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DEVELOPMENT OF FISH PELLETING MACHINE
Davies, R.M
1. Department of Agricultural and Environmental
Engineering, Niger Delta University, Wilberforce Island.
Bayelsa State.
+Correspondence: [email protected]
1
INTRODUCTION
Pelleting has been a popular processing technique in feed manufacturing industries. In
basic terms, pelleting converts a finely ground blends of ingredients into dense, free
flowing agglomerates (pellet). Pelleting operations are not without cost. It is expensive
process in terms of capital and variable cost, but the expense is usually justified in
improved plant profit as well as animal growth performance. To this end, a pelleting
machine could be described as a device for injecting particulate, granular or pasty feed
into holes of a roller/die, and then compacting the feed into a continuous solid rod to be
cut-off by a knife at the periphery of the roller/die(Steven, 1985) and (Arora, 2007).
The flat die pellating machine is still in use in certain applications, the ring die pellet mill
quickly became the preferred design and consequently adopted by the animal feed
industry and has remained the form of pelleting machine of choice today. In addition to
the ring die pellet mill, auxiliary equipment have been developed including, conditioners,
coolers, dryers, and related processing equipment (Ombu, 2008).
According Koh (2007) reported that the art of pelleting can be best described as a
complex set of process that converts the finely ground blend of ingredients into dense,
free flowing pellets. The formation of the pellets actually occurs at the nip between the
screw anger conveyor (roll for ring-die pellet mills) and the die. The pelleting process
involves: injection of feed into the holes of the roller, crumbling of the feed and steam
cooking, feed compaction, shaping into a continuous rod with the help of dies cutting of
pellets and pellet sieving.
One of the major problems encountered with the manufacturing of pelleted aquaculture
feeds especially in developing countries is that, aquaculture feeds are invariably produced
within feed mills specifically designed and geared towards the manufacture of poultry
and livestock feeds. And as such, do not have necessary capacity for fine grinding nor the
material put through, to justify the purchase of such equipments. Needless to say the cost
of fine grinding both in terms of equipment procurement and energy consumption is high
(Vernier, 1988).
2
The choice of pelleting technique to be employed will depend on the feeding habit of the
fish to be fed and its physical requirements (such as, feed size, buoyancy, texture,
palatability and desired water stability) for all stages of the culture cycle. The technical
factors will in turn have to be balanced against the market value of the cultured species
(Hasting and Higgs, 2004) . Thus, the decision to make a certain kind of pellet must be
based on knowledge of the animals’ biology, physiology and behaviour and also, the
nature of culture system being used.
A holistic review of fish pelleting machines revealed that only a handful of pelleters are
available for the fish industry world wide as compared to other animal pelleters. This is
as a result of the limited number of industries involved in the manufacture of fish feed
equipment. In fact, one will not be wrong to attribute this to the popular perception that
aquaculture is a high risk activity hence, the poor participation in this highly lucrative
industry (Vernier, 1988) and (Koh, 2007).
In Nigeria, the need for pelleting machines have been made and the fish feed industry has
been described as poorly developed while its demand remains high. More so, where
aquaculture is been practiced at a commercial scale, feed used is either imported totally
or partially to complement the domestic supply. Denmark and the Netherlands are the
suppliers of a good percentage of the feed used in Nigeria.
Further more, in modern aquaculture, feed generally accounts for more than half the
operating costs and whereby feed is imported, its share of the production cost can even be
more important curb the problem of feed wastage by producing different pellet sizes for
different levels of development of the fish (Rolf, 2007).
1. Recent developments have shown that various feeds are pelleted using different
techniques which are deemed appropriate by the food Scientist or nutritionist
(Rolf, 2007). The techniques reviewed in this work piece are: steam-conditioning
pelleting technique, extrusion technique, dravo’s non-compacting technique and
the cold pelleting technique.
3
In the late 1930’s, some processors began to subject their pellet-forming mixtures of
animal feed to steam-conditioning pellating technique by passing the mixtures through a
conditioner prior to introduction into the extruder. The addition of steam according to the
processors, improves production rates, reduces die wear, and improved pellet quality.
Thus, the steam-conditioning was quickly adopted by the industry and has remained an
integral part of the pelleting process till date.
The conditioning involves the injection of steam into the feed mash as it is conveyed
through the conditioner which generally consists of a cylindrical tube with a rotating
shaft upon which numerous paddles or picks are mounted. The conditioning steam
increases the temperature and moisture content of the mash. The moisture content
provides lubrication for compression and extrusion, and in the presence of heat causes
some gelatinisation of raw starch present on the surface of the vegetative ingredients,
resulting in adhesion (Mac Bain, 1966).
One of the recent developments in the design of pelleting systems is the pressure
pelleting system. The pressure pelleting system is one in which the steam-conditioner and
the pelleting die cavities are pressurized. This allows the use of high temperatures and
longer conditioning times to improve pellet durability and increase production rate.
However, the use of increased temperatures and steam-conditioning militates against the
inclusion heat sensitive and labile ingredients which are desirable in complete feeds
Ombu, (2008) developed a method of producing ready to consume animal feed pellets
without using steam and elevated temperatures. They premixed solid and liquid
ingredients of the feed except for the liquid binder ingredient which is mixed. After
mixing, the mash was delivered to the pellet mill feeder through a bypass of the surge bin
above the pellet mill. The mash was fed into the pellet mill conditioning chamber and
then to the roller and die extruder. Steam was not added and no mash conditioning was
involved. When the mash was compacted through the die, soft moist pellets were formed.
Before the design and fabrication of the pelleting machine, it is necessary to consider
some physical and engineering properties of the feed marsh to be pelleted. These include
4
moisture content, bulk density, size, angle of repose and feed formula. These properties
are greatly inter-dependent (ASAE 2003).
One of the primary objectives of all commercial feed manufacturers is to economically produce
the best quality pellet possible (Hasting and Higgs 2004). This is not only important from a
customer satisfaction point of view, but it is becoming evident that animal growth performance
can be affected by poor quality of feed pellets. This design work is therefore carried out to
develop a manually operated pelleting machine for fish feed.
2.0 MATERIALS AND METHODS
2.1 DESIGN DEVELOPMENT
There is need for the development of fish feed pelleting machines for our local based fish
farmers and feed manufacturing industry in Nigeria. For agricultural mechanisation to
succeed in Nigeria it must be based on indigenous design, relatively affordable, simple in
operation and less energy consuming (Igbeka et al; 1992; Jekayinfa, 1995; Jekayinfa, et
al, 2003; Odigboh, 1999 and 1997). The main features of the machine are: hopper,
extrusion barrel, screw auger, bearing housing, flat die, pulley, sprout (gravity chute)
knife cutter and the supporting frame.
2.2 THEORETICAL BACKGROUND
The background theory is a modification of the continuity equation based on the principle
of conservation of mass.
Mathematically, the principle is thus applied:
5
(1)
But, (2)
(3)
Where , = density of feed and pellet respectively
= volume of feed fed into the extrusion barrel
= volume of pellets extruded through the flat die
Also, the volume of feed in the hopper will be distributed through the compacting
chamber per unit time at a distance of
………………………………………………….………(4) (3
Where Speed of the auger in r/min
Radius of the distributing chamber
Thus, the cross-sectional area of the cylindrical housing Ac is
……………………… (5)
Where is the diameter of the chamber
6
The total volume of the feed that will be distributed from the hopper through the
housing, VF is
…………………………………………………….………..(6)
…………………………………………………….………(7)
Similarly, let the number of holes in the die be n
The area of opening of the die, Ao is
………(7).
Where area of a hole, with diameter
……………………………………. (8)
Supposing that the cutter cuts number of pellets of length lx from a hole in the die at the
end of a pelleting operation, the overall length of pellets extruded given as is
7
………………………………………………….…………… (9)
Thus the total volume of pellets extruded is
………………….……………… (10a)
…………………………………………………….… (10b)
Hence, substituting equations (6) and (10b) into equation (3), I have
…………………….……………….…… (11)
……………………………………………….. (12)
Let …………………………………………………………………. (13)
Where k is the compaction ratio
8
…………………………………………………………… (14)
ASSUMPTIONS
As most mathematical analysis of a real system have some assumptions built into them,
the following assumptions are made in the analysis of this current design.
1. All materials fed were pelleted.
2. No material was left stagnant due to change in cross-sectional area of flow.
3. The mass of air in the feed mash is negligible.
4. The clearance between the auger and the cylindrical housing is also negligible.
5. The formulated feed for pelleting is homogenous.
6. The force of adhesion between the feed marshes is greater than the force of cohesion
between the feed particles and machine surfaces.
2.3 Design calculation
The pelleter shall be made up of a helicoidal-flight screw conveyor fit into a pipe
(extrusion barrel) with minimum clearance, a flat die extruder and a knife cutter.
2.3.1 Screw auger design:- The screw conveyor is of the helicoidal flight type desired to
convey the feed marsh at a rate of 1500kg/hr (0.417kg/s).
The diameter of the auger is computed using the formula,
(Kurmi and Gupta 2007)………………………………… (15)
Where = capacity of the auger (kg/s)
9
= loading factor (taken as 0.55 to allow for space occupied by
the helix and shaft
= diameter of auger (m)
n = speed of the auger (rps); 5 to 7 rps
b = bulk density of the feed = 320kg/m3
Rearranging equation 15,
……………………………………………………………(16)
= 0.084m = 84mm use 100mm (4’’ Auger)
For the auger to efficiently collect materials from the intake chute (hopper), convey and
generate enough pressure to extrude the materials through the die, a minimum length of
600mm is considered for this design.
Hence, the power required to drive this auger is computed as thus:
Power, P ……………………………………………………………… (17)
Where tangent of angle of repose of the feed
L = length of the screw conveyor (m)
e = efficiency
10
g = acceleration due to gravity (m/s2)
The theoretical power is multiplied by “3” to allow for friction of the helix, bearing
friction, back pressure of the feed conveyed on the helix, etc. An efficiency of 0.75 is
used to compensate for power losses along the drive mechanism.
Therefore, the power, P =
= 11.56W
An additional power of 150W is added to balance the resisting force induced by the die.
Hence, the total power needed to drive the screw auger is
P = 11.56 + 150 = 161.56W
0.162kW = 0.217hp
2.3.2 Flat die design/specification:-
An effective open area of 55% shall be considered in this design. This is to ensure
efficient extrusion and performance of the entire equipment been designed and more
importantly, an increase in bulk density is induced on the final pellets. With this
percentage of effective open area, the die will be able to withstand more compressive
stresses and hence, lasts longer.
To this end, the number of holes to be impressed on a die can be calculated as follows:
Effective are of opening,
11
……………………………………….. (18)
Rearranging the equation,
………………………………………. . (19)
Substituting for Ac and Ah from equations (3.5) and (3.8),
…………………………………… 3.20
The on the 3mm, 4mm, 6mm, 8mm and 10mm Dies are tabulated below (extrusion
barrel-100mm dia.; ¾’’ shaft).
S/N Diameter of Hole Number of
Holes
Die thickness
1 3mm 344 3mm
2 4mm 193 4mm
3 6mm 86 6mm
4 8mm 48 8mm
5 10mm 31 8mm
12
Table 1: Die specifications
2.3.3 HOPPER DESIGN:- The hopper shall be the wide open type with two different
segments. The first is a truncated rectangular pyramid and the second, a rectangular box.
Consider the figure below
Fig. 2.2 hopper geometry
Hence, the volume of the hopper is a combination of the volume of the rectangular
truncated pyramid and the rectangular box.
For the rectangular truncated pyramid,
Fig. 2.3 Hopper geometry - truncated rectangular pyramid
Consider a small element of height dx of the hopper at a distance x from the top. From
the goemetry of the figure, the width of the hopper at x from the top can be
computed as thus:
13
……………………………………………………… (21)
⇒ ……………………………………… (22)
Similarly, the breadth is derived as follows:
………………………………………………..………(23)
⇒ ……………………………….……… (24)
The cross-setional area of the hopper at this section is
…………………….. (25)
And the volume at this section with height dx is
………………………………………. (26)
………. (27)
14
Thus, the total volume of the truncated rectangular pyramid can be obtained by
integrating equation (27) from 0 to h.
………………………… (28)
On the other hand, the rectangular box with height h1 is computed as
Fig. 2.4 Hopper geometry - rectangular
follows:
Area = …………………………………………………………………… (29)
Volume, VR = ……………………………………………….……… (30)
15
Therefore, the total volume of the hopper can be expreesed as:
V = ………………… (31)
Choosing
The volume of the hopper is thus
V = 0.00884M3
2.3.4 SPOUT DESIGN
This is a gravity chute from which the extruded pellets are discharged.
MANUAL HAND CRANK LEVER
Fig 2.5 Design diagram of crank
16
The end of the shaft shall be threaded internally to receive a corresponding external
thread as in the case of nuts and bolts. The length (L) shall be 200 to 300mm. The lever is
thus designed as follows:
Diameter of the handle (d); this is obtained from bending considerations. Assuming the
effort (P) applied to the handle acts at 2/3 of its length (L), then the maximum bending
moment, M is computed using
……………………………………………………… (32)
But the section modules ……………………….……….... (33)
Therefore, the resisting moment is
…………………………………………………………. (34)
The permissible bending stress for the material of the
handle.
Thus, equating the resisting moment to the bending moment, I have
……………………………………………… (35)
…………………………………………………………….. (36)
17
Diameter of threading (D); since the bolt will be subjected to twisting moment and
bending moments, its diameter would be obtained from equivalent twisting moment. The
twisting moment (T) on the external threading of the shaft is
T = P x L……………………………………………………………….… (37)
And the bending moment (M) on the journal of the shaft is
……………………………………………………… (38)
Where x is the distance from the end of bolt to the centre of the threading.
The equivalent twisting moment, Te is
Te = ……………………………………………………………… (39)
Te
Te = ……………………………………….……………. (40)
But the equivalent twisting moment, Te is also
Te = …………………………………………………..…… . (41)
⇒ Te = …………………………………. (42)
18
D3 = …………………………………………………… (43)
Where is the induced shear stress in the lever caused by the twisting moment, T =2/3P
x L.
The value of can be obtained by checking the above twisting moment with
T = d3 = 2/3P x l
⇒ /3 d3
32Pl/ 3 …………………………………………………….……… (44)
Hence, the maximum principal or shear stress induced can be obtained as follows;
Max. Principal stress,
m (max) = 1/2[ + ]……………………………..………..……… (45)
And Maximum shear stress
…………………………………………………..… … (46)
2.3.5 DESIGN TORQUE
19
From section 2.4.1.1, the power transmitted by the shaft is 0.162kW. The mean torque
transmitted by the shaft can be deduced from the relation:
…………………………………………………………………………..(47)
But ………………………………………………………(48)
………………………………………………………………….
……….. (49)
=
Assuming the maximum torque is not to exceed the mean torque by 50%, the design
allowable torque, Td will become
2.3.6 DESIGN OF THE CENTRAL SHAFT
For the purposes of this design, the shaft is modelled as a simply supported cantilever
beam as shown below. With the pulley keyed to the shaft, the angle of wrap of belt on
20
pulley is 1800 and the belt tension acts vertically downwards. The ratio of belt tensions =
2.5.
fig 2.6 Machine design diagram
The shaft is made of steel having ultimate tensile stress and yield stress of 400Mpa and
240Mpa respectively. Using the ASME code to design the diameter of the shaft with
combined fatigue and shock factors in bending and torsion as 1.5 and 1.25 respectively,
the permissible shear stress ……………….. (50)
or
……………………………………………….. (51)
Any of the above two equations are minimum;
Or
21
Torque Transmitted:
Since the torque is transmitted by a belt drive:
Torque, Td = ………………………………………………………. (52)
…………………………………………………… (53)
Also, …………………………………………………………….……
(54)
Reaction at the Bearings:
22
Fig 2.7 Free-body diagram of shaft
……………….... (55)
⇒ and
)
Maximum Bending Moment Calculations:
23
B.M at E = 0
B.M at D
B.M at C =
B.M at B =
B.M at A =
24
Fig 2.8 Force and Bending Moment Diagrams
Finally, the diameter of the shaft now be computed using the formula
…………………(56)
25
Hence, use 20mm shaft
2.4 CONSTRUCTION, TESTING AND PERFORMANCE EVALUATION
2.4.1 Fabrication
The main features of the machine are: hopper, extrusion barrel, screw auger, bearing
housing, flat die, pulley, sprout (gravity chute) knife cutter and the supporting frame.
These components are fabricated as discussed below:
2.4.2 Feeding hopper:
The hopper is to be constructed using a 14 gauge galvanized steel sheet. The hopper is in
form of a rectangular based truncated pyramid with top length of 375mm, bottom length
of 200mm and height of 100mm.The edge of the top is reinforced with a 12mm diameter
reinforcement bar.
2.4.3 Screw auger: The central membrane is to be fabricated from a 1.5mm flat steel plate
turned to close bearings tolerance of 5mm maximum round the interior of the extrusion
barrel on the outer part and welded to the central shaft on the inner part.
Bearing housing: This is to be fabricated with a 10mm thick plate. At the central, a
70mm diameter x 30mm mild steel plate will be welded to the plate and turned to form
the bearing housing. The flange is in turn welded to the barrel.
Extrusion barrel: This is to be made with a galvanized mild steel pipe with one of its
sides closed to form the bearing housing and the other side to be flange with 3 Nos, 8mm
hole bolt carriers to which the die, knife cutter carrier and spout is to bolted. On either
side of the barrel is to be welded a 3’ x 2’ U- pipe to form the base of the barrel.
2.4.4 Supporting frame:
26
The stand (frame) will be fabricated with 2’ x 3’ U- tube pipe with provision for
extrusion barrel mounting. A further provision will be made for a second bearing. This
bearing carrier shall be mounted 300 with the vertical supports at the centre of the base
frame and a vertical welded to it at a distance of 150mm from the first bearing coupled to
the extrusion barrel. See drawings for more details.
Assemblage
The machine shall be assembled as shown in appendix 1A-1C.
Table 2: Feed formulation to use for fish pelleting machine performance evaluation test.
S/N FEED INGREDIENTS PERCENTAGE COMPOSITION
BY MASS (%)
1 Maize 27.6
2 Palm Kernel Cake (PKC) 14.5
3 Fish Meal 8.2
4 Soybean Meal 44.2
5 Fat/Oil 0.5
6 Vitamin Premix 2.5
7 Binder 2.5
8 Water Varied
2.4.5 Performance evaluation
The portion of damage pellet was separated from the entire extruded pellets and weighed.
The following formulae were used to computing different parameters:
27
1. Pelleting efficiency, (%): This is defined as the ratio of the quantity of
feed pelleted to the total quantity of feed marsh used in the sample.
= ………………………………………… (57)
2. Mechanical (visible) damage, MD (%): This is the ratio of the quantity of broken
pellets in the extruded product to the total feed
MD ……………………………… (58)
3. Feed loss, FL (%): This is the ratio of the quantity of unpelleted feed to the
total feed sample.
…………………………………………
…….(59)
Where MF = weight feed fed into the machine (kg)
MPF = weight of pelleted feed (kg)
MWP = weight of whole (undamaged) pellets (kg).
Results and Discussion
The performance of the dual pelleting machine was satisfactorily. The machine was
designed to be powered either manually through hand crank lever or mechanically
28
through prime mover. The operation of the machine completely eliminates the drudgery
involved in hand moulding fish feed. The prime mover generated power that was
transmitted through belt to the pellating unit and producing sufficient torque unit. A 5hp,
1100-1440rpm electric motor was chosen. But for the purpose of performance evaluation
the machine was powered manually through crank lever. Table 1 shows the summary of
performance evaluation of the pelleting machine. Cursory look at the table revealed
pelleting efficiency for the three different sizes of dies ranges from 83.3-93.3% while the
percentage of mechanical damage ranges from 20.4 - 44.9% and the percentage feed loss
ranges from 2.57 – 2.80%. Fig.1 shows the variation of pelleting efficiency with
moisture content. It was observed that the higher the moisture content of the feed marsh
the lower the pelleting efficiency for the three different sizes of die. Fig. 2 shows the
percentage feed loss with feed moisture content. It can be seen the higher the moisture
content the lower the feed loss for three different dices. Fig.3 revealed the percentage
mechanical damage with moisture content. The mechanical damage increases with
increase in moisture content. The pelleting efficiency and feed loss decreases with an
increase in the moisture content of the formulated feed marsh while mechanical damage
increased. Tachometer was utilised to measure the auger speed. The rate of pelleting was
observed to increase with auger speed. Mechanical damage was also seen to increase with
speed while feed loss on the other hand, decreased with speed. The rate of production
was observed to increase with die size while feed loss and mechanical damage decreased
with die size at the same feed moisture content and speed.
Table 3: Input and output test parameter for 4mm, 6mm and 8mm die for same feed.
DIE
SIZES
Test Trails Mass of feed
load (kg)
Amount of Water
( volumetric)
Mass of Feed
pelleted
(kg)
Mass of whole
pellets (kg)
4mm
1 3 1 2.71 1.63
2 3 2 2.65 1.46
3 3 3 2.57 1.29
6mm
1 3 1 2.72 1.91
3 3 3 2.66 1.76
29
8mm
1 3 1 2.80 2.24
2 3 2 2.76 2.15
3 3 3 2.71 2.01
T
able 3: Summary of performance evaluation of pelleting machine.
DIE
SIZES
Test
Trails
Amount of Water
( volumetric)
Pelleting
Efficiency (%)
Mechanical
Damage (%)
Feed
Loss
(%)
4mm
1 1 90.3 39.9 2.71
2 2 88.3 44.9 2.65
3 3 85.7 49.8 2.57
6mm
1 1 90.6 29.8 2.72
2 2 89.3 32.1 2.68
3 3 88.7 33.8 2.66
8mm
1 1 93.3 20.4 2.80
2 2 92.0 20.7 2.76
3 3 90.3 25.8 2.71
30
Fig.1 Pelleting Efficiency Vs Feed Moisture
31
8mm Die
6mm Die
4mm Die
32
Fig.2 Percentage Feed Loss Vs Feed Moisture
33
4mm Die
6mm Die
8mm Die
Fig 3 Mechanical Damage Vs Feed Moisture
34
4mm Die
6mm Die
8mm Die
CONCLUSION
A fish pelleting machine capable of being hand-driven and electric motor or gasoline
engine driven has been designed, fabricated and tested. The cost of procurement of the
pelleting machine is quite affordable to both individual local farmers and co-operative
farmers. The operation of the machine does not require any highly technical expertise.
More so, for farmers who can not afford a gasoline engine or electric motor to power the
machine can also manually operate the machine to produce pellets to feed their stock.
Furthermore, different sizes of pellets can be produced with the machine as the design
also takes into account the ease with which dies can be interchanged.
The following conclusions are made from the work piece:
35
1. The pelleting efficiency and feed loss decreases with a increase in the
moisture content of the formulated feed marsh while mechanical damage
increased.
2. Although not quantitatively measured, the rate of pelleting was observed to
increase with auger speed.
3. Mechanical damage was also seen to increase with speed while feed loss on
the other hand, decreased with speed.
4. The rate of production was observed to increase with die size while feed loss
and mechanical damage decreased with die size at the same feed moisture
content and speed.
RECOMMENDATION
To this end, local farmers, Local Government Administrators, State Government and
indeed, the Federal government can take advantage of the technology offered by this
machine to increase fish production and ease the drudgery and cost associated with
the importation of fish feeds will automatically reduced.
36
REFERENCES
1. ASAE, 2003, ASAE Standard: ASAE S 269.3, Wafers Crumbles, and Crumbles
– Definitions and Methods for Determining Density, Durability, and Moisture
Content, ASAE Standards 2003, The Society of Engineering in Agriculture, St.
Joseph, Michigan: 70-72.
2. Igbeka, J. C, Jony, M. and D. Griffon (1992). Selective mechanisation for cassava
processing. J. Agric, Mechanisation. In Asia, Africa and Latin America, 23(1):
45_50
3. Jekayinfa. S. O. 1995. Some Engineering Aspects of Cyanide Removal in cassava
processing. M. Sc Seminar Report. Department of Agricultural Engineering,
University of Ibadan.
4. Jekayinfa, S. O. Olafimihan, E. O and odewole, G. A 2003. Evaluation of a Pedal
_ operated cassava grater. LAUTECH Journal of Engineering and Technology 1
(1). 82_86’
5. Koh H.M. 2007 Aquatic Feed pelleting techniques: part1, (2007, September /
October _ last update). [Online] Available: www.efeedlink.com/showdetail/?id=
%.
6. MacBain, R., 1966. Pelleting Animal Feed, American Feed Manufacturers
Association, Arlington, Virgin.
7. Odigboh, E. U. (1997). Confronting the challenges of Agricultural Mechanization
in Nigeria in the Next Decade: Some Notes, some options. Keynote Address
Presented at the Nigerian Society of Agricultural Engineers (NSAE)’s Annual
conference NSAE Conference Proceedings Pp. 7_16.
37
8. Odigboh, E. U. 1999. Engineering Design for strategic supply of Appropriate
Farm Rural Machines/ Equipments for Enhanced Agricultural Development in
Nigeria. Paper presented at First National Engineering Design Conference,
organised by NEDDC of NASENI, COREN and NSE, Abuja, Sheraton Hotels
and Towers, September 29 _ 29.
Ombu, E.P 2008. Design fabrication and Testing of a fish pelleting machine.B.Sc.
project. Department of agricultural and Environmental Engineering, Niger Delta
University, Wilberforce Island, Bayelsa State, Nigeria.
9. Arora, R.S.2007 Academic’s Dictionary of Mechanical Engineering, 1st Ed,
Academic (INDIA) publishers, New Delhi.
10. Kurmi, R.S. and Gupta J.K. 2007 A Textbook of Machine Design, 14st Ed,
Eurasia Publishing House (PVT.) LTD, New Delhi.
11. Rolf J. K. Ring Die pellet mills: FBA 15 (2007, July/August _ last update).
[Online] Available: http://www.efeedlink.com/showdetail/?id
Jekayinfa S.O 2005. Development of a Grain screw Dispensing Machine, J, NIAE,
27, 177_181
Stevens, C.A., 1987, Starch Gelatinization and the Influence of Particle Size, Steam
Pressure and Die Speed on the Pelleting Process, Ph.d Dissertation, Kansas State
University, Manhattan, Kansas.
12. Verner, W.A. 1988. Best Cost vs. Least Cost, Feed Management, Vol. 39, No. 4,
Watt Publishing Company, Mount Morris, Illinois: 36, 58.
13. Hasting W.H and Higgs, D 2004.Feed milling processes,
www.freepatentsonline.com/807243.html
38
39
40
41
42
43
44
45
46
47
APPENDIX 2
S/No Items Materials Quantity Amount
(N)
1 Feeding
hopper
Mild steel plate gauge 14 4ft x3ft 4.500.00
2 Extrusion
barrel
Galvanized mild steel pipe 100mm x
600mm
8,000.00
48
3 Screw auger Steel fabricated 1 No 12,000.00
4 Bearing
housing
Mild steel fabricated 2 No 4,000.00
5 Bearings 6205 2 No 1,800.00
6 Pulley
(v-grove
1No 4,500.00
7 V-belt Rubber (heat heated) 1No 600.00
8 Spend Mild steel plate gauge 4ft x3ft 4,500.00
9 Flat die Mild steel fabricated 2ft x 2ft 8,200.00
10 Rotary knife Mild steel fabricated 1 No 600.00
11 Stand Fabricated iron u-pipe 1 length 5,500.00
12 Bolt nut
washer
Mild steel 4 Nos 300.00
13 Screw Cast iron 1 No 30.00
14 Shaft Cast iron 1 length 7,500.00
15 Miscellane-ous 20,000.00
TOTAL
78,880.00
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APPENDIX 3
Photograph of fabricated duo fish feed pelleting machine.
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Project student (right) & other Pelleting machine
Colleagues under construction
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