1.0 EXECUTIVE SUMMARY TABLE: 1 LIST OF … · 2017-02-20 · Ion Exchange India Ltd. Plot No....

M/s. Heubach Colour Pvt Ltd (Unit I), Ankleshwar

M/s. Jyoti Om Chemical Research Centre Pvt. Ltd. 1

1.0 EXECUTIVE SUMMARY

M/s. Heubach Colour Pvt Ltd (Unit I) is located at plot no 9002-9010, GIDC Estate

Ankleshwar. The unit is having valid CCA order no. AWH - 73997, valid till 18/08/2021,

for manufacturing of Organic Pigments, Inorganic Chemicals & Pigments preparation

from Gujarat Pollution Control Board.A detail of existing product is mentioned in below

Table No.1.

TABLE: 1

LIST OF EXISTING PRODUCT

Sr.

No.

Name of Product Total

Quantity in

MT/M

1. CPC Green 250

2. Beta Blue/ Crude Blue 320

3. Alpha Blue 100

4. Dispersion/ Flushes/ Pigments Preparations

(for paints, Inks, Plastics)

900

5. Aluminium Hydroxide/ Hydrotelsite/ Boehmite 400

6. Aluminium Solution 500

7. Electricity (MW) 6.72 MW

8. Pigment Blue- 60 (Crude/ Finished) 50

9. Pigment Violet- 23 10

10. Pigment Red-177 10

Total 2546.72

1. Ammonium Liquor (100 %) 325

2. Soda Ash (100 700

3. Steam (TPH) 5

4. Ammonium Carbonate (100%) 325

5. Sodium Hydrochloride/ Bromide (100%) 50

Total 1405

The unit has proposed expansion for manufacturing of existing products.. Proposed

production capacity is mentioned in Table No.2.



TABLE: 2

LIST OF PRODUCTS AS PER PROPOSED SCENARIO

COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat.

The expected cost of proposed expansion is Rs. 216 Crore.

FUEL CONSUMPTION

Existing Fuel Consumption

As per consent, unit is using 1400 SCM/Hr. of Natural Gas and 4.2/4.8 MT/Hr.

Coal/Biofuel.

After proposed expansion, unit will use 2100 SCM/Hr. Natural gas, 10.2/4.8 MT/Hr.

Coal/Biofuel & diesel 1500 Liter/Hr.

ELECTRICITY CONSUMPTION

The unit have electricity from Daxin Gujarat Vij Company Limited (DGVCL). The

existing electricity consumption is 5100 KVA and electricity consumption due to

proposed expansion will be 4900 KVA. Total electricity requirement after proposed

expansion will be 10000 KVA.

Sr.

No. Product Name

Capacity (MT/Month ) Total

Quantity

After

Expansion

(MT/Month)

Existing Proposed

1 Organic Pigments 740 368 1108

2 Inorganic Chemicals 900 -308 592

3 Pigment Preparation 900 0 900

4 Inorganic Stabilizer 0 100 100

Total 2540 160 2700

5 Electricity 6.72 MW 5.9 MW 12.62 MW



WATER CONSUMPTION

Existing Water Generation

The source of water is GIDC water supply system. As per consent, the unit is using

(125KLD Domestic + 3130 KLD Industrial + 100 KLD Gardening) 3355 KLD

freshwater for industrial and domestic purpose.

Total Proposed scenario after Expansion

The total water consumption after expansion, the unit will use total 5722 KLD. 200 KLD

will be used for domestic purpose & 5532 KLD will be used for industrial purpose.

A detail of water consumption & water balance diagram is attached as Annexure – 8.

WASTE WATER GENERATION, TREATMENT & DISPOSAL

Existing Waste Water Generation

The existing waste water generation from industrial activities is 2537 KLD. The sewage

generation is 125 KLD. Treated effluent is sent to FETP, Ankleshwar and the sewage of

50 KLD is sent in soak pit/septic tank.

Proposed Waste Water Generation

Due to proposed expansion, additional total industrial effluent generation will be 1615

KLD. Hence, after expansion total industrial effluent generation will be 4152 KLD (2537

KLD existing + 1615 KLD proposed).

Due to proposed expansion, additional sewage generation will be 0 KLD. Hence, after

expansion sewage generation will be 125 KLD. Sewage will be treated into STP and

treated effluent will be reused into cooling tower and gardening purpose.

Sewage treatment plant water will be reuse in gardening & cooling tower. Boiler &

cooling tower blow down will be send in RO plant. RO permeate will be reuse in cooling

tower. ETP treated water will be partially subjected to RO plant and RO permeate

(140KLD) will be reuse in process. Unit will be discharge 3000 KLD.

GASEOUS EMISSION

Flue gas emissions

As per CCA Amendment order no. AWH-73997, a common stack is attached to Boiler

(16 TPH, Bio fuel/ coal based) and Hot Oil Generator (TFH) (50 Lack K cal/hr, bio fuel/

coal based) or two stack of Boilers (10 TPH & 6 TPH, Natural gas based) and one stack

of Hot Oil Generator (TFH) (50 Lack K cal/hr, Natural gas based). A stack is attached to



Hot Oil Generator (Natural Gas Basis). Five stack is attached to Power Plant Engines

(Natural Gas based) & Waste Heat Recovery Boiler (WHRB) (Natural Gas based).

For proposed expansion, a stack will be attached to Boiler (40 TPH, coal based) and two

stack will be attached to D. G. Sets (4000 KVA & 1500 KVA).

Process Emission

As per CCA AWH- 81685, five stack are attached to spin flash dryer and three stack are

synthesis vessel in blue plant. Three stack are attached to spin flash dryer and two stack

are chlorination vessel in green plant. Two stack are attached to spin flash dryer and two

stack are purification vessel in Aluminum Hydroxide plant. To control the process

emission from stack, bag filters and scrubbers is attached to the stack as APCM.

For proposed expansion, five stack will be attached to spin flash dryer and two stack will

be synthesis vessel in blue plant. Two stack will be attached to spin flash dryer and three

stack will be chlorination vessel in green plant. Two stack will be attached to spin flash

dryer and a stack will be purification vessel in Aluminum Hydroxide plant. To control the

process emission from stack, bag filters and scrubbers is attached to the stack as APCM

HAZARDOUS WASTE MANAGEMENT

Existing Hazardous Waste

As per CCA order no. AWH-66579, the hazardous wastes generation i.e. ETP waste (30

MT/Year), Spent Oil (250 Lit/Year), discarded bags & drum (2 MT/Month & 75

nos./Month) and Copper salt (20 MT/M), Dust From Air Filteration System (2

MT/Month), Spent carbon Dust From ETP (2 MT/Month), Used Membrane (10

Kg/Year), Used Granular Activated Carbon (10 MT/Day), Gypsum (1500 MT/Month) &

Spent sulphuric Acid (30 KL/Day), Used Batteries (25 Nos./Year) & Used Insulation

Material (10 Mt/Year). Mode of disposal is given in table no. 13.

Proposed Hazardous Waste

After proposed expansion, details of total quantity of hazardous waste generation are

covered here. The unit has proposed ETP waste (70 MT/Year), Spent Oil (50 Lit/Year),

discarded bags, drum & liner (5 MT/Month & 150 nos./Month) and Copper salt

(0MT/M), Dust From Air Filteration System (2.5 MT/Month), Spent carbon Dust From

ETP (5 MT/Month), Used Membrane (12 Kg/Year), Used Batteries (30 Nos./Year), Used

Insulation Material (15 MT/Year) & Contaminated papers, plastics, cotton etc (60

MT/Month). Mode of disposal is given in table no. 13.



2. INTRODUCTION

2.1 THE PROJECT

M/s. Heubach Colour Pvt Ltd (Unit I) has obtained CCA order AWH-73997, issue on

dated 02/01/2016 for manufacturing of Organic Pigments & Preparation & inorganic

chemicals. The unit has proposed expansion for manufacturing of organic Pigments &

Pigments preparations, Inorganic chemicals and Inorganic stabilizers/fillers.

As per EIA notification 2006, the proposed expansion is falling under category 5(f).

Since the project will be established in industrial estate, it is classified as category “B”

project and will be evaluated by the State Level Expert Appraisal Committee (SEAC).

2.2 PROJECT PROPONENT

The Heubach Group is a leading manufacturer of organic, inorganic & anti-corrosive

pigments and preparations having a global presence with marketing and manufacturing

facilities in Asia, Europe & United States. Heubach Group is a world leading independent

and globally active pigment manufacturer. A more than 200-year history of pigment

expertise in pigment production combined with ongoing innovation has enabled

outstanding growth of Heubach group in last few decades.

More than 1000 employees worldwide and a wide reaching network of strategically

located offices across six continents ensure global customers short delivery times and

flexible service. Our extensive product portfolio and team of technical specialists allow

for ideal solutions in adhesives, paints, coatings, printing ink, textile colorants, latex,

paper, plasters, plastics and other building markets.

2.3 NATURE OF PROJECT

The proposed unit is for pigments & preparations, Inorganic Chemicals, Inorganic

stabilizers/fillers manufacturing unit. The project is covered under the category of 5(f) in

schedule of EIA Notification-2006. This project falls under category ‘B’.

2.4 MARKET FEASIBILITY

Proposed expansion shall bring in additional quantity for domestic/export market.



3. PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed expansion project is for manufacturing of Organic Pigments &

preparations, Inorganic chemicals, Inorganic stabilizers/fillers.

3.2 PROJECT LOCATION

The proposed project site is located at plot no. 9002-9010, GIDC Estate, Ankleshwar 393

002, Gujarat. The approximate geographical positioning of the project site is at Latitude:

21°37'45.89"N, Longitude: 73° 2'50.65"E. The location of the project site can be

identified from the location map shown in Figure no.1, 2 & 3.

The salient features of the project site are presented in below table no.3.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Sr.

No.

Particulars Details Distance

w.r.t site

K.M.

Direction

w.r.t site

1. Latitude 21°37'45.89"N -- --

2. Longitude 73° 2'50.65"E -- --

3. Climatic

Conditions

Maxi. Temperature: 45°C

Mini. Temperature: 13°C

-- --

4. Present land use at

the location

Ankleshwar G.I.D.C Area -- --

5. Taluka Ankleshwar -- --

6. District Bharuch -- WSW

7. State Gujarat - --

8. Nearest Railway

Station

Ankleshwar Railway Station Approx.

3

SW

9. Nearest Highway National Highway No. 8 4 KM ---

10. Nearest Airport Vadodara Airport Approx. 94

Km

---

12. Ecologically

sensitive zones

within 10-km

distance

Not present within 10 km

radius

-- --

13. Historical/

Archaeological

places

Not present within 10 km -- --



Sr.

No.

Particulars Details Distance

w.r.t site

K.M.

Direction

w.r.t site

14. National

Parks/Wild Life

Sanctuary

Not present within 10 Km -- --



FIGURE: 1

LOCATION OF THE PROJECT SITE

Ankleshwar Industrial area

Panoli Industrial area

Jhagadia industrial area

Priaman CETP

Canal

Piraman to Katiyajal Effluent Pipe

Jhagadia to Piraman CETP

Panoli toPiraman CETP

Diffuser Point

PROJECT SITE



FIGURE: 2

AERIAL VIEW OF THE 5 KM RADIAL PERIPHERY FROM THE PROJECT

SITE

M/S. HEUBACH COLOUR PVT. LTD.(UNIT III), ANKLESHWAR

M/s. Jyoti Om Chemical Research Centre Pvt Ltd

3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed expansion.

3.4 NEIGHBOURING INDUSTRIES

TABLE: 4

DETAILS OF NEIGHBOURING INDUSTRIES

Sr.

No.

Name of Industry Address Directions Distance

(meter)

1. Sajjan India Ltd. Plot No. 6102-3, GIDC Estate,

Ankleshwar, Gujarat 393002

West 50

2. Ion Exchange India

Ltd.

Plot No. 811-12-13, , GIDC

Estate, Ankleshwar, Gujarat

393002

North East 200

3. Ratnamani

Biochem &

Pharmaceutical

Pvt. Ltd.

Plot No. 6112, GIDC,

Ankleshwar

South

west

100

4. BASF India Ltd. Plot No. 8001, GIDC,

Ankleshwar

South 100

3.5 SIZE OF PROJECT

The unit has proposed expansion of manufacturing of synthetic organic pigments.

Environment protection and safety systems have also been considered in planning the

cost projection. The unit has proposed to set up effluent treatment plant which will be

maintained as per requirements. The break-up of the proposed project cost is given in

below Table No. 5.

TABLE: 5

CAPITAL COST PROJECTION

Sr.

No.

Purpose Proposed

(Rs. In Lacs)

1. Land -

2. Building 4100

3. Plant and Machinery 16389

4. Q.A. Lab Set Up 100

5.

Environment Protection & Safety -

a) Effluent treatment Plant 700

b) Safety Equipment (PPE, fire

extinguishers, Ventilation, etc.)

100

c) Green belt development 11



d) Fire 200

Total 21600

3.6 PROCESS TECHNOLOGY

Process details like process description for each grade of products are covered separately

in Annexure-6.

3.7 RAW-MATERIALS

The expansion products are organic & inorganic pigment and the required raw materials

will be purchased from the local/ Indian/ Global market. Details of raw-material

consumption are covered in Annexure-5.

3.8 RESOURCE OPTIMIZATION/RECYCLING AND REUSE

Unit will be recovered 96 % Solvent. Sewage treatment plant water will be reuse in

gardening & cooling tower. Boiler & cooling tower blow down will be send in RO plant.

RO permeate will be reuse in cooling tower. ETP treated water will be partially subjected

to RO plant and RO permeate will be reuse in process.

3.9 RESOURCE REQUIREMENTS

3.9.1 LAND

The plot has been purchased by Heubach Colour Pvt Ltd. The total plot area is 110385.40

Sq.meter.



3.9.2 ELECTRICITY AND FUEL

TABLE: 6

ELECTRICITY AND FUEL REQUIREMENT

3.9.3 WATER

The category wise bifurcation of the water requirement is given in below Table No.7. The

source of water will be from GIDC water supply scheme.

TABLE: 7

DETAILS OF WATER CONSUPTION

Sr.

No.

Particulars Present

requirement

Proposed

requirement

Total

requirement

Remark

1 Electricity 5100 KVA 4900 KVA 10000 KVA Will be met

through

Electricity

company

2. Coal/Biofuel 4.2/4.8

MT/Hr

6/0 MT/Hr 10.2/4.8

MT/Hr

Local

suppliers

2 Natural gas 1400 scm/Hr 700 scm/Hr 2100

scm/Hr

Will be

supplied by

Gujarat Gas

company

Ltd.

3 Diesel (4000 &

1500 KVA in

case of power

failure, DG set

will be operated)

0 Lit/hour 1500 Lit/hour 1500

Lit/hour

Local

suppliers

Sr.

No.

Particular Water Consumption in KL/Day

Existing Proposed After Expansion

1. Domestic 125 75 200

2. Industrial

a) Process 2730 1032 3762

b) Washing

c) Boiler 200 900 1100



3.9.4 MANPOWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area. The preference will be given to local

people.

TABLE: 8

MAN POWER REQUIREMENT

3.10 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have

been proposed by the company for the control of the anticipated pollution load.

3.10.1 WASTEWATER MANAGEMENT

WASTEWATER GENERATION

Details of Effluent Treatment Plant and Flow Diagram are attached as Annexure-7.

The category-wise bifurcation of the anticipated wastewater generation details is given in

below Table No.9.

d) Cooling 200 450 650

e) Gardening 100 -80 20

Total

(Domestic + Industries) 3355 2377

5732

Phase of project Type of Labour No. of workers

(Proposed Scenario)

During construction Contractual Workers 100

During operations

Technical Management Level 43

Administration Manager Level 46

Technical skilled staff 390

Un-skilled staff 343

Others-security, gardeners, etc 33

Total during operation phase 855



TABLE: 9

DETAILS OF WASTE WATER GENRATION

*Unit will install STP and treated water will be used for gardening & cooling tower

purpose.

** Cooling tower blow down and boiler blow down will be subjected to RO & 25 KL

reject will be discharged through ETP.

WASTEWATER CHARACTERISTICS

Industrial wastewater will be generated from process, washing, cooling tower blow down

and boiler blow down. The expected characteristics of industrial wastewater are provided

in below Table No.10.

TABLE: 10

CHARACTERISTICS OF WASTEWATER

Sr.

No. Parameters Units

Standards

prescribed

Before

Treatment After Treatment

1 pH -- 6.5 to 8.5 6 to 9 6.5 – 8.0

2

Total

Dissolved

Solids

mg/l - 5000-10000 5000 – 10000

3 Ammonical

nitrogen mg/l 50 10 -15 < 50

4 B.O.D.5

days at 20°C mg/l 30 400 – 500 < 200

5 C.O.D. mg/l 100 1500-3000 <500

Sr.

No.

Particular Wastewater generation in KL/Day

Existing Proposed After Expansion

1. Domestic 125 -125 0

2. Industrial

a) Process 2337 1615 3952

b) Washing

c) Boiler 100 0 100

d) Cooling 100 0 100

e) Gardening 0 0 0

f) Other

Total

(Domestic + Industries) 2663 1590 4152



3.10.2 GASEOUS EMISSIONS & CONTROL

3.10.2.1 FLUE GAS EMISSION

Details of flue gas emission, stacks height are covered in following Table no. 11.

TABLE: 11

EXISTING FLUE GAS EMISSIONS

SR.

NO

SOURCE

OF

EMISSION

STACK

HEIGHT

(METER)

FUEL

NAME

AND Qty.

TYPE OF

EMISSION

PERMISSI

BLE

LIMIT

APCM

Existing

1

Boiler

(16TPH)

(Bio

Fuel/Coal

based)

52

Biofuel/Co

al: 2.8/3.2

TPH

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

ESP +

Water

Scrubber

2

Hot Oil

Generator (50

Lack k cal

TFH) (Bio

Fuel/Coal

based)

Biofuel/Co

al: 1.4/1.6

TPH

OR

3

Boiler

(10TPH &

6TPH)

(2 Nos. Stack)

(Natural Gas

Base) 30

1200 M3/hr

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

-----

4

Hot Oil

Generator (50

Lack k cal

TFH)

(Natural Gas

Base)

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

5

Hot Oil

Generator

(Natural Gas

Basis)

30

200 M3/hr

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

---

6

Power Plant

Engines

(5Nos. of

stack)

(Natural Gas

Base)

16

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

WHRB (5

Nos. of Stack) 16

PM

150

mg/Nm3 ---



TABLE: 12

PROPOSED FLUE GAS EMISSIONS

(Natural Gas

Base)

SO2

NOx

100 ppm

50 ppm

SR.

NO

SOURCE OF

EMISSION

STACK

HEIGHT

(METER)

FUEL

NAME

AND Qty.

TYPE OF

EMISSION

PERMI

SSIBLE

LIMIT

APCM

After Expansion

1

Boiler (16TPH)

(Bio Fuel/Coal

based)

52

Biofuel/C

oal:

2.8/3.2

TPH

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

ESP +

Water

Scrubber

2

Hot Oil

Generator (50

Lack k cal

TFH) (Bio

Fuel/Coal

based)

Biofuel/C

oal:

1.4/1.6

TPH

OR

3

Boiler

(10TPH &

6TPH)

(2 Nos. Stack)

(Natural Gas

Base) 30

1200

M3/hr

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

-----

4

Hot Oil

Generator (50

Lack k cal

TFH) (Natural

Gas Base)

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

5

Hot Oil

Generator

(Natural Gas

Basis)

30

200 M3/hr

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

---

6

Power Plant

Engines (5Nos.

of stack)

(Natural Gas

Base)

16

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

WHRB (5 Nos.

of Stack)

(Natural Gas

Base)

16

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

---

7 Boiler (40 TPH)

(coal Based) 60

Coal: 6

TPH

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

ESP +

Water

Scrubber



3.10.2.2 PROCESS GAS EMISSIONS

The process emissions from the manufacturing activities are given in following Table.

The details of air pollution control system are also mentioned in Table no.13.

TABLE: 13

EXISTING & PROPOSED PROCESS GAS EMISSIONS AND CONTROL

MEASURES

Details of Process Stack as per CCA: AWH 73997

Sr.

No

APCM attached to Stack

Height

Air Pollution

Control Measure

Parameter Permissible

Limit

1 Blue Plant

Spin Flash Dryer (5

Nos. of Stack)

12 Bag Filter PM 150 mg/NM3

Synthesis Vessel (3

Nos. of Stack)

12 Scrubber Ammonia 175 mg/NM3

2 Green Plant

Spin Flash Dryer (3

Nos. of Stack)


Chlorination Vessel

(2 Nos. of Stack)

18 Water & Alkali

Scrubber

HCL

CL2

20 mg/NM3

09 mg/NM3

3 Aluminum

Hydroxide

Spin Flash Dryer (2

Nos. of Stack)


Purification Vessel

(1 Nos. of stack)

27 Alkali Scrubber H2S 45 mg/NM3

8. DG SET (4000

KVA) 12

1100

ltr/Hr

PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

---

9. DG SET (1500

KVA) 9

400 ltr/Hr PM

SO2

NOx

150

mg/Nm3

100 ppm

50 ppm

---



Details of Process Stack after Expansion

Sr.

No

APCM attached to Stack

Height

Air Pollution

Control Measure

Parameter Permissible

Limit

1 Blue Plant

Spin Flash Dryer

(10 Nos. of Stack)


Synthesis Vessel

(5 Nos. of Stack)

12 Scrubber Ammonia 175 mg/NM3

2 Green Plant

Spin Flash Dryer

(5 Nos. of Stack)


Synthesis Vessel

(5 Nos. of Stack)

18 Water & Alkali

Scrubber

HCL

CL2

20 mg/NM3

09 mg/NM3

3 Inorganic (Al

Hydroxide)

Spin Flash Dryer

(4 Nos. of Stack)


Purification Vessel

(3 Nos. of stack)

27 Alkali Scrubber H2S 45 mg/NM3

3.10.2.3 FUGITIVE EMISSIONS

Following steps will be taken to control fugitive emissions:

• All reactions will be taken in closed loop reactor system.

• The fugitive emissions in terms of handling losses will be reduced by proper

storage and handling. Raw-material feeding will be carried out by pumps. There

will be no manual handling.

• Regular monitoring will be done of piping and fittings for checking of any

leakages.

• Good housekeeping will be maintained in the plant.

3.10.3 HAZARDOUS/ NON-HAZARDOUS WASTE MANAGEMENT

The following type of hazardous waste will be generated from the operational activities.

All the waste will be stored separately in a designated storage area.



TABLE: 14

DETAILS OF HAZARDOUS WASTE

Sr.

No. Type of Waste

Qty. Total

quantity

after

expansion

Disposal method Existing Proposed

1 ETP Sludge 30 MT/Day 40 MT/Day 70 MT/Day

Collection,

storage,

Transportation &

Disposal by send

to TSDF-

BEIL/SEEPL

Kutch/sell

Authorized to

Cement

Industries.

2 Discarded

Bags/Drums/Liner

2 MT/M or

75 Nos./M

3 MT/M or

75 Nos./M

5 MT/M or

150 Nos./M

Collection,

Storage, Reuse &

Decontamination,

Disposal to

TSDF, or send to

GPCB authorized

Re-processor.

3 Spent Oil 250 Lit/M 50 Lit/M 300 Lit/M

Collection,

storage,

Transportation &

Disposal by sell

CPCB authorized

Re-Processors

4 Copper Salt 20 MT/M -20 Mt/M 0 Mt/M

Collection,

storage,

Transportation &

Disposal by sold

to authorize

industrial users.

5 Dust From Air

Filteration System 2 MT/M 0.5 MT/M 2.5 MT/M

Collection,

storage,

Transportation

Recovered &

Reprocessed.

6 Spent carbon Dust

From ETP 2 MT/M 3 Mt/M 5 Mt/M

Collection,

storage,

Transportation &

Disposal at

TSDF-

BEIL/SEPPL

Kutch for land

Fill.



Sr.

No. Type of Waste

Qty. Total

quantity

after

expansion


7 Used Membrane 10 kg/Year 2 kg/Year 12 kg/Year

Collection,

storage,

Transportation &

Disposal at

TSDF-BEIL for

land Fill.

8 Used Granular

Activated Carbon 10 MT/Day 0 10 MT/Day

Collection,

storage,

Transportation &

Disposal by send

to GPCB

approved industry

for regeneration /

reactivation.

9 Gypsum 1500 MT/M 0 1500 MT/M

Collection,

storage,

Transportation &

Disposal at

TSDF-

BEIL/SEPPL,

Kutch/sell to

authorized

Cement

Manufacturers.

10 Spent sulphuric

Acid 30 KL/Day 0 30 KL/Day

Collection,

storage,

Transportation &

Disposal By Sell

to Authorized

industrial

Reusers.

11 Used Batteries 25

Nos./Year 5 Nos./Year 30 Nos./Year

Collection,

storage,

Transportation &

Disposal by return

back to supplier.

12 Used Insulation

Material 10 Mt/Year 5 Mt/Year 15 Mt/Year

Collection,

storage,

Transportation &

Disposal by

Return back to

Supplier.

13 Contaminated

papers, plastics,

cotton etc

0 60 MT/Year 60 MT/Year Collection,

storage, and

transportation &

final disposal by



Sr.

No. Type of Waste

Qty. Total

quantity

after

expansion


incineration at

BEIL

In addition to the provision of above, the unit will ensure proper management for

hazardous waste as below:

Transportation of hazardous waste to the TSDF Site will be governed as per the

guidelines and accompanied with Form-13. Annual returns of the disposal of wastes in

Form-4 will be uploaded online and submitted regularly to the local office of the GPCB.

3.10.4 NOISE CONTROL & ODOUR

The major noise generating installation will be the D.G. Set. However, DG Set will be

provided with Canopy for control of Noise pollution. Ear plugs will also be provided to

the operating personnel in boiler room.

The following steps will be taken for odour control.

• Raw-material feeding will be carried out by pumps.

• All reactions will be taken in closed reactor loop system.

• Roof top ventilation will be provided in the entire plant area.

• Regular monitoring will be done of piping and fittings for checking of any

leakages.

3.10.5 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS

CHEMICALS

The storage and mode of transport of chemicals will be done as per detailed MSDS and

Chemical hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as

per the Schedule-1 of the MSIHC Rules, as amended in 2000.

3.10.6 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as

per the Schedule-1 of the MSIHC Rules, as amended in 2000.



Physical hazards may manifest as fires, explosions, excessive temperatures, or the release

of large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2

& 3 of MSIHC Rules.

Moreover transport activity will be through drums, so there will be manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge

generation during transfer of such chemicals is not significant.

4. SITE ANALYSIS

4.1 CONNECTIVITY

The site is located at Plot No.9002-9010, GIDC Estate, Ankleshwar, Gujarat. The land

and Infrastructure is already available and the raw materials are easily available through

the easy transport via road connectivity.

Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation

in early 70s. This industrial estate is spread over an area of 1600 hectares in close

proximity to National Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal

location for industrialization, as on date, more than 1500 industries, consisting of

chemicals, pesticides, pharmaceuticals, bulk drugs, petroleum products, engineering,

textiles, plastics, rubber and packaging etc. are located in this industrial estate.

The town is known for its industrial township called GIDC (Gujarat Industrial

Development Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas

Corporation Limited). GIDC is organizing Trade fare and Industrial expo occasionally to

attract large number of industries all over from India. It also helps to get customer on

large basis.

4.2 LAND USE AND LAND OWNERSHIP

The project site is located at Plot No 9002-9010, GIDC Estate, Ankleshwar Gujarat. The

plot had been purchased by M/s. Heubach Colour Pvt Ltd (Unit 1) from GIDC. The total

plot area of the unit is 110385.40 Sq.meter.

4.3 LAND USE

The proposed project site is located at Plot No 9002-9010, GIDC Estate, Ankleshwar,

Gujarat. The plot is notified by GIDC for industrial purpose.



4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which will have all essential

facilities such as internal roads, arrangement for supply of water and power to industries,

effluent disposal facilities etc.

4.5 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season

period between the October 2016 to November 2016. The wind rose diagram prepared

from same data is shown at Figure 6.

TABLE: 15

METEOROLOGICAL DATA

Month -- Temp. (°C) Relative

Humidity (%)

Wind Speed

km/hr

October-16 Min. 23 28 0

Max. 35 94 13

Average 29 61 6.5

November-16 Min. 20 24 0

Max. 34 51 10

Average 27 37.5 5

December-16 Min. 17 23 0

Max. 32 52 11

Average 24.5 37.5 5.5

FIGURE: 3

WIND ROSE DIAGRAM FOR PERIOD OF OCTOBER-2016 TO DECEMBER -

2016



Observation: It was observed that wind is blowing mainly towards the SW direction

from NE. average wind speed was 2.38 m/s with calm winds recorded to be 10.6%.

4.6 SOCIAL INFRASTRUCTURE

Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and

920 females per 1000 males respectively in 2011 census report. Total literacy of Bharuch

District was found 81.51 %.The basic amenities like primary and secondary education

schools, community health workers, primary health sub centre, private practitioners,

primary health centre, maternity and child welfare, dispensaries, T.B clinic, family

welfare centre, hospital, drinking water, transportation facilities, electricity , telephone

etc. are available.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT

Ankleshwar is largely an industrial area dominated by large scale industries, especially

chemical plants& Pharmaceutical plants. Now the unit has proposed for expansion

Ankleshwar in Gujarat has an industrial area with common effluent treatment plant,

common incinerator and land fill site. Govt. agencies provide many basic facilities like

uninterrupted water supply, power and road network.

5.2 POPULATION PROJECTION

As per provisional reports of Census India, Population of Bharuch District in 2011 is

1,551,019. Population of male and female are 805,707 and 713,676 respectively. The sex

ratio of Bharuch city is 920 females per 1000 males.

In education section, total literates in Vadodara District are 2,893,080 of which 1,614,087

are males while 1,278,993 are females. Average literacy rate of Vadodara district is

78.92%.

5.3 LAND USE PLANNING

Details will be covered in EIA report.

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND

The M/s. Heubach Colour Pvt Ltd (Unit I) shall get water from GIDC water supply

scheme. So there will be no additional stress on ground water resources and there will be

no adverse effect on the ground water resources available in the nearby area.



The unit has total proposed 10000KVA connected load from GEB. The transportation

facilities will also expect to improve due to increase in the movement of workers and raw

material and finished products.

5.5 AMENITIES

The available basic amenities are as under:

(A) Education Facilities:

All the villages have a minimum of one primary school.

(B) Medical Facilities:

All the surrounding villages have medical facilities.

(C) Drinking water Facilities & Power Supply:

All the villages have potable water supply and in 100% area the drinking water is

supplied through taps, wells and tube wells. All the villages have power supply facilities

in the study region.

(D) Post, Telegraph & Telephone facilities

The information collected clearly indicates that the infrastructural facilities are provided

by respective government agencies for the development of this area. For communication

purpose, post office and phones are available in most of the villages.

(E) Transport Facilities:

Bus services are available in all the villages of the study region within 5 km area and are

the most preferable mode of transport in the region. Auto-rickshaw is also used as

transport facility. Villages are connected with paved roads. All the surrounding area is

covered with 108 emergency facilities.

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area will cover plant area, raw material storage area, Hazardous waste

storage area, ETP, utilities etc. The process area covered by the unit at ground level will

be 49078 sq. m.

6.2 NON PROCESSING AREA

The non process area will green belt, office and security cabin etc. The non process area

covered by unit at ground level will be around 61307.4 sq. m.



6.3 GREEN BELT

The unit having existing green belt area 19555 sq.m within premises & 4078 outside.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

Training & Education: All the employees will be trained and educated periodically

about the hazardous nature of chemicals used in the process. Also, training for fire

fighting, work permits system, first aid, safe handling of hazardous chemicals and

integrating safety, in all activities.

Medical facility: Pre-employment medical checkup at the time of employment. In order

to safe guard the health of the employees, all the employees undergo periodic health

checkup.

Drinking water: There will be provision of Aqua Guard/R.O. at different places to

provide purified water for drinking purpose.

Transportation: The unit will provide basic transportation facility for workers.

Telegraph & Post: There will be provision of telephone, fax & internet facility.

Power supply: At present, the unit has 5100 KVA connected load. Additional 4900

KVA connected load for proposed expansion. The unit will use total 10000 KVA

electricity connected load from GEB.

6.5 DRINKING WATER MANAGEMENT

The source of water is already availability from existing water works of GIDC and the

same is adequate and satisfactory. The unit has proposed additional 75 KL/Day water for

domestic purpose.

6.6 SEWERAGE SYSTEM

Sewage water will be sent to Sewage treatment plant.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste like Chemical Sludge from Waste Water Treatment, Discarded

Containers/barrels/Liners used for HW/Chemicals, and Used/Spent Oil will be generated

from proposed project activity. The hazardous waste management and disposal is shown

in Table No.13.

6.8 SOLID WASTE MANAGEMENT

The record of nonhazardous solid waste like paper waste, wooden waste, etc. will be

mentioned.



6.9 POWER REQUIREMENT & SUPPLY

At present, the unit has 5100 KVA connected load. Additional 4900 KVA connected load

for proposed expansion. The unit will use total 10000 KVA electricity connected load

from GEB. Unit will install captive power plant and partially power from captive power

plant will be utilized in Heubach Colours Pvt. Ltd. (Unit 1) and Heubach Colours Pvt.

Ltd. (Unit 3).

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Industrial Estate Ankleshwar, Gujarat. There

will be no any human settlement affected by proposed project. So, there is no requirement

of any R & R Plan.

8. PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

TABLE: 16

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr.

No.

Activity Required Period

1. Procurement of machinery Immediately after getting NOC

2. Erection & installation of

machinery

18 month after getting NOC

3. Trial of machinery &

equipments

Immediately after completion of activity

no.2

4. Commercial activity 1 months after completion of activity no.3

8.2 ESTIMATED PROJECT COST

Project cost for proposed expansion will be 216 Crore. Details for estimated project cost

are covered in Table no 5.

9. ANALYSIS OF PROPOSAL

All the manpower is utilized from local region around Ankleshwar. Company shall also

try to provide indirect employment opportunities by availing local contract services

during transportation during operational phase.

The company intends to donate 5 % of the capital cost to agencies like NGOs or social

welfare societies for projects carried out in nearby village for their welfare and

upliftment.

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