10275 JD 600 G4 - May Wes Manufacturing · Doc #:10275_A. Header Bracket Strap Vertical Bracket...
Transcript of 10275 JD 600 G4 - May Wes Manufacturing · Doc #:10275_A. Header Bracket Strap Vertical Bracket...
Safety Recommendations:Prior to installation, removal or maintenance of May Wes Stalk Stompers, please follow the safety steps listedbelow, in addition to all safety recommendations listed in the OEM owner's manuals.
- Park implement on level ground and lock the brakes.- Raise the head and lock in the upright position.- Support all row units that stalk stompers will be installed on to ensure row units stay stationary during installation (corn head row unit mount application only).
Setup/Operating Recommendations:May Wes stalk stompers are intended to be setup/operated with minimal to no ground contact and minimalspring pressure during field operation. To achieve the recommended operating setup, with the combine parkedon a hard, level surface lower the head to field operating height. With the head at operating height, the stalkstompers should be 1 to 2 inches above the ground.
Note: As with all aftermarket product applications please maintain an awareness of the stalk stompersduring operation. The head/stalk stompers should always be raised prior to backing up to prevent damageto the stalk stompers. The curved design of the shoe is intended to prevent or minimize damage if thehead/stalk stompers are inadvertently left down while backing up.
Maintenance Recommendations:Your May Wes G4 stalk stompers should require minimal maintenance during operation. During rountineequipment maintenance, visually inspect the stalk stompers and mounting brackets for any damaged partsand repair or replace as necessary. Check all mounting hardware to ensure tightness and retighten if necessary.
Transport Recommendations:If a header cart is used to transport head, stalk stomper shoes may need to be removed on rows that interferewith the header cart. Follow the Safety Recommendations listed above prior to beginning the recommended procedure listed below for transport. See page 2 for Transport Position (toolbar mount only). Storage Recommendations:To prevent damage, it is recommended that stalk stompers be removed prior to storing the head.
G4 Stalk Stomper Instructions
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120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COMDoc #: 10274_A
LOCK PIN
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G4 Stalk Stomper Instructions
Transport Position (Toolbar Mount Only): 1) Remove lock pin to rotate stalk stomper to 90, 180 or 270 degree position2) Replace lock pin to secure stalk stomper
OPERATING POSITION TRANSPORT POSITION
120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10274_A
End Support Kit*(41796)
Vertical Bracket(41834)
Header Bracket Assy(41848)
Toolbar**
Toolbar Splice(41827)
Stalk Stomper Assy(43102)
JOHN DEERE 600 SERIESG4 TOOLBAR MOUNT STALK STOMPER
Notes: - Illustration shown is for reference purposes only. Quantities and components will vary. Please refer to individual component parts listings for specific information. - Due to variation of implement configurations, row coverage under the feeder house may not be applicable. * End Support Kit is included with 12 and 16 row kits and is optional with all other kits. To order use part number 41796 (includes both sides).** Toolbar is not included in all kits. If a kit without Toolbar was ordered, the customer is responsible for providing required Toolbar.
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120 Eastgate Drive SEPO Box 7Hutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10275_A
Header Bracket
Strap
Vertical Bracket
Hitch Pin
Corn Head Frame(6" x 6" shown)
Clearance holes for the 1/2"bolts may need to be drilledin sheet metal above the framebeam
JOHN DEERE 600 SERIESHEADER BRACKET INSTALLATION
Installation Procedure:- Park combine on level ground and lock the brakes.- Raise the head and lock in the upright position.- Mount the Header Brackets to the 5" x 5" (2011 and older) or 6" x 6" (2012 and newer) frame beam on the rear of the corn head using the straps, washers, bolts and nuts supplied. Mount two Header Brackets on each side of the head, positioning the brackets where needed while keeping as much distance between them as possible. Clearance holes may need to be drilled for the bolts at the top of the frame beam if sheet metal is present at determined mounting locations (see illustration).- Install Vertical Brackets into Header Brackets and secure in place with Hitch Pins.- Refer to the Toolbar Mount Stalk Stomper Instructions to continue installation.
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120 Eastgate Drive SEPO Box 7Hutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10275_A
41848HEADER BRACKET ASSEMBLY
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JOHN DEERE 600 SERIESTOOLBAR MOUNT STALK STOMPER
ASSEMBLY INSTRUCTIONS / PARTS LISTING
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ITEM# PART# DESCRIPTION QTY
6 20433 HITCH PIN 15 00216 NUT, 1/2" TOP LOCK 44 01000 BOLT, 1/2"-13 X 8" HEX 43 00253 WASHER, 1/2" FLAT 22 22362 STRAP 21 41849 HEADER BRACKET 1
120 Eastgate Drive SEPO Box 7Hutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10275_A
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G4 TOOLBAR MOUNT STALK STOMPERASSEMBLY INSTRUCTIONS / PARTS LISTING
43102G4 TOOLBAR MOUNT
STALK STOMPER ASSEMBLY
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ITEM # PART # DESCRIPTIONDefault/Q
TY.1 42298 WLDMT; TOOLBAR MNT BRKT 12 00986 U-BOLT 1/2"-13 23 00730 NUT, 1/2"-13 HEX FLANGE 84 01130 PIN, 1/2" X 4" BENT HITCH 15 42295 STALK STOMPER TORSION ASSY 16 22726 SHOE, STALK STOMPER 17 00729 BOLT, 1/2"-13 X 1-1/2" HEX FLANGE 4
120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10273_A
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41827TOOLBAR SPLICE
41834VERTICAL BRACKET
ASSEMBLY1
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TOOLBAR MOUNT STALK STOMPERASSEMBLY INSTRUCTIONS / PARTS LISTING
Items 9 and 10 listed below (but not shown) are notincluded in all kits, please order individually if needed.
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ITEM # PART # DESCRIPTION QTY9 41672 72" TOOLBAR (2" X 2") VARIES
10 41673 102" TOOLBAR (2" X 2") VARIES
ITEM # PART # DESCRIPTION QTY1 41783 VERTICAL BRACKET 12 00255 WASHER, 1/2" SPRING LOCK 43 00214 NUT, 1/2"-13 HEX 44 00986 U-BOLT 1/2"-13 2
ITEM # PART # DESCRIPTION QTY5 22341 SPLICE PLATE 16 00986 U-BOLT 1/2"-13 47 00255 WASHER, 1/2" SPRING LOCK 88 00214 NUT, 1/2"-13 HEX 8
120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10273_A
Mount BracketToolbar
Toolbar SpliceStalk Stomper Assy
Vertical Bracket
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G4 TOOLBAR MOUNT STALK STOMPERASSEMBLY/INSTALLATION INSTRUCTIONS
Assembly/Installation Procedure:- Insert Vertical Brackets into Header Brackets and secure with Hitch Pin.- Fasten Toolbar to Vertical Brackets using supplied U-Bolts, Lock Washers and Nuts. Note: If kit was purchased with Toolbar included, Toolbar may need to be trimmed to fit.- Fasten Mount Brackets to Toolbar using supplied U-Bolts, Lock Washers and Nuts on center of the rows to be stomped.- Install Stalk Stomper Assy into mating features in the Mount Bracket.- When applicable Fasten Toolbars together using the Toolbar Splice (not included in all kits).
120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10273_A
Flip-Up Transport PositionFlip-Up Transport Position
G4 TOOLBAR MOUNT STALK STOMPERTRANSPORT POSITION
Transport/Storage Position(s) (Toolbar Mount Only): 1) Remove lock pin to release Stalk Stomper Shoe2) Rotate stomper to desired position (90 , 180 , 270 )3) Replace lock pin to secure Stalk Stomper
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120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10273_A
Overlapping BracketsIf necessary, Mount Brackets andVertical Brackets can be overlappedin multiple positions to allow the StalkStomper Assy to be positioned on centerof the row. Replace U-Bolts with1/2"-13 x 4" Hex Bolts (not supplied)as shown on the left.
Offsetting ToolbarsIf necessary, the Toolbars may be offset inany direction by positioning Toolbars onopposite sides of the Toolbar Splice asshown below.
G4 TOOLBAR MOUNT STALK STOMPEROPTIONAL SETUPS
Toolbar Splice OrientationThe Toolbar Splice Plate can be postioned on thebottom, top, front or back (shown below) of theToolbars to provide the most rigidity per individualsetup.
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120 Eastgate Drive SEHutchinson, MN 55350
1-800-788-64831-320-587-23221-320-587-6112 (Fax)
WWW.MAYWES.COM
Doc #: 10273_A