11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation...

5
MAKE: STYLE: MIN. 35 WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY For more information log onto www.curtmfg.com & for helpful towing tips log onto www.hitchinfo.com WEIGHT CARRYING: INSTALLATION TIPS: INSTALLATION REQUIRES: VEHICLE PHOTO: HITCH ILLUSTRATION: REPRESENTATIVE PHOTO MAKE SURE YOUR HITCH MATCHES LEVEL OF DIFFICULTY: MODERATE MODERATE CHALLENGING 1. BEFORE YOU BEGIN INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY. 2. TO EASE INSTALLATION, 2 PEOPLE MAY BE REQUIRED. 3. USING PROPER TOOLS WILL GREATLY IMPROVE THE QUALITY OF THE INSTALL AND REDUCE THE TIME REQUIRED. 4. NEED HELP OR HAVE SOME QUESTIONS? CALL TECHNICAL SUPPORT AT 800.798.0813 Safety glasses should be worn at all times while installing this product . YEARS: 2019-PRESENT VOLKSWAGEN MODEL: JETTA SEDAN 2,000 200 TRAILER WEIGHT: TONGUE WEIGHT: 11540 INSTALLATION INSTRUCTIONS LBS. LBS. WARNING: ALL NON-TRAILER (WHEEL-LESS) LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS. PLEASE SEE THE CURT CATALOG OR VISIT US ONLINE AT WWW.CURTMFG.COM FOR FURTHER INFORMATION. MIN. MIN. 70 IF YOU ARE HESITANT TO UNDERTAKE THIS TASK ON YOUR OWN, CONTACT AN AUTHORIZED CURT INSTALLER FOR ADDITIONAL ASSISTANCE. NOVICE INSTALL TIME: PRO INSTALL TIME: SCAN FOR MORE INFO PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUND CURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage. For more information log onto www.curtmfg.com This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684. 6/22/2018 EASY AVIATION SHEARS PART REMOVAL SOCKET 10mm 13mm 11/16" RATCHET TORQUE WRENCH TAPE MEASURE NO DRILLING REQUIRED FISHWIRING REQUIRED TRIM HEAT SHIELD AND UNDERBODY PANEL LOWER EXHAUST, UNDERBODY PANEL AND HEAT SHIELD SOCKET EXTENSION 6" SCREW DRIVER UTILITY KNIFE TORXBIT SOCKET T27 SAFETY GLASSES

Transcript of 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation...

Page 1: 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation instructions lbs. lbs. warning: all non-trailer (wheel-less) loads applied to this

MAKE: STYLE:

MIN.35

WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITYFor more information log onto www.curtmfg.com & for helpful towing tips log onto www.hitchinfo.com

WEIGHT CARRYING:

INSTALLATION TIPS:

INSTALLATION REQUIRES:

VEHICLE PHOTO:

HITCH ILLUSTRATION:

REPRESENTATIVE PHOTO

MAKE SURE YOUR HITCH MATCHES

LEVEL OF DIFFICULTY: MODERATE

MODERATE CHALLENGING

1. BEFORE YOU BEGIN INSTALLATION, READ ALL INSTRUCTIONS THOROUGHLY. 2. TO EASE INSTALLATION, 2 PEOPLE MAY BE REQUIRED. 3. USING PROPER TOOLS WILL GREATLY IMPROVE THE QUALITY OF THE INSTALL AND REDUCE THE TIME REQUIRED. 4. NEED HELP OR HAVE SOME QUESTIONS? CALL TECHNICAL SUPPORT AT 800.798.0813

Safety glasses should be worn at all times whileinstalling this product.

YEARS: 2019-PRESENT VOLKSWAGEN MODEL: JETTA SEDAN

2,000200

TRAILER WEIGHT:TONGUE WEIGHT:

11540 INSTALLATION INSTRUCTIONS

LBS.LBS.

WARNING: ALL NON-TRAILER (WHEEL-LESS) LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS. PLEASE SEE THE CURT CATALOG OR VISIT US ONLINE AT WWW.CURTMFG.COM FOR FURTHER INFORMATION.

MIN.MIN.70

IF YOU ARE HESITANT TO UNDERTAKETHIS TASK ON YOUR OWN, CONTACT AN AUTHORIZED

CURT INSTALLER FOR ADDITIONAL ASSISTANCE.

NOVICE INSTALL TIME: PRO INSTALL TIME:

SCAN FORMORE INFO

PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE ALL FASTENERS ARE TIGHT AND ALL STRUCTURAL COMPONENTS ARE SOUNDCURT Manufacturing LLC. warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,CURT Manufacturing LLC. may repair or replace the product at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this productvoids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.For more information log onto www.curtmfg.comThis product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684. 6/22/2018

EASY

AVIATIONSHEARS

PART REMOVAL

SOCKET

10mm13mm11/16"

RATCHET TORQUEWRENCH

TAPEMEASURE

NO DRILLING REQUIRED

FISHWIRING REQUIRED

TRIM HEAT SHIELD ANDUNDERBODY PANEL

LOWER EXHAUST, UNDERBODYPANEL AND HEAT SHIELD

SOCKETEXTENSION

6"

SCREWDRIVER

UTILITYKNIFE

TORXBITSOCKETT27

SAFETYGLASSES

Page 2: 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation instructions lbs. lbs. warning: all non-trailer (wheel-less) loads applied to this

INSTALLATION WALKTHROUGH:

For more information log onto www.curtmfg.com

Parts List

DESCRIPTIONPART NUMBERQTYITEM

CARRIAGE BOLT7/16-14 x 1 1/241

HEX FLANGE NUT7/16-1442

.250 x .88 x 2.25" SQUARE HOLE SPACERCM-SP243

7/16" FISHWIRE7_16 FISHWIRE44

1. Remove (3) screws with a T27 Torx bit and unthread (2) plastic nuts with a 10mm socket to remove the passenger side underbody panel if present.

2. Remove (1) bolt with a 13mm socket from both of the exhaust hanger brackets over the muffler and support the exhaust. Remove (1) formed washer nut from forward underbody panel to allow the exhaust to drop further.

4

ACCESS HOLE(BOTH SIDES)

DRIVER SIDE FRAME RAIL

PASSENGER SIDEFRAME RAIL

EURO MOUNTOPTIONS AVAILABLE# 45571 (1 7/8" BALL)# 45572 (2" BALL)

DESIGNED FOR USE WITHBALL MOUNT # 45521

2

3

1

Page 3: 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation instructions lbs. lbs. warning: all non-trailer (wheel-less) loads applied to this

INSTALLATION WALKTHROUGH:

For more information log onto www.curtmfg.com

3. Remove the heat shield by removing the (3) formed washer nuts. Mark on the heat shield where the hitch will mount and cut as needed for the fasteners to remain in position after heat shield is reinstalled. (see trim diagram for reference) 4. Fishwire (4) 7/16" carriage bolts and spacers supplied into position as shown through the access slot. Reinstall heat shield.

5. Place the hitch over the muffler and raise both back into position being careful not to push the carriage bolts into the frame rail. The rearward most exhaust hanger will be positioned in the notch on the side plate.

6. Loosely install the 7/16" hex flange nuts. Torque all 7/16" fasteners to 59 lb.-ft.

7. Trim the passenger side underbody panel as needed and reinstall onto vehicle. (see trim diagram for reference) Reinstall exhaust hangers and forward formed washer nut.

Page 4: 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation instructions lbs. lbs. warning: all non-trailer (wheel-less) loads applied to this
Page 5: 11540 INSTALLATION INSTRUCTIONS Safety glasses should be … · 2018. 8. 21. · 11540 installation instructions lbs. lbs. warning: all non-trailer (wheel-less) loads applied to this

GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: LBS. TRAILER WEIGHT & LBS. TONGUE WEIGHT.

WARNING: ALL NON-TRAILER (WHEEL-LESS) LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY 18050 STABILIZING STRAPS.

WARNING: ** FAILURE TO PROPERLY SUPPORT NON-TRAILER LOADS WILL VOID PRODUCT WARRANTY **

WARNING: *** DO NOT EXCEED VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY ***FOR MORE INFORMATION LOG ONTO WWW.CURTMFG.COM

HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT 1-800-798-0813

HITCH WEIGHT: LBS.

INSTALL TIME

PROFESSIONAL: MINUTES

NOVICE (DIY): MINUTES

INSTALL NOTES:

INSTALLATION STEPS

PERIODICALLY CHECK THIS RECEIVER HITCH TO ENSURE THAT ALL FASTENERSARE TIGHT AND THAT ALL STRUCTURAL COMPONENTS ARE SOUND.

CURT Manufacturing LLC., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective, CURT Manufacturing LLC., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of this product voids the warranty. CURT Manufacturing LLC.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or consequential loss or damage.This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.Regulation V-5 and SAE J684.

2,000 200

32

35

VOLKSWAGEN JETTA6/20/201811540

70

Scanfor moreinformation

Parts ListDESCRIPTIONPART NUMBERQTYITEM

CARRIAGE BOLT7/16-14 x 1 1/241

HEX FLANGE NUT7/16-1442

.250 x .88 x 2.25" SQUARE HOLE SPACERCM-SP243

7/16" FISHWIRE7_16 FISHWIRE44

DRIVER SIDE FRAME RAIL

PASSENGER SIDEFRAME RAIL

1

3

2

1. Remove (3) screws with a T27 Torx bit and unthread (2) plastic nuts with a 10mm socket to remove the passenger side underbody panel if present. 2. Remove (1) bolt with a 13mm socket from both of the exhaust hanger brackets over the muffler and support the exhaust. Remove (1) formed washer nut from forward underbody panel to allow the exhaust to drop further. 3. Remove the heat shield by removing the (3) formed washer nuts. Mark on the heat shield where the hitch will mount and cut as needed for the fasteners to remain in position after heat shield is reinstalled. (see trim diagram for reference) 4. Fishwire the (4) 7/16" carriage bolts and spacers supplied into position as shown through the access slot. Reinstall the heat shield. 5. Place the hitch over the muffler and raise both back into position being careful not to push the carriage bolts into the frame rail. The rearward most exhaust hanger will be positioned in the notch on the side plate. 6. Loosely install the 7/16" hex flange nuts. Torque all 7/16" fasteners to 59 lb.-ft. 7. Trim the passenger side underbody panel as needed and reinstall onto vehicle. (see trim diagram for reference) Reinstall exhaust hangers and forward formed washer nut.

ACCESS HOLE(BOTH SIDES)

DESIGNED FOR USE WITHBALL MOUNT # 45521

EURO MOUNTOPTIONS AVAILABLE# 45571 (1 7/8" BALL)# 45572 (2" BALL)

- FISHWIRE HARDWARE- NO DRILLING REQUIRED- LOWER EXHAUST- TRIMNING REQUIRED

4

TOOLS REQUIREDTORQUE WRENCH

RATCHET6" EXTENSION

10mm, 13mm, 11/16" SOCKETSSCREW DRIVER

KNIFEAVIATION SHEARS

T27 TORX BITTAPE MEASURE

SAFETY GLASSES