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    CHAPTER 5

    HARDWARE IMPLEMENTATION OF THE POSITIVE

    BUCK BOOST CONVERTER USING A NOVEL

    TRIGGERING METHOD

    5.1 INTRODUCTION

    In this chapter, the proposed method of the PBBC is fabricated as

     per the simulation model, and the results are analyzed and discussed. The

    hardware circuit is fabricated based on the parameters collected in the table

    and the various modes of operation are implemented in the circuit by varying

    the duty cycle and control parameter. In addition, the duty cycle variations for 

    different pulses of the buck, boost and buck-boost operating modes are

    explained, with suitable tables and graphs. The ripple contents and efficiency

    are analyzed for each mode of operation.

    5.2 DESCRIPTION OF THE HARDWARE CIRCUIT WITH FUZZY

    LOGIC CONTROLLER

    The hardware of a positive buck–boost converter is designed, based 

    on the parameters listed in Table 3.1. The converter operates at 100 kHz

    switching frequency. Two n-type MOSFET switches and two Schottky barrier 

    diodes are used for the positive buck–boost converter configuration. The

    MOSFET switches and diodes are IRF540 and 1N5817, respectively. The

    Controller has been implemented using a Texas Instruments digital signal

     processor (DSP) (320F2812). The output voltage reference is set to 12 V, and 

    the input voltage varies from 15 to 8 V (31-62).

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    Figure 5.3 DSP Processor

    Figure 5.4 Driving Circuit

    5.3 HARDWARE RESULT ANALYSIS

    Hardware results had been obtained for various modes of operation

    with respect to various input conditions. The various models are explained.

    5.3.1 Mode 1 (Buck – Boost)

    The PBBC is operated in the Buck to Boost mode. The output

    voltage has considerable variations during the transition from the buck to

     boost. Figures 5.5 and 5.6 demonstrate the output voltage of the converter,

     buck pulses, and boost pulses during a direct transition from the buck mode to

    the boost mode. Here, the ripple content is about 12%. The voltage ripple is

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    defined as the peak to peak ripple as a percentage of the output voltage of the

    converter.

      Figure 5.5 Output Voltage –Transition from Buck – Boost

    Figure 5.6 Enlarged view of Output Voltage Transition from Buck –

    Boost Mode

    5.3.2 Mode 2 (Buck – Buck Boost – Boost)

    In this case, the transition from the buck to the boost is carried out

    through a transition from the buck to buck boost mode, followed by a

    transition from buck boost to boost mode. The input voltage is decreased from

    BUCK MODE BOOST MODE

    BUCK PULSE Output Voltage BOOST PULSE

    BUCK MODE BOOST MODE

    BUCK PULSE Output Voltage BOOST PULSE

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    15 to 8 V while the output voltage is tightly regulated at 12 V. Figures from

    5.7 to 5.10 present the output voltage of the converter, buck pulses and boost

     pulses, for an indirect transition from the buck to boost. In this experiment,

    the transition is from the buck to the buck boost to the boost mode with a

    ripple content of 10% to 12% as shown in the Figure 5.7 to 5.10.

    Figure 5.7 Output Voltage –Transition from the Buck – Buck Boost

    Mode

    Figure 5.8 Enlarged View of Output Voltage Transition from Buck –

    Buck Boost Mode

    BUCK MODE BUCK BOOST MODE

    BUCK MODE BUCK BOOST MODE

    BUCK PULSE Output Voltage BOOST PULSE

    BUCK PULSE Output Voltage BOOST PULSE

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    Figure 5.9 Output Voltage Transition from Buck Boost –Boost Mode

    Figure 5.10 Enlarged View of Output Voltage Transition from Buck

    Boost – Boost Mode

    5.3.3 Mode 3 (Buck – Combination A – Buck Boost – Combination B

    – Boost)

    In order to improve the efficiency of the converter in addition to

    improving the output voltage transients, the dynamic behavior of the system

    BUCKBOOST MODE BOOST MODE

    BUCKBOOST MODE BOOST MODE

    BUCK PULSE Vout BOOST PULSE

    BUCK PULSE V out BOOST PULSE

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    for a direct transition from the combination mode A to the combination mode

    B is investigated. Figure 5.11 presents the output voltage, buck pulses, and 

     boost pulses in a direct transition from the combination mode A to the

    combination mode B through the buck boost mode. The ripple content in this

    mode is 6% as shown in Figure 5.11.

    Figure 5.11 Input and Output Voltages for the Transition from Buck –

    Boost using the Proposed Method Including Buck Boost

    Mode

    Figure 5.12 demonstrate the output voltage variation as well as the

     buck and boost pulses in transition from the buck to the combination mode A.

    Figure 5.13 demonstrate the buck and boost pulses in the transition from

    combination mode A to buck boost mode, where each three buck pulses are

    associated with one boost pulse. Figure 5.14 demonstrates the buck, boost,

    and buck–boost pulses in transition from the buck–boost mode to combination

    mode B and the buck, boost, and buck–boost pulses are used to triggering the

    converter. In addition, Figure 5.15 illustrates the buck and boost pulses in the

    combination mode B before the transition to boost mode is complete. In the

    combination mode B, each buck pulse is associated with two boost pulses.

    Output Voltage Input Voltage

    BUCK MODE BOOST MODE

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    The each mode of triggering pulses are analyzed and the average triggering

    ripple content is varying from 9% to 11%.

    Figure 5.12 Output Voltage Transition from Buck – Combination A

    Mode

    Figure 5.13 Output Voltage Transition from Combination A – Buck

    Boost Mode

    BUCK MODE COMBINATION A

    COMBINATION A BUCK BOOST MODE

    BUCK PULSE Vout BOOST PULSE

    BUCK PULSE Vout BOOST PULSE

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    Figure 5.14 Output Voltage Transition from Buck Boost – Combination

    B Mode

    Figure 5.15 Output Voltage Transition from Combination B – Boost

    Mode

    BUCK BOOST MODE COMBINATION B

    COMBINATION B BOOST MODE

    BUCK PULSE Vout IL BOOST PULSE

    BUCK PULSE Vout BOOST PULSE

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    Table 5.1 summarizes the output voltage ripple during transients

    through different modes of operation.

    5.3.4 Mode 4 (Buck – Boost Through Combination A and

    Combination B)

    Figures 5.16 to 5.18 shows the transients of converter from buck to

     boost through the proposed method without the buck boost mode .The ripple

    contents are obtained at 5% as shown in the Table 5.1. The Figure depicts the

    output voltage of the converter, buck pulses, boost pulses, for an indirect

    transition from the buck to boost through combination A and Boost mode.

    Figure 5.16 Output Voltage Transition from Buck Mode – Combination

    A Mode

    BUCK MODE COMBINATION A

    BUCK PULSE Vout BOOST PULSE

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    Figure 5.17 Output Voltage Transition from Combination Mode A –

    Combination Mode B

    Figure 5.18 Output Voltage Buck and Boost Pulses in Transition from

    Combination B Mode – Boost Mode

    COMBINATION A COMBINATION B

     COMBINATION B BOOST MODE

    BUCK PULSE Vout IL BOOST PULSE

    BUCK PULSE Vout IL BOOST PULSE

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    Table 5.1 Summary of the Output Voltage Transients During

    Transition Through Different Modes of Operation

    Transition Output VoltageRipple (%)

    Direct Buck - Boost 12

    Buck to Buck - Boost 4

    Buck - Boost to Boost 9

    Buck to Combination mode A

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    method has increased the efficiency by about 17 % to 20% respectively, in the

    cases of  R = 5 , R=15 and  R = 20 as shown in Figures 5.19 and 5.20.

    Figure 5.19 Mode of Transition from Buck – Buck Boost – Boost Mode

    Figure 5.20 Mode of Transition from Buck – Boost through Buck Boost

    and Combination Modes

    BUCK --- COMBINATION A – COMBINATION B – BOOST MODE

    E

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     R = 5

     R = 20

     R = 15

    BUCK – BUCK BOOST – BOOST MODE

     R= 5

     R = 20

     R = 15

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