M/s. SUNNY CHEMICALS., ANKLESHWAR

25
M/s. SUNNY CHEMICALS., ANKLESHWAR 1 M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 1.0 EXECUTIVE SUMMARY M/s. Sunny chemical,. is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch, Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing Synthetic Organic Chemicals. Now unit wants to increase production, hence unit is going to apply for the EC on plot no - 6811 Ankleshwar, Dist- Bharuch. A detail of existing product is mentioned in below Table No.1. TABLE: 1 LIST OF PRODUCTS Sr. No. Code Name of Product CAS Number Production Capacity, TPM Existi ng Proposed Change Final Group- 1 1 MNA Meta Nitro Aniline 99-09-2 3 27 30 2 4-CAP 4- Chloro 2- Amino Phenol 95-85-2 0 30 Group - 2 3 MAA Meta Amino Acetanilide 102-28-3 3 47 50 4 PAA Para Amino Acetanilide 122-80-5 0 50 Group - 3 5 MBSA 3-(Phenyl Sulfonyloxy ) Acetanilide(MBS A) Acetilation Sulphonation 0 10 10 6 MAP Meta Amino Propionanilide 22987-10-6 1 9 7 NNDE MAP N N Diethyl Meta Amino Propionilide ethylation 1 9 Group - 4 8 BSA Benzene Sulphonic Acid 98-11-3 0 20 20 9 MAP-1 Meta Amino Phenol 591-27-5 Group - 5

Transcript of M/s. SUNNY CHEMICALS., ANKLESHWAR

Page 1: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

1

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

1.0 EXECUTIVE SUMMARY

M/s. Sunny chemical,. is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing Synthetic Organic

Chemicals.

Now unit wants to increase production, hence unit is going to apply for the EC on plot no - 6811

Ankleshwar, Dist- Bharuch. A detail of existing product is mentioned in below Table No.1.

TABLE: 1

LIST OF PRODUCTS

Sr. No. Code Name of Product CAS Number

Production Capacity, TPM

Existi

ng

Proposed

Change Final

Group- 1

1 MNA Meta Nitro

Aniline

99-09-2 3 27

30

2 4-CAP 4- Chloro 2-

Amino Phenol

95-85-2 0 30

Group - 2

3 MAA Meta Amino

Acetanilide

102-28-3 3 47

50

4 PAA Para Amino

Acetanilide

122-80-5 0 50

Group - 3

5 MBSA

3-(Phenyl

Sulfonyloxy )

Acetanilide(MBS

A)

Acetilation

Sulphonation 0 10

10 6 MAP

Meta Amino

Propionanilide

22987-10-6 1 9

7 NNDE

MAP

N N Diethyl Meta

Amino

Propionilide

ethylation

1 9

Group - 4

8 BSA Benzene

Sulphonic Acid

98-11-3

0 20 20

9 MAP-1 Meta Amino

Phenol

591-27-5

Group - 5

Page 2: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

2

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

10 SUNN

Y-045

Dispersing Agent

(Sunny 045-

Sodium Salt of

Polynaphthalene

Sulphonic Acid)

Polymerization

20 20 40

Group - 6

11 2-6-

DBPT

2,6, Di Bromo

Para Toluidine

Bromination

0 40 40

12

2-6-

DBPN

A

2,6, Di Bromo

Para Nitro

Aniline

Bromination

13 BCPN

A

BromoCyno Para

Nitro Aniline

Bromination

14

6-

Bromo-

2-4-

DNA

6, Bromo 2,4, Di

Nitro Aniline

1817-73-8

15 3-B-

4MP

3-Bromo 4-

Methyl Pyridone

Bromination

Group - 7

16 NNDE

MT

N, N Diethyl

Meta Toluidine

91-67-8 0 40

40 17

NNDE

MAMS

N, N,Diethyl

Meta Amino

Methane

Sulponilide

ethylation

0 40

18 NNDE

MAA

N N Diethyl Meta

Amino

Acetanilide

ethylation

3 37

Group - 8

19 BP

N-Butyl 3-Cyno

4-Methyl 6-

Hydroxy 2-

Pyridone

Condensation

0 20

20

20 MP

N-Methyl 3-Cyno

4-Methyl 6-

Hydroxy 2-

Pyridone

Condensation

21 EP

N-Ethyl 3-Cyno

4-Methyl 6-

Hydroxy 2-

Pyridone

Condensation

22 NENC

EA

N Ethyl N Cyano

Ethyl Aniline

148-87-8 1 19

Total 250

Page 3: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

3

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

1.1 COST OF PROJECT

The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat. The total

cost of the unit after proposed expansion is Rs 102.5 lacs.

1.2 FUEL AND ELECTRICITY CONSUMPTION

Existing Agro waste/Briquette permission is 110 kg/Hr. which will be reached at 260 kg/Hr.

Unit is consuming 20 HP electricity in existing condition which will be reached to 75 HP after

proposed expansion.

1.3 WATER CONSUMPTION

Unit can use 4 KL/Day fresh water as per existing CCA-H-98146. Unit is using 1 KLD water for

domestic and 3 KLD water for industrial purpose as per CCA.

After expansion unit will use Total 15.1 KLD Fresh water. In which 12.1 KLD water use for the

industrial purpose and 6 KLD water used for the domestic purpose.

The water consumption for the domestic purpose will be 5 KLD and for the gardening purpose

will be 1 KLD.

A detail of water consumption & water balance diagram is attached as Annexure – 7 of Form I.

1.4 WASTEWATER GENERATION

Total process effluent generation after proposed expansion will be 9 KL/Day, In which High

COD effluent(5.4 KLD ) Send to CMEE BEIL.and remain 3.6 KLD low cod effluent is send to

the ETP.0.3 KLD waste water from boiler, washing effluent (0.5 KLD), Cooling tower blow

down ( 0.2 KLD), and Other (0.1 KLD) will be treated into ETP. Thus total 4.4 KLD waste

water will be treated into in-house ETP and send to ETL.

1.5 FLUE GAS EMISSION

Existing flue gas emission machineries is Boiler (400 kg/Hr.)

Unit will install additional D.G.SET (60 KVA)

Page 4: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

4

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

1.6 PROCESS GAS EMISSION

At the condition of existing, There is no process gas emission. And the after proposed expansion

Install Reaction Vessel -1.

1.7 HAZARDOUS WASTE MANAGEMENT

Hazardous waste generation from the unit is ETP sludge, discarded bag/liners, Used/Spent oil,

spent carbon, spent catalyst and other process residue.

Page 5: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

5

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

2. INTRODUCTION

2.1 THE PROJECT

M/s. Sunny chemicals proposes expansion for manufacturing Synthetic organic chemicals at Plot

No. 6811, GIDC Estate, GIDC, Ankleshwar, District: Bharuch-393002, Gujarat.

Total Existing production capacity of the unit is 35.5 MT/Month. Unit is applying EC for

manufacturing of 250 MT/Month of Synthetic Organic Chemicals.

Total cost of the project is Rs 102.5 lacs. Plant layout of the unit is attached as ANNEXURE-3.

2.2 PROJECT PROPONENT

M/s. Sunny chemicals proposes expansion for manufacturing Synthetic organic chemicals at Plot

No. 6811, GIDC Estate, GIDC, Ankleshwar, District: Bharuch-393002, Gujarat.

Unit is having valid CCA-H-98146 for the Synthetic Organic Chemicals.

Unit falls in category 5 (f).

The promoters have well experienced in this field. Now to meet the market demand promoters

want to increase the production capacity of the unit. The plant boasts of contemporary

infrastructure facilities with advanced machinery and automated processes. They are conscious

of environment protection measures and from the conception stage itself necessary care has been

taken.

The unit believes in sustainable development and equally concern about environment

preservation and pollution control. The unit has already provided adequate Environment

Management System to meet desired norms of effluent discharge as per the statutory recruitment

and also propose to expand its continuous endeavor for the pollution prevention and betterment

of environment.

A vision, a mission and a will to succeed are the basic ingredients in the foundation of the

company. A team of well-qualified engineers and financial experts supports the company. Main

promoters as well as staff of the company have very good industrial as well as business

experience.

QUALITY POLICY

The company’s commitment is to manufacturing of bulk drug & intermediates. The company has

in house testing facility with modern testing equipments to ascertain the quality of raw materials

as well as finished products. Continued emphasis towards process and technology up gradation is

Page 6: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

6

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

being done effectively to enrich the product quality. R & D with initiative & innovative ideas

had resulted into excellent performance in respect of quality products.

ENVIRONMENTAL POLICY

The unit is committed to execute all operations, products and services by environmental

protection activities to the extent possible.

As a means of achieving these, the unit pledge to company with the legal & other requirements

to their core and focus on continually improving products, systems & operations

TABLE: 3

CONTACT DEAILS OF PARTNERS

The partners of the company have good experience in handling the production management,

financial management.

2.3 NATURE OF PROJECT

Unit falls in category 5 (f).Unit is located in notified industrial area so it a B category project.

2.4 MARKET FEASIBILITY

Proposed expansion shall bring in additional quantity for domestic market.

Sr.

No.

Name of the

Director

Address Contact No.

1. GOPAL . A.

VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002

+91-

9714911044

2. ARAJANBHAI . H.

VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002

+91-

9714911044

3. ASHA . G.

VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002

+91-

9714911044

4. LABHUBEN. A.

VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002

+91-

9714911044

Page 7: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

7

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

3.0 PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The proposed expansion project is for manufacturing of Synthetic Organic Chmiecals.

3.2 PROJECT LOCATION

M/s. Sunny Chemicals is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-H-98146 for the manufacturing of Bulk Drug &

Intermediates.

Unit falls in category 5 (f).

The approximate geographical positioning of the project site is at Latitude: 21°37'4.54"N

, Longitude: 73° 2'36.38"E. The location of the project site can be identified from the location

map shown in Figure no.1&2.

The salient features of the project site are presented in below Table-No.4.

TABLE: 4

SALIENT FEATURES OF THE PROJECT SITE

Particulars Details Distance from Site

Villages Ankleshwar 3 KM

Approx. Geographical

positioning

Latitude:

Longitude:

21°37'4.54"N

73° 2'36.38"E

Nearest City Ankleshwar

Bharuch

3 KM

15 KM

Nearest Railway line/

Railway station

Ankleshwar 3 KM

Domestic Airport Vadodara 94 KM

FIGURE -1

LOCATION OF THE PROJECT SITE

Page 8: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

8

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

Page 9: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

9

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

Ankleshwar

Page 10: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

10

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

FIGURE: 2

AERIAL VIEW OF THE 10 KM RADIAL PERIPHERY FROM THE PROJECT SITE

Page 11: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

11

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

3.3 SITE SELECTION

The project proponent did not consider any other alternative site for proposed project.

3.4 NEIGHBORING INDUSTRIES

The industry is located in an area, which is already industrialized. The industries in the vicinity

of the proposed project are given in the table-5 below:

TABLE: 5

DETAILS OF NEIGHBORING INDUSTRIES

Sr. No. Name of Industry Address Directions

1. The Ankleshwar

Polydyestuff

Pvt.Ltd.

Plot.no.6720, GIDC, Ankleshwar.393002 North

2. Solar Dyes Plot.no.6825, GIDC, Ankleshwar.393002 South

3. Ocean Chemicals Plot.no.6810, GIDC, Ankleshwar.393002 West

4. Haridwar Chemo

Pharma

Plot.no.6812, GIDC, Ankleshwar.393002 East

3.5 SIZE OF PROJECT

M/s. Sunny Chemicals is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-H-98146 for the manufacturing Synthetic Organic Chemicals.

The unit has proposed to modify effluent treatment plant which will be maintained as per

requirements. The break-up of the proposed project cost is given in below Table No. 6.

TABLE: 6

CAPITAL COST PROJECTION

Sr. No. Purpose TOTAL (Rs. In Lacs)

1. Building 30.00

2. Plant and Machinery 60.00

3. QC and R&D 5.00

4. Environment Protection & Safety

I) Effluent Treatment Plant 5.00

II) Safety Equipment 1.00

III) Green Belt Development 0.50

IV) Air Pollution Control 0.50

V) Hazardous waste Management 0.50

Total 102.5

Page 12: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

12

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

3.6 PROCESS TECHNOLOGY

Unit is involving in the manufacturing of Bulk drug & intermediates.

These are characterized for their physicochemical properties. Process details like Process

description, chemical reactions and mass balance for each product is attached as Annexure-6 of

FORM-I.

3.7 RAW MATERIAL

Unit is involving in the manufacturing of Synthetic Organic Chemicals.

Detail of Raw material consumption is attached as Annexure-5 of FORM-I.

3.8 RESOURCE REQUIREMENTS

3.8.1 LAND

The total plot area of the unit is 703.95 Sq. m. Unit has allotted 181.71 Sq. m. for green belt

development.

3.8.2 FUEL

For production activity, fuel requirement and Power consumption is as per below table 7 and

table 8.

TABLE: 7

FUEL CONSUMPTION

Sr.

No.

Stack attached

to

Stack

height in

meter

Type of

fuel

APCM Parameter Permissible

limit

Existing

1. Boiler (400

kg/hr)

15 Agro

waste/

Briquettes

Cyclone +

Water

scrubber

PM

SOX

NOX

150 mg/NM3

100 mg/NM3

50 mg/NM3

Proposed

2. D. G. set*

(60 KVA)

5 Diesel Not

Applicable

PM

SOX

NOX

150 mg/NM3

100 mg/NM3

50 mg/NM3

Page 13: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

13

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

3.8.3 POWER CONSUMPTION

TABLE: 8

POWER CONSUMPTION

3.8.4 WATER

Existing water and Proposed water consumption is incorporated in Table No:-9

TABLE: 9

WATER CONSUMPTION

Sr.

No Particulars

Existing

Water

Consumption

KL/ Day

Proposed

Fresh Water

Consumption

KL/Day

Total Fresh

Water

Consumption

KL/Day

1. Domestic 1 4 5 GIDC water

2. Gardening 0 1 1 GIDC water

3. Industrial

1) Process 2.5

5.5

(4.3 water +

1.2 Ice)

8

(6.8 water +

1.2 Ice)

-

2) Washing 0.0 0.5 0.5 Fresh

3) Boiler 0.25 1.75 2.00 Fresh

4) Cooling 0.25 1.25 1.50 Fresh

5) Scrubber 0.0 0.1 0.1 Fresh

Total [1] 3 9.1 12.1 --

Total [1+2+3] 4 11.1 15.1 --

3.8.5 WASTEWATER MANAGEMENT

The category-wise bifurcation of the wastewater generation is given in Table 10.

TABLE: 10

WASTE WATER GENERATION

Sr.

No Particulars

Existing

Waste Water

Generation

KL/ Day

Proposed

Waste Water

Generation

KL/day

Total Waste

Water

Generation

KL/Day

Remarks

SR.

NO

POWER QUANTITY

QUANTITY

(As per proposed

expansion)

TOTAL

QUANTITY

1. Electricity 20 HP 55 HP 75 HP

Page 14: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

14

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR

1. Domestic 0.2 0.8 1 Send to the soak pit.

2. Industrial

Process 1.4 7.6 9.0 --

Washing 0 0.5 0.5 --

Boiler 0.05 0.25 0.3

0.3 KLD blow down

will be used in water

scrubber followed by

ash-quenching

Cooling 0.05 0.15 0.2 --

Other 0.0 0.1 0.1 --

Total Industrial 1.5 8.6 10.1 --

Total Waste

Water

Generation

(Domestic +

Industrial)

1.7 9.4 11.1 --

Page 15: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 15

Cooling

1.5 KLD

TOTAL FRESH WATER

REQUIREMENT (15.1 KL/DAY)

INDUSTRIAL FRESH WATER

REQUIREMENT

(12.1 KLD)

DOMESTIC FRESH WATER

REQUIREMENT

(6 KLD)

Process water

(8KLD)

(6.8 KLD + 1.2 Ice)

8

Washing water

(0.5 KLD)

Boiler

2 KLD

Domestic

(5 KLD)

Gardening

(1 KLD)

Washing waste

water (0.5

KLD)

Blow Down

(0.3 KLD)

Soak Pit

Send to ETP 4.4 KLD

Scrubber

0.1 KLD

Water Scrubber

attached to boiler

0.3 KLD Ash

Handling

Process waste

water

(9 KLD)

To ETL 4.4 KLD

Water from Dilute Chemicals

0.8 KLD Loss (0.2

KLD)

Low COD effluent

(3.6 KLD) High COD

effluent

(5.4 KLD)

Loss

(1.5 KLD)

Blow Down

(0.2 KLD)

Loss

(1.2 KLD)

Loss

(0.1 KLD)

Scrubbed

solution.

(0.1 KLD)

To CMEE of BEIL

Sewage

(1 KLD)

Page 16: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 16

3.8.5.1 WASTEWATER CHARACTERISTICS

Existing & proposed effluent characteristic before treatment and after treatment in ETP is

covered in Annexure-7 of FORM I.

3.8.5.2 WASTEWATER TREATMENT & DISPOSAL

A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7 of

FORM I.

3.9 MITIGATION MEASURES & EMP

Based on overall manufacturing & operation activities, the mitigation measures have been

proposed by the company for the control of the anticipated pollution load.

3.9.1 GASEOUS EMISSIONS & CONTROL

3.9.1.1 FLUE GAS EMISSION

Existing flue gas emission and proposed flue gas emission is mentioned in Table No: 11.

TABLE: 11

FLUE GAS EMISSION

Sr.

No.

Stack attached

to

Stack

height in

meter

Type of

fuel

APCM Parameter Permissible

limit

Existing

1. Boiler (400

kg/hr)

15 Agro

waste/

Briquettes

Cyclone +

Water

scrubber

PM

SOX

NOX

150 mg/NM3

100 mg/NM3

50 mg/NM3

Proposed

2. D. G. set*

(60 KVA)

5 Diesel Not

Applicable

PM

SOX

NOX

150 mg/NM3

100 mg/NM3

50 mg/NM3

3.9.1.2 PROCESS EMISSIONS

Existing process gas emission and proposed flue gas emission is mentioned in Table No: 12.

TABLE:-12

PROCESS GAS EMISSION

Sr.

No.

Stack attached to Stack height

in meter

APCM Parameter Permissible

limit

Existing

There is no process emission.

Page 17: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 17

Proposed

1. Reaction Vessel 11 Water

Scrubber

(fugitive

emission)

HCl

HBr

20 mg/NM3

20 mg/NM3

3.9.2 HAZARDOUS WASTE MANAGEMENT

The following types of hazardous wastes are being generated during the operational activities.

All the wastes are being stored separately in a designated storage area. The details of hazardous

waste are below given Table 13.

TABLE 13

DETAILS OF HAZARDOUS WASTE

Sr.

No.

Name of

Hazardous

Waste

Source Category Existing

Quantity

MT/Year

Proposed

Quantity

MT/Year

Total

Quantity

MT/Year

Mode of

Disposal

1. Empty

barrels/

containers/

liners

contaminated

with

hazardous

chemicals/

wastes

Packing 33.1 6 30 36 Collection,

storage, and

Disposal by

selling to

autherised

Decontamination

facility/ recycler

or reuse or send

back to supplier.

2. Used/spent

Oil

Lubrication 5.1 0.00 0.03 0.03 Collection,

storage,

transportation

and disposal by

reuse in plant

and machinery

as lubricant or

selling to

Registered Re-

refiners recycler.

3. Iron sludge 4- Chloro 2-

Amino Phenol,

Para Amino

Acetanilide,

26.1 14.4 85.6 100 Collection,

storage,

transportation

and send to

Page 18: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 18

Meta Amino

Propionanilide,

3-Bromo 4-

Methyl

Pyridone and

ETP

TSDF.

4. Scrubbed

Soln.

Scrubber

C2 0 36 36 Collection,

storage and

treatment in

ETP.

3.9.3 NOISE CONTROL & ODOUR

The major noise generating installation is the D.G. Set. Unit has installed it in a closed room and

provided acoustic enclosure around it. Unit has also provided ear plugs to the operating person of

Boiler room.

Unit is following below steps to Noise control and Odour.

• Raw-material feeding is being carried out by pumps.

• All reactions are being taken in closed reactor system.

• Roof top ventilation is installed in the entire plant area.

• Regular monitoring of piping and fittings is carried out to prevent the leakages.

3.9.4 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS

The storage and mode of transport of chemicals are being done as per detailed MSDS and

chemical hazards guide (NIOSH) for the hazardous chemicals.

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

3.9.5 HEALTH AND SAFETY MEASURES

Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the

Schedule-1 of the MSIHC Rules, as amended in 2000.

Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of

large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of

MSIHC Rules,

Page 19: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 19

Moreover transport activity is being done through drums, so there is a manual loading and

unloading and no unloading through pipe at the site. Hence, the risk of static charge generation

during transfer of such chemicals is not significant.

3.9.6 MAN POWER

The manpower required for the project as well as during the construction/ commissioning

activities will be employed from the local area.

TABLE NO:-14

MAN POWER REQUIREMENT

Sr.

no.

Headings Existing Proposed Total

1. Technical skilled staff 2 2 4

2. Unskilled staff 6 14 20

3. Others – security, gardener,

etc

1 3 4

Total 8 19 28

4.0 SITE ANALYSIS

4.1 CONNECTIVITY

Ankleshwar is known for Pigment and Pharmaceutical Industry. Ankleshwar is connected

by Indian National Highway 8 (Mumbai to New Delhi) and by the Western Railway Division

of Indian Railways. The railway division runs the broad gauge train services to Rajpipla. The

133-year-old Golden Bridge connects Ankleshwar to Bharuch across the Narmada on the station

front while a new bridge connects the highway, the other bridge on the highway is now ready to

use.

Ankleshwar railway station is centrally located at the intersection of NH8 & Station Road.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).Development projects of Ankleshwar Airport & City Bus are in last stage.

4.2 LAND USE AND LAND OWNERSHIP

M/s. Sunny Chemicals. is located at plot no:-6188, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing of Bulk Drug &

Intermediates.

Page 20: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 20

4.3 EXISTING LAND USE

M/s. Sunny Chemicals, is located at plot no:-6188, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing of Synthetic Organic

Chemicals.

4.4 EXISTING INFRASTRUCTURE

The plant is located in a well-developed industrial zone, which has all essential facilities such as

internal roads, arrangement for supply of water and power to industries, effluent disposal

facilities, gas etc.

The proposed project is relatively small in size and will be employing some skilled and unskilled

people. First preference will be given to local people, so there will be no change in population

pattern due to the proposed project.

4.5 SOIL CLASSIFICATION

The soil of the district can be classified as light, medium and heavy according to depth, texture

and location. There is sandy loam to loamy in texture, brownish black in color.

4.6 CLIMATE DATA

Based on the meteorological data, wind rose have been prepared for the summer season period

between the March-2017 to May-2017 The wind rose diagram prepared from same data is

shown at Figure 3, Figure 3.1.

TABLE: 15

METEOROLOGICAL DATA

Month Temperature(oC) Humidity (%) Rain fall (mm)

Maximum Minimum Maximum Minimum Maximum Minimum

March-2017 39 25 79 4 00 00

April-2017 40 26 76 3 00 00

May-2017 42 28 72 3 00 00

Page 21: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 21

FIGURE: 3

WIND ROSE DIAGARM FOR PERIOD OF MARCH 2017 TO MAY 2017

Page 22: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 22

FIGURE: 3.1

WIND CLASS FREQUENCY DISRTIBUTION

Observation: It observed that wind is blowing mainly towards the SW direction from NE.

Average wind speed was 2.38 m/s.

4.7 SOCIAL INFRASTRUCTURE

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

5.0 PLANNING BRIEF

5.1 PLANNING CONCEPT:

Ankleshwar is largely an industrial area dominated by large scale industries, especially chemical

Plants. Government agencies provide many basic facilities like uninterrupted water supply,

power and road network.

Page 23: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 23

5.2 POPULATION PROJECTION.

As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the

population and females 47%. 13% of the population is under 6 years of age.

6.0 PROPOSED INFRASTRUCTURE

6.1 PROCESSING AREA

The process area is covered plant area, raw material storage area, hazardous waste storage area,

workshop and utilities.

6.2 NON PROCESSING AREA

The non process area is covered Admin Building, toilet blocks, change room and security cabin.

6.3 GREEN BELT AREA

M/s. Sunny Chemicals,. is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,

Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing Synthetic Organic

Chemicals.. The total plot area of the unit is 703.45 sq meter in which 181.71 sq meter is total

green belt area.

6.4 SOCIAL INFRASTRUCTURE

The availability of basic amenities is covered as under:

• Training & Education: All the employees are being trained and educated periodically about

the hazardous nature of chemicals used in the process. Also, training for fire fighting, work

permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all

activities.

• Medical facility: Pre-employment medical checkup at the time of employment. In order to

safe guard the health of the employees, all the employees undergo periodic health checkup.

• Drinking water: Unit has provided Aqua Guard/R.O at different places to provide purified

water for drinking purpose.

• Transportation: The unit is providing basic transportation facility to workers.

• Telegraph & Post: Unit has all the facilities like telephone, fax and internet for the

employees.

Page 24: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 24

6.5 CONNECTIVITY

This industrial estate is well connected to Ahmadabad/Mumbai/Vadodara through the

Ankleshwar. Rail services and Road services are available in Ankleshwar.

6.6 DRINKING WATER MANAGEMENT

Average daily water consumption of unit is 5 KL/day for domestic purpose. GIDC water is a

source of domestic water.

6.7 INDUSTRIAL WASTE MANAGEMENT

The hazardous waste management and disposal is shown in table 13.

6.8 SOLID WASTE MANAGEMENT

The Solid waste management and disposal is shown in table 13.

6.9 SOURCE OF POWER

DGVCL is a main source of Power.

7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN

The proposed project is located in GIDC Estate, Ankleshwar. There will be no any human

settlement affected by proposed project. So, there is no requirement of any R & R Plan.

8.0 PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT IMPLEMENTATION SCHEDULE

The details of project Implementation Schedule is given in below table.

TABLE: 17

PROJECT IMPLEMENTATION SCHEDULE

Project implementation schedule after getting NOC from GPCB

Sr. No. Activity Required Period

1. Civil work Immediately after getting NOC

2. Procurement of machinery 1 month after getting NOC

3. Eraction & installation of

machinery

Immediately after competition of activity no.2

4. Trial of machinery &

equipment

Within 1 months after competition of activity

no.3

5. Commercial activity 1 months after competition of activity no.4

8.2 ESTIMATED PROJECT COST

The details of Capital cost projection are given in table no. 6.

Page 25: M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. SUNNY CHEMICALS., ANKLESHWAR

M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 25

9.0 ANALYSIS OF PROPOSAL

First preference will be given to local people for employment and Company will also try to

provide indirect employment opportunities by availing local contract services during

transportation and operational phase.

The company intends to donate 2 % of the profit to agencies like NGOs or social welfare

societies for projects carried out in nearby villages for their welfare and upliftment.