(1.3) Reference Material

Safety In Plant Design - ES 317 04/17/2023

R.A. Hawrelak, PERCS Inc. 519-542-8280

Useful Reference Material

Introduction To Safety and Loss Prevention

Loss Prevention In The Process Industries, Vol 1 and Vol 2 A bible - a must have in your libraryFrank P. Lees 1980Butterworths, Toronto

Handbook Of Chemical Hazard Analysis Procedures (Free Handbook + Computer Discs)

internet http://www.epa.gov/rgytgrnj/programs/artd/toxics/arpp/archie.htm Download free copy of ARCHIEU.S. Federal Emergency Management AgencyU.S. Dept Of TransportationU.S. Environmental Protection AgencyPublications Office, Room 322500 C Street, S.W.Washington D.C. 20472

Dow Fire and Explosion Index Hazard Classification - Flammables Spreadsheet IncludedDow Chemical Canada Can obtain copy from CCPS / AIChE1086 Modeland Road, Sarnia Ontario, N7T 7K7Attention Corporate Safety Dept.

Dow Chemical Exposure Guide - Toxic Chemicals may be available through AiChEDow Chemical Canada1086 Modeland Road, Sarnia Ontario, N7T 7K7Attention Corporate Safety Dept.

Large Property Damage Losses in the Hydrocarbon-Chemical IndustriesA Thirty-Year Review by W.G. Garrison, PE, 12th Edition and AnalysisM&M Protection Consultants - A Service Og Marsh & McLennanCanadian Center, 416-868-2771, Toronto Ontario, M5X 1G2

A Survey Of Vapor Cloud Explosions - Second UpdateBy John A. Davenport & Eric M. LenoirIndustrial Risk Insurers, Hartford Connecticut. Phone - 203-549-5362

Guidelines For Chemical Process Quantitative Risk AnalysisCenter For Chemical Process Safety, AIChE345 East 47th Street, New York, NY 10017

Guidelines For Hazard Evaluation ProceduresSecond Edition with Working Examples very good training materialCCPS / AIChE

Guidelines for Evaluating the Hazards of Vapor Cloud Explosions, Flash Fires and BLEVEsCCPS / AIChE Good for consequence analysis reference - many typo errors

National Institute for Occupational Safety and Health (NIOSH)internet http://www.cdc.gov/niosh/homepage.html Can access Pocket Guide to Chemical Hazards

Where to Find Material Safety Data Sheets (MSDS) on the Internet a must for every projectinternet http://www.ilpi.com/msds/index.chtml good references to many sources for MSDSinternet http://www.boc.com/gases/msds_us/ BOC Edwards MSDS a good example of one company

May require ADOBE's Acrobat Reader 3.0 which can be downloaded free at most sites. internet http://siri.uvm.edu/msds/ U of Vermont Site with MSDS for 80,000 chemicals

Occupational Safety and Health Administration (OSHA) U.S. Dept of Laborinternet http://www.osha.gov/

ARCHIE - Automated Resource For Chemical Hazard Incident Evaluation



Occupational Safety and Heath - An OSH Program in Your Work Placeinternet http://info.load-otea.hrdc-drhc.gc.ca/~oshweb/homeen.shtml home page (Canadian)internet http://info.load-otea.hrdc-drhc.gc.ca/~oshweb/progen.htm how to set up OSH in your work place

OSHA Regulation in the U.S. - OSHA, 29 CFR 1910.119 Now legislated by law in the U.S.Process Safety Management Of Highly Hazardous ChemicalsFerderal Register, Vol. 57, No. 36, 24 Feb 92,Rules and Regulations, U.S. Dept of Labor, Washington D.C.RMP Risk Management Plan by U.S. EPA Offsite Consequence Analysis Guidance, 24 May, 1996,

internet http://www.safetyonline.net/hot/rule/rmp-rule.html RMP rules and regulationsinternet http://www.epa.gov/ceppo/acc-his.html Accident Historiesinternet http://www.epa.gov/swercepp/acc-pre.html#OCA%20Guidance EPA RMP home pageinternet http://response.restoration.noaa.gov/chemaids/rmp/rmp.html other free computer programs for RMPinternet *** http://www.epa.gov/swercepp/tools/rmp-comp/rmp-comp.html Download free copy of RMP*Comp V1.07internet *** Download free copy of RMP*Comp V1.07

AIChE The Safety and Chemical Engineering Education Program (SACHE)internet *** http://www.aiche.org/docs/ccps/sachece.htm UWO should consider joining - $300 (US)

Government and International Agenciesinternet *** http://www.aiha.org/safeweb.html excellent links to many safety institutions

Line Sizing

Flow Of Fluids Through Valves, Fittings & PipeTechnica Paper No. 410-CCrane Canada Inc.

The Dynamics and Thermodynamics Of Compressible Fluid FlowBy Ascher H. Shapiro,McGraw Hill Publishers

Sizing Piping For Process PlantsLarry L. Simpson, Union Carbide17 June 68, Chemical Engineering, p-192

How To Size Process Piping For Two-Phase FlowRobert KernHydrocarbon Processing, October, 1969, P-105

Piping design For Two-Phase FlowRobert KernChemical Engineering, 23 June 1975, P-145

Estimate Two-Phase Flow In Safety DevicesL.L. SimpsonChemical Engineering, Aug., 1991, P-98

http://www.epa.gov/ceppo/tools/rmp-comp/rmp-comp.html

http://www.epa.gov/ceppo/tools/rmp-comp/rmp-comp.html



Solve Flashing-Fluid Critical-Flow ProblemsRobert L. LandisChemical Engineering, 8 March 1982, P-79

Pressure Safety Valve Design

Sizing Relief Valves For Fire EmergenciesR.A. CrozierChemical Engineering, 28 Oct. 1985, P-49

Size Relief Vlves SensiblyA.K. CokerChemical Engineering Progress, Aug., 1992, P-20

An Overview Of Emergency Relief System Design PracticeHarold G. FisherPlant / Operations Progress, Vol 10, No. 1, Jan 1991, P-1

Size Relief Valves More AccuratelyTwo Phase Flashing PSV DesignWing Y. WongChemical Engineering, June 1992, P-163

Calculation Of Maximum Flow Rate Through Safety ValvesPSVs For 100% Vapor Filled SystemsPh. BouillouudBritish Chemical Engineering, Nov., 1970, Vol 15, No. 11, P-1447

Design For Better Safety ReliefValve and PSV Header Design To FlareJ.H. Jenkins et alHydrocarbon Processing, August, 1977



Flare System DesignSoen H. TanHydrocarbon Processing, January 1967, Vol. 46, No. 1, P-172

Vessels, Pumps, Compressors

Vesel Design

Pressure Vessel Handbook, 6th Edition Every Chem Eng needs this one!Eugene F. MegyesyPressure Vessel Handbook Publishing Inc.P.O. Box 35365, Tulso, OK 74153

Drag Coefficient and Terminal Velocity Correlations For KO PotsChemical Enginnering HandbookPerry, Table 5-22. P-5-67

Size Vapor Liquid SeparatorsSchiemanHydrocarbon Processing, Oct., 1963, P-165

ADAM ZANKER, Estimate Tank Breathing Loss, Hydrocarbons Processing, Jan 1977

D.M. Gammell, Blanket Tanks For Gas Control, Hydrocarbons Processing, Dec 1976

J.R. Beckman and J.R. Gilmer, Model for Predicting Emissions from Fixed-Roof Storage Tanks, Ind Eng Chem Process Design Development, Vol 20,No. 4, 1981.

API-2000, Venting Atmospheric and Low Pressure Storage Tanks, Second Edition, Dec, 1973.

API-2518, Evaporation Loss From Fixed-Roof Tanks, June, 1962.

API-2517, Evaporation From Floating-Roof Tanks, Feb, 1962.

Canadian Environmental Protection Act, Regulation 308, August, 1985.

A SELECTION OF ARTICLES FOR THE DESIGN OF CENTIFUGAL PUMPS

DURCO Pump Selection Program Very good - a must for the pump designer

Internet *** http://www.durcopump.com updated site - 24 Sept 00 Download PumpSel - 30 minutes

Text AuthorI.G. Karassik

kinds of detail on pump design. McGraw Hill

CENTRIFUGAL PUMPS AND SYSTEM HYDRAULICS I.G. KarassikAn excellent resource article with very good sketches. Chem. Eng., Oct 4, 1982Many design parameters included.

SELECTING POSITIVE DISPLACEMENT PUMPS D.J. CodyAn excellent resource article on this class of pumps. Chem. Eng., July 22, 1985

SPECIFYING ELECTRIC MOTORS E.J. FeldmanAn excellent resource article outlining all the options Chem. Eng., May 11, 1987used for electric motor selection, an area oftenoverlookedin many pump design articles.

PUMP HANDBOOK An excellent text book giving all



SELECTION STATEGY FOR MECHANICAL SHAFT SEALS H.P. BlochA very good article showing how to classify mechanical Hydrocarbon Processingseals by all the design parameters. This reference January, 1983.material is a must for the Chem Engr. Vendors will appreciate your understanding in this untaught area.

THE TROUBLES I'VE SEEN I.G. KarassikArticle outlines 47 possible causes of pump problems. Chemical ProcessingThe pump designer is advised to consider these problems July, 1985.when designing, specifying and operating pumps.

CENTRIFUGAL PUMPS: WHICH SUCTION SPECIFIC SPEEDS J.L. HallamARE BEST? An article outling operating experience of Hydrocarbon Processinga refinery with close to 500 pumps in operation. To April, 1982ignor the advice presented therein would be foolish.

STARTUP OF CENTRIFUGAL PUMPS IN FLASHING OR I.S. RattanCRYOGENIC LIQUID SERVICES. The author describes a Chem. Eng., Jan. 6, 1986very hazardous situation. Pump designers will appreciatehow this problem is solved during P&ID development.

HOW RELIABLE ARE PUMPS WITH INDUCER IMPELLERS? J.H DoolinA useful article to predict the onset of inlet flow Hydrocarbon Processingrecirculation, a cause of high pump maintenance January, 1984.similar to pump cavitation.

R.A. Hawrelakpumps can explode when allowed to operate in blocked-in Internal Publicationcondition. Sample calculations are provided.

ESTIMATE COSTS OF CENTRIFUGAL PUMPS AND A.B. CorripioELECTRIC MOTORS. The ASPEN cost estimating routines Chem. Eng., Feb. 22, 1982presented are very good for the pump classes presented.

R.A. Hawrelakto design and select a pump including control valve Internal Publicationselection. Branched services are considered.

Compressors

Elliott Multistage Centrifugal CompressorsBulletin P-25BToronto, 111 Queen Street West 416-459-1104 (Check Old Ph No.)

Heat Exchangers, Towers and Reactors

Heat Exchangers

HTRI Computer ProgramsHTRI, Alhambra Calif

HTSF Computer ProgramsChalk River Ontario

CASE STUDIES: A series of articles showing how quickly

PUMP DESIGN CASE. A design example shows how



Tower Design

Ballast Tray Design Manual, Bulletin 4900 - Latest edition = 5F.W. Glitsch Canada Ltd.PO Box 880, Uxbridge OntarioMike McGuire, 416-852-3381 - Uxbridge Ontario

17 Critical Questions & Answers About Trays, Column Internals & AccessoriesBulletin 674F.W. Glitsch Canada Ltd.PO Box 880, Uxbridge OntarioMike McGuire, 416-852-3381 - Uxbridge Ontario

Lessons Learned From The Ethylene Oxide ExplosionAt Seadrift, Texas, By G.A. Viera et alChem Eng'g Progress, August, 1993

Reactors

Backmixing In The Design Of Chemical ReactorsOctave LevenspielIndustrial And Engineering Chemistry, Vol. 51, No. 12, Dec 1959, P-1431



A bible - a must have in your library

Download free copy of ARCHIE

Spreadsheet Included

may be available through AiChE

Guidelines for Evaluating the Hazards of Vapor Cloud Explosions, Flash Fires and BLEVEs

Can access Pocket Guide to Chemical Hazards

a must for every project

BOC Edwards MSDS a good example of one company

good toxicology site



how to set up OSH in your work place

Now legislated by law in the U.S.

Offsite Consequence Analysis Guidance, 24 May, 1996,

other free computer programs for RMPDownload free copy of RMP*Comp V1.07

Download free copy of RMP*Comp V1.07

excellent links to many safety institutions



Download PumpSel - 30 minutes

R.A. Hawrelak

Vendor Information Well Worth Obtaining

1 Ballast Tray Design Manual, Bulletin 4900 - 5th Edition or laterGlitsch Canada LtdPo Box 880, Uxbridge Ontario, L0C 1KOAttention Mike McGuire - 416-852-3381 - Uxbridge, Ont

416-364-1106 - TorontoFree Bulletin available on request

2 17 Critical Questions & Answers About Trays,Column Internals & Accessories, Bulletin 674Also from FW Glitsch, free

3 Flow Of Fluids Through Valves, Fittings & PipeTechnical Paper No. 410-CCrane Canada Inc.Mike Whallachile, 519-336-4871, In SarniaShould be sales office in London or TorontoMay charge cost

4 Elliott Multistage Centrifugal Compressors

(1.3) Reference Material

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