1976 Puch Maxi Moped Wiring Diagram

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1976 Puch Maxi Wiring Diagram with 5 wire Bosch Magneto/Generator VDO Speedometer Horn 6v/5w 6v/10w HT C oil #15 #1 European Style Terminal Block Chrome Oval Style Switch as viewed flipped upside down Chrome Oval Style Switch as viewed flipped upside down Metal CEV Headlight Assy 6V/21w Headlamp 6V/1.2w Speedo lamp

description

Very detailed and easy to read wiring diagram for 1976 Puch Maxi Moped with a 5 wire Bosch magneto. This wiring diagram Is not the same as the 6 wire Bosch version that started in mid to late 1977 period

Transcript of 1976 Puch Maxi Moped Wiring Diagram

Page 1: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Metal CEV Headlight Assy6V/21w Headlamp

6V/1.2w Speedo lamp

Page 2: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Ignition CircuitThe primary ignition circuit is isolated and doesn't share it'sgenerated power with any other circuit (unlike the newer Maxi'swhere the horn and ignition are on the same circuit.

Bosch 5 wire magneto4 coil/armature assys. with internally groundedignition primary coil

Blue Wire-ignitionGreen Wire-Brake LightYellow Wire-Head Light, Speedo Light and HornGray Wire-Tail LightGreen w/Black Wire-Ground Wire For Brake Light

Blue

CondenserPoints

IgnitionPrimary Coil

Blue

Blue

Blue

Blue

BlackBlack

Black

Black

Black

Blue

Brake Light Coil

RH Brake Light SwitchSwitch is a NO type (normally open) in it's relaxed state(Position when brake lever is squeezed)

Green

Blue W/GreenBrake Light Circuit

The brake light circuit gets it's energy from the green wire coming outof the magneto assy. The green wire connects directly to the brake lightat terminal block and sends power to the bulb. This power is interruptedby a grounding wire that feeds from the brake light sender switches.When the brake lever is squeezed, the ground is interrupted/removedfrom the circuit which allows the circuit to be energized and the light toilluminate.

LH Brake light SwitchSwitch is a NO type (normally open) in it's relaxed state(Position when brake lever is squeezed)

Gre

en

Blue W/Green

Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Metal CEV Headlight Assy6V/21w Headlamp

6V/1.2w Speedo lamp

Headlight Coil

Yello

w

Head Light, Horn &Speedo Light Circuit

The headlight, horn and speedo light circuit receives it'svoltage from the single yellow wire coming out of the magneto assy.Power is directed to the terminal block and then up to the horn whichpigtails off to the light switch. When the switch is turned on, voltageis then sent up to the headlight via the Black/Yellow wire. TheBlack/Yellow wire also pigtails from the headlight connection and sendsvoltage up to the speedo bulb via a Black/Yellow wire.

Yellow

Yel lo

w

Yellow

Horn OperationThe horn is energized by completing the ground circuit at the horn switch.The switch is grounded to the handlebars. When the horn button is pressed, theswitch allows the purple wire from the horn to ground out thus completing the circuit.

Yellow

Yellow

Yellow

Yellow

Yellow

Yello

w

Yello

w

Blac

k/Ye

l low

Blac

k/Ye

llow

Black/Yellow

Black/Yellow

Black/Yellow

Black/Yellow

Black/Yellow

Purple

Purp

le

Purple

Purp

le

Gra

y

Tail Light CircuitThe tail light circuit gets it's power from thegray wire coming out of the magneto assy.This circuit is very simple because the graywire goes directly from the terminal block tothe tail lamp. The headlight circuit must beenergized for the tail light coil to function.When the headlight is turned off, the tail lightwill also go off.

Taillight Coil

Gray

Gra y

Gray

Gray

Brown/Ground

Grounding CircuitBrown wires are used for the chassis grounding circuit.

Gree

nw

/Bla

ck

Gree

nw/

Blac

k

Green

w/Blac

k

Brown/Ground

Br own/ G

round

Brow

n/Gro

und

Brown/Ground

Brown/Ground

Brown/Ground

Brown/Ground

Brown/Ground

Page 3: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Ignition CircuitThe primary ignition circuit is isolated and doesn't share it'sgenerated power with any other circuit (unlike the newer Maxi'swhere the horn and ignition are on the same circuit.

Bosch 5 wire magneto4 coil/armature assys. with internally groundedignition primary coil

Blue Wire-ignitionGreen Wire-Brake LightYellow Wire-Head Light, Speedo Light and HornGray Wire-Tail LightGreen w/Black Wire-Ground Wire For Brake Light

Blue

CondenserPoints

IgnitionPrimary Coil

Blue

Blue

Blue

Blue

BlackBlack

Black

Black

Black

Blue

Page 4: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Metal CEV Headlight Assy6V/21w Headlamp

6V/1.2w Speedo lamp

Headlight Coil

Yello

w

Head Light, Horn &Speedo Light Circuit

The headlight, horn and speedo light circuit receives it'svoltage from the single yellow wire coming out of the magneto assy.Power is directed to the terminal block and then up to the horn whichpigtails off to the light switch. When the switch is turned on, voltageis then sent up to the headlight via the Black/Yellow wire. TheBlack/Yellow wire also pigtails from the headlight connection and sendsvoltage up to the speedo bulb via a Black/Yellow wire.

Yellow

Yel lo

w

Yellow

Horn OperationThe horn is energized by completing the ground circuit at the horn switch.The switch is grounded to the handlebars. When the horn button is pressed, theswitch allows the purple wire from the horn to ground out thus completing the circuit.

Yellow

Yellow

Yellow

Yellow

Yellow

Yello

w

Yello

w

Blac

k/Ye

l low

Blac

k/Ye

llow

Black/Yellow

Black/Yellow

Black/Yellow

Black/Yellow

Black/Yellow

Purple

Purp

le

Purple

Purp

le

Page 5: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Gra

y

Tail Light CircuitThe tail light circuit gets it's power from thegray wire coming out of the magneto assy.This circuit is very simple because the graywire goes directly from the terminal block tothe tail lamp. The headlight circuit must beenergized for the tail light coil to function.When the headlight is turned off, the tail lightwill also go off.

Taillight Coil

Gray

Gra y

Gray

Gray

Page 6: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Brake Light Coil

RH Brake Light SwitchSwitch is a NO type (normally open) in it's relaxed state(Position when brake lever is squeezed)

Green

Blue W/G

reenBrake Light CircuitThe brake light circuit gets it's energy from the green wire coming outof the magneto assy. The green wire connects directly to the brake lightat terminal block and sends power to the bulb. This power is interruptedby a grounding wire that feeds from the brake light sender switches.When the brake lever is squeezed, the ground is interrupted/removedfrom the circuit which allows the circuit to be energized and the light toilluminate.

LH Brake light SwitchSwitch is a NO type (normally open) in it's relaxed state(Position when brake lever is squeezed)

Gre

en

Blue W/Green

Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Blue W/Green

Page 7: 1976 Puch Maxi Moped Wiring Diagram

1976 Puch Maxi Wiring Diagramwith 5 wire Bosch Magneto/Generator

VDOSpeedometer

Horn

6v/5w

6v/10w

HT Coil

#15 #1

European Style Terminal Block

Chrome Oval Style Switchas viewed flipped upside down

Chrome Oval Style Switchas viewed flipped upside down

Brown/Ground

Grounding CircuitBrown wires are used for the chassis grounding circuit.

Gree

nw/

Blac

k

Gree

nw/

Blac

k

Green

w/Blac

k

Brown/Ground

Br own/ G

round

Brow

n/Gro

und

Brown/Ground

Brown/Ground

Brown/Ground

Brown/Ground

Brown/Ground