clean / adjust / replace cables

Brake levers are binding Adjust brake levers

Brakes out of alignment Centre brakes

Steering not accurate

Wheels not aligned Align wheels correctly

Front forks or frame bent Seek advice at a bicycle shop / repairer

If still experiencing problems, contact help.kogan.com for assistance.

TROUBLESHOOTING

NOTES

Need more information? We hope that this user guide has given you the assistance needed for a simple set-up.

For the most up-to-date guide for your product, as well as any additional assistance you may require,

head online to help.kogan.com.