15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center...

14
15”-18”Chucker Horizontal Turning Center

Transcript of 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center...

Page 1: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

15”-18”Chucker Horizontal Turning Center

Page 2: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

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HwaCHeon CaTalog : Hi-TeCH 550

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15”-18” ChuCker horizontal turning CenterHigh performance mid-size 15”–18" horizontal turning center

Hi-TeCH 550 is equipped with the extra rigid tool post of highest durability to

deliver the most stable, precision machining performance even at hard turning.

Horizontal Turning Centers

1 Spindle Housing/Machine Tool Industry/SM45C 2 Motor Housing/Machine Tool Industry/SM45C

3 Valve Body/Industrial Material/CF8M 4 Spindle Shaft/Machine Tool Industry/SnCM420

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heaVY DutY CuttingWith BoX WaY & gear BoX tYPe

HwaCHeon CaTalog : Hi-TeCH 550

Hwacheon's Hi-TeCH 550 incorporates tough box way design which makes it an

ideal turning center for heavy duty hard turning. It's equipped with a long bed for

extra-length workpieces, and with the programmable tailstock and steady rest for

stability and precision. Machining precision is enhanced even further because all of

the Hi-TeCH 550's axes can be installed with highly accurate linear scales; and the

fast turret indexing time of 0.2 seconds per step will increase your productivity.

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High Performance SpindleHwacheon's unique spindle technology

delivers quality and precesion at high

speed cutting.

High Torque Transmission (Option)The gear-driven transmission provides power and

versatility. It provides high torque at low speeds

without compromising high-speed operation and

performance. The transmission assembly and the

spindle motor have been designed away from the

spindle to limit heat and vibration transfer.

5Horizontal Turning Centers

Hand-scraped to perfectionThe guide-ways are hand-scraped and polished to the

highest precision based on Hwacheon‘s 60 years

craftmanship experience, this to reduce vibration and

allows precision feed during heavy operations.

Box Way DesignHi-TeCH 550's box way guide design improves rigidity and precesion after many hours of

continued operation.

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6Horizontal Turning Centers

Tough, Rapid Indexing TurretThe turret in Hi-TeCH 550 with a powerful clamping

force offers an index time of 0.2sec/step for faster,

more stable machining.

Programmable Tailstock (Standard)The tailstock can be programmed to position itself in

semi-auto, and it provides firm support for extra-long

workpieces to guarantee machining precision. The

tail spindle can be operated either by the foot switch

or by programming, while providing firm, stable oil-

pressure chucking.

Steady Rest (Option)add the Steady rest when working with extra-long

workpieces to raise machining precision.

Page 7: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

7Heavy Duty Cutting With Box Way & Gear Box Type

Page 8: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

8 HwaCHeon CaTalog : Hi-TeCH 550

Linear Scale (Option)To determine the coordinates with the highest of

accuracy, and to correct the axis coordinate error caused

by thermal displacement, the magnetic absolute output

linear scales can be installed on all axes.

Tool Presetter (Option)The tool presetter employs a highly accurate sensor with

the repeatability of 5µm or less to precisely compute for

the coordinate settings in less than 15 seconds per tool.

Different tool shapes and their tolerance values are

entered automatically for the coordinate calculations.

Hi-TeCH 550 is designed to be user friendly, so you can concentrate on what

you do best: creating quality products—without losing your valuable time to the

worries of machine failure and safety. a wide variety of performance upgrade

options are available for faster, more precise machining.

uSer FrienDlY DeSign,a WiDe range oF oPtional FeatureS

L-HTLD: Hwacheon Lathe Tool Load Detect System (Option)

The Hwacheon lathe Tool load Detect System constantly detects and diagnoses the tool

load under a process to prevent tool wear and damage, and to keep your machine and

tools in optimal shape.

alarm + Feed hold alarm + Machine Stop

> when the lIMIT 1 alarm sounds,

the system holds the feed and the

machine goes into standby.

> when the lIMIT 2 alarm sounds,

the system stops the machine,

and must be reset to operate it.

load Detection limit 1 load Detection limit 2

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* unit: mm(inch)

FrontLeft side

option(with z.F gear Box)Standard

506(19.92”)

4,590(180.71”)[l type= 5,590 (220.08”)]

1,282(50.47”)

810(

32.2

8”)

836(32.91”)

2,100(82.68”)

1,13

4(44

.65”

)

4,300(169.29”)[l type= 5,300 (208.66”)]

1,028(40.47”)[l type= 2,028 (79.84”)]

2,450(96.46”)

1,70

0(66

.93”

)

1,590(62.60”)400(15.75”)

30 kW (30min)

22 kW (Cont.)

Pow

er(k

W)

torq

ue(

nm

)

Spindle Speed(rpm)

40

30

2022

18.5

13

500

1000

1500

2000

10

0 0

0 500 1000 20001500178 445

333

668 1333

High: 859.9 Nm (30min)Low: 993.1 Nm (Cont.)

High: 631.2 Nm (Cont.)

low Speed(0~668rpm)electric power conversion

high Speed[With 15”chuck(0~2,000rpm)]

Pow

er(k

W)

torq

ue(

nm

)

Spindle Speed(rpm)

50

40

20

30

22

18.5

29.4

1000

2000

3000

2000

10

0 0

0 500 1000 20001500

Low: 3,071 Nm (30min)

115 350

632

600 1923

low Speed(0~632rpm)

high Speed[With 15”chuck(0~2,000rpm)]

37 kW (30min)

30 kW (Cont.)Low: 2,492.6 Nm (Cont.)

High: 453.7 Nm (Cont.)

High: 558.9 Nm (30min)

Low: 1,608.7 Nm (30min)

(Spindle Center)

Spindle Power-Torque Diagram

Product Data

Product data2,

400(

94.4

9”)[

l ty

pe=

2,45

0(96

.46"

)]

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※unit : mm(inch)

10 HwaCHeon CaTalog : Hi-TeCH 550

StD 10 Station

12 Station

MC

ø760(29.92”)

290(11.41”) 290(11.41”)

580(22.82”)

295(11.61”)

625(24.6”)

50(1.96”)

ø590(

23.22

”)

ø381(15”)

ø670(26.37”)

ø60(2.36”)

X-axis Stroke: 345(13.58”)

ø387(1

5.23”)

40(1.57”)

1

5

9

2

6

10

3

7

4

8

ø348(13.70”)

ø381(15”)

ø760(29.92”)

290(11.41”) 290(11.41”)

ø660(25.98”)

ø60(2.36”)

580(22.82”)

ø670(26.38”)

625(24.6”) 50(1.97”)

40(1.57”)

X-axis Stroke: 345(13.58”)

Max

. Cut

ting

Dia

. ø59

0(23

.23”

)

1

5

9

2

6

10

3

7

11

4

8 12 ø281(11.06”)

ø317(12.48”)

40(1.57”)

ø60(2.36”)

420(16.54”)

120(4.72”)

X-axis Stroke

345(13.58”)

X-a

xis

Stro

ke

345(

13.5

8 ”)

X-axis Stroke 345(13.58”)

X-axis Stroke 345(13.58”)

20(0.79”)

210(8.27”) 210(8.27”)

ø640(25.20”) 50(1.97”)

ø740(29.13”)

ø457(18”)

ø381(

15”)

1

5

269

103

7

11 4

8

12

Max. Cutting dia: ø590(23.23”)

625(24.6”)

ø275(1

0.83”)

Tool Interference Diagram

80(3

.15”

)

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※unit : mm(inch)

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o.D holder

angular turnmill holder

Straight turnmill holder

StD

MC

15”Chuck

15”Chuck

15”Chuck

Tool Interference Diagram & Moving Range

Moving Range

40(1

.57”

)

15”Chuck

40(1

.57”

)

40(1.57”)

310(

12.2

”)35

(1.3

3”)

ø60

(2.3

6”)

ø60

(2.3

6”)

110(

4.33

”)

40(1

.57”

)55

(2.1

7”)

25.1

(0.9

9”)

285(

11.2

2”)

25(0.98”)

50(1

.97”

)35(1.38”)

50(1.97”)

35(1.38”)

Boring Bar oVer hang

Boring Bar oVer hang

38(1.5”)

z-axis Stroke : 1150(45.27”)[l-type : 2150(84.6”)]

z-axis Stroke : 1,150(45.27”)[l-type : 2,150(84.6”)]

z-axis Stroke : 1,150(45.27”)[l-type : 2,150(84.6”)]

z-axis Stroke : 1,150(45.27”)[l-type : 2,150(84.6”)]

X-a

xis

Stro

ke :

345(

13.6

")X

-axi

s St

roke

:34

5(13

.6")

X-a

xis

Stro

ke :

345(

13.6

")

105(4.13")

ø26

(1.0

2")

125(

4.92

")

X-a

xis

Stro

ke :

345(

13.6

")X

-axi

s St

roke

:34

5(13

.6")

45(1

.77”

)

tailstock Stroke : 980(38.85")[l-type : 1980(77.95")]

tailstock Stroke : 980(38.85")[l-type : 1,980(77.95")]

tailstock Stroke : 980(38.85")[l-type : 1,980(77.95")]

tailstock Stroke : 980(38.85")[l-type : 1,980(77.95")]

Quill Stroke : 150(5.9”)

Quill Stroke : 150(5.9”)

Quill Stroke : 150(5.9”)

Quill Stroke : 150(5.9”)

230(9.06”)

230(9.06”)

230(9.06”)

230(9.06”)

1,080(42.51”) 70(2.75”)

ø26(1.02")

80(3

.14”

)

90(3

.54”

)

230(

9.05

”)

44.5

(1.7

5”)

21(0.82”)

66.5

(2.6

1”)

15.5(0.61”)

X-a

xis

Stro

ke :

345(

13.6

")

42(1

.65”

)

21(0.82”)

Page 12: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

12 HwaCHeon CaTalog : Hi -TeCH 550

hi-teCh 550

a-series

Chuck 15”

Ref.

1) StD: tailstock

2) MC: turnmill (C-axis, 0.001˚)

3) l: long type

StD

MC

l

lMC

StD

MC

l

lMC

hi-teCh 550B 550B/MC 550Bl 550Bl/MC

hi-teCh 550a 550a/MC 550al 550al/MC

a-series

Chuck 18”

Product Configuration each product can be configured to fit your application.

ITEMhi-teCh 550 SerieS

550a 550al 550a/MC 550al/MC 550B 550Bl 550B/MC 550Bl/MCCapacitySwing over bed mm (inch) Ø800 (31.50”)

Max. Cutting diameter mm (inch) Ø590 (23.23”)

Standard Cutting diameter mm (inch) Ø387 (15.23”) Ø275 (10.83”) Ø387 (15.23”) Ø275 (10.83”)

Max. Cutting length mm (inch) 1,100 (43.31”) 2,100 (82.68”) 1,100 (43.31”) 2,100 (82.68”) 1,100 (43.31”) 2,100 (82.68”) 1,100 (43.31”) 2,100 (82.68”)

Chuck Size inch 15” 18”

Spindletype of spindle nose aSa a2-11

Max. Spindle speed rpm 2,000 1,800

through spindle hole diameter

mm (inch) Ø132 (5.20”)

Max. Bar size mm (inch) Ø116 (4.57”)

Spindle bearing inner diameter

mm (inch) Ø180 (7.09”)

Spindle motor kW (hP) 30 / 22 (40 / 30)

Turretnumber of tool station ea 10 (opt.: 12) 12 10 (opt.: 12) 12

tool size mm (inch) ◻32 x Ø60 (◻1.25” x Ø2.5”)

turret indexing time sec / step 0.2

Feedratesrapid speed (X/z) m/min 20 / 24 20 / 20 20 / 24 20 / 20 20 / 24 20 / 20 20 / 24 20 / 20

Max. Stroke (X/z) mm (inch)345 / 1,150

(13.58” / 45.28”)345 / 2,150

(13.58” / 84.65”)345 / 1,150

(13.58” / 45.28”)345 / 2,150

(13.58” / 84.65”)345 / 1,150

(13.58” / 45.28”)345 / 2,150

(13.58” / 84.65”)345 / 1,150

(13.58” / 45.28”)345 / 2,150

(13.58” / 84.65”)

Feed Motor (X/z) kW (hP) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5) 4 / 4 (5.5 / 5.5) 4 / 7 (5.5 / 9.5)

Tailstock

Quill dia. mm (inch) Ø120 (4.72”)

Quill stroke mm (inch) 150 (5.91”)

Quill taper Mt # 5

Turnmill (Opt.)Spindle motor kW (hP) – – 7.5 / 5.5 (10 / 7.5) – – 7.5 / 5.5 (10 / 7.5)

Max. Spindle speed rpm – – 4,000 – – 4,000

Max. Drill/tap size mm – – Ø32 (1.26”) / M20 – – Ø32 (1.26”) / M20

Min. index angle º(deg) – – 0.001º – – 0.001º

Tank Capacitylubrication ℓ(gal) 12 (3.17)

hydraulic ℓ(gal) 50 (13.21)

Coolant ℓ(gal) 250 (60) 380 (100) 250 (60) 380 (100) 250 (60) 380 (100) 250 (60) 380 (100)

Power Sourceselectrical power supply kVa 75

Dimensionheight mm (inch) 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46") 2,400(94.49") 2,450(96.46")

Floor space (l×W) mm (inch) 4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

4,590 x 2,450 (180.71” x 96.46”)

5,590 x 2,450 (220.08” x 96.46”)

Weight kg (lb) 9,500 (20.944) 12,000 (26.455) 10,000 (22.046) 12,500 (27.558) 9,700 (21.385) 12,200 (26.996) 10,200 (22.487) 12,700 (27.998)

NC Controller Fanuc 0i-tD

Machine Specifications

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13Machine specifications

※ - : not available S : Standard o : option

Standard Accessories Optional Accessories

•hydraulic chuck - hollow •Signal lamp with 2 colors (r, g) •air blower •Parts catcher- hi-teCh 550a: 15” •tailstock (Mt#5) •air gun •Signal lamp with 3 colors (r, g, Y)- hi-teCh 550B: 18” - tailstock Body program •auto door •Spindle Motor upgrade

•Coolant system - tailstock Quill program •Bar feeder interface 37/30kW with zF gear box•Door interlock •tooling System •Chip conveyor & box (Side type) •Steady rest•Foot switch •tool kit & box •Chuck dual pressure system •Steady rest Base•hydraulic unit (40kg/cm²) •Work light •Chuck pressure check switch •tool presetter•leveling bolt & plate •Chuck pressure compensation •tool & work counter, external / internal

•Manual guide i •Coolant gun •transformer•operation manual & part list •high pressure coolant system, •turnmill function including C-axis (0.001˚)

•Set of soft jaws 6 bar / 15bar •turnmill Spindle Motor upgrade 11/7.5kW

•hard jaws •turnmill holder (axial / radial)•l-htlD •u-Drill holder (lathe-hwacheon tool load Detect)

•linear Scale (X / z)•nC cooler

ITEM SPECIFICATION STD MCControlled axis

Controlled axis (Cs axis) 2-axes 2-axes 3-axes

Simultaneously controlled axes 2-axes 2-axes 3-axes

least input increment0.001 mm, 0.001 deg, 0.0001 inch

S S

least input increment 1/100.0001 mm, 0.0001 deg, 0.00001 inch

o o

inch/metric conversion g20, g21 S S

Stored stroke check 1 S S

Stored stroke check 2,3 S S

Chamfering on/off S S

Backlash compensation S S

operation

automatic & MDi operation S S

Program number search S S

Sequence number search S S

Dry run, single block S S

Manual handle feed 1unit S S

Manual handle feed rate x1, x10, x100 S S

interpolation function

Positioning g00 S S

linear interpolation g01 S S

Circular interpolation g02, g03 S S

Dwell (Per seconds) g04 S S

Polar coordinate interpolation g12.1 / g13.1 - S

Cylindrical interpolation g7.1 - S

threading g32 S S

Multiple threading S S

threading retract S S

Continuous threading S S

Variable lead threading g34 S S

reference position return 1st g28 S S

reference position return check g27 S S

2,3,4th reference position return g30 S S

Feed function

rapid traverse override F0, F25, F50, F100 S S

Feed per minute (mm/min) g98 S SFeed per revolution (mm/rev) g99 S Srapid traverse bell-shaped acceleration/deceleration

S S

Feedrate override 0-150% S S

Jog feed override 0-1,260 mm/min S S

tool function / compensation

tool function t4-digits S S

tool offset pairs 64pairs S S

tool nose radius compensation S S

tool geometry/wear compensation S S

tool life management o o

automatic tool offsettool presetter option is required

o o

Direct input tool offset value measured B

tool presetter option is required

o o

others

Display unit 10.4" Color lCD S S

ITEM SPECIFICATION STD MCProgram input

tape code eia rS244 / iSo840 S S

optional block skip 1ea S S

Program number o4-Digits S S

Sequence number n5-Digits S S

Decimal point programming S S

Coordinate system setting g50 S S

Coordinate system shift S S

Workpiece coordinate system g54-g59 S S

Workpiece coordinate system preset g92.1 S SDirect drawing dimension programming

S S

g code system a S S

Programmable data input g10 S S

Sub program call 10 folds nested S S

Custom macro B S Saddition of custom macro common variables

#100-#199, #500-#999 S S

Canned cycles S S

Multiple repetitive cycle S S

Multiple repetitive cycle ll S S

Canned cycles for drilling S S

Small-hole peck drilling cycle S S

Manual guide i S S

Spindle speed function

Constant surface speed control g96 / g97 S S

Spindle override 50 - 120 % S S

Spindle orientation S S

rigid tapping o S

Spindle synchronous control - -

editing operation

Part program storage length 1,280m (512kB) S S

number of register able programs 400ea S S

Background editing S S

extended part program editing S S

Play back S S

Clock function S SSelf-diagnosis function / alarm history display

S S

help function S S

run hour and parts count display S S

graphic function S S

Dynamic graphic display - -

Multi-language display

english, german, French, italian, Chinese, Spanish,korean, Portuguese, Polish, hungarian, Swedish,russia

S S

Data input/output

reader/Puncher interface Ch1 rS232C S S

reader/Puncher interface Ch2 rS232C S S

ethernet interface embeded ethemet S S

Memory card interface S S

Standard and Optional Product Components

NC Specifications [Fanuc 0i-tD]

Page 14: 15”-18”Chucker Horizontal Turning Center1 3 3 2 4 15”-18” ChuCker horizontal t urning Center High performance mid-size 15”–18" horizontal turning center Hi-T eCH 550 is

HC-T115-R1.4-201304

Hwacheon Global Network

The product design and specifications may change without prior notice.

Read the operation manual carefully and thoroughly before operating the product,

and always follow the safety instructions and warnings labels attached on the surfaces of the machines.

HEAD OFFICE

HWACHEON MACHINE TOOL CO., LTD

976-1, JangDeoK-Dong gwangSan-gU, gwangJU, KoRea

Tel: +82-62-951-5111 FaX: +82-62-951-0086

SEOUL OFFICE

1022-7, BangBae-Dong, SeoCHo, SeoUl, KoRea

Tel: +82-2-523-7766 FaX: +82-2-523-2867

GERMANY

HWACHEON MACHINERY EUROPE GMBH

JoSeF-BaUMann STR. 25, 44805, BoCHUM, geRManY

Tel: +49-2349-128160 FaX: +49-2349-128166

www.hwacheon.com

Please call us for product inquiries.

hwacheon headquarter hwacheon america hwacheon europe hwacheon asia

USA

HWACHEON MACHINERY AMERICA, INC.

50, laKeVIew PaRKwaY VeRnon HIllS, Il60061, USa

Tel: +1-847-573-0100 FaX: +1-847-573-9900

SINGAPORE

HWACHEON ASIA PACIFIC PTE. LTD.

21 BUKIT BaToK CReSCenT, #08-79 wCega ToweR SIngaPoRe 658065

Tel: +65-6515-4357 FaX: +65-6515-4358