M/s. SUNNY CHEMICALS., ANKLESHWAR
Transcript of M/s. SUNNY CHEMICALS., ANKLESHWAR
M/s. SUNNY CHEMICALS., ANKLESHWAR
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M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR
1.0 EXECUTIVE SUMMARY
M/s. Sunny chemical,. is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing Synthetic Organic
Chemicals.
Now unit wants to increase production, hence unit is going to apply for the EC on plot no - 6811
Ankleshwar, Dist- Bharuch. A detail of existing product is mentioned in below Table No.1.
TABLE: 1
LIST OF PRODUCTS
Sr. No. Code Name of Product CAS Number
Production Capacity, TPM
Existi
ng
Proposed
Change Final
Group- 1
1 MNA Meta Nitro
Aniline
99-09-2 3 27
30
2 4-CAP 4- Chloro 2-
Amino Phenol
95-85-2 0 30
Group - 2
3 MAA Meta Amino
Acetanilide
102-28-3 3 47
50
4 PAA Para Amino
Acetanilide
122-80-5 0 50
Group - 3
5 MBSA
3-(Phenyl
Sulfonyloxy )
Acetanilide(MBS
A)
Acetilation
Sulphonation 0 10
10 6 MAP
Meta Amino
Propionanilide
22987-10-6 1 9
7 NNDE
MAP
N N Diethyl Meta
Amino
Propionilide
ethylation
1 9
Group - 4
8 BSA Benzene
Sulphonic Acid
98-11-3
0 20 20
9 MAP-1 Meta Amino
Phenol
591-27-5
Group - 5
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10 SUNN
Y-045
Dispersing Agent
(Sunny 045-
Sodium Salt of
Polynaphthalene
Sulphonic Acid)
Polymerization
20 20 40
Group - 6
11 2-6-
DBPT
2,6, Di Bromo
Para Toluidine
Bromination
0 40 40
12
2-6-
DBPN
A
2,6, Di Bromo
Para Nitro
Aniline
Bromination
13 BCPN
A
BromoCyno Para
Nitro Aniline
Bromination
14
6-
Bromo-
2-4-
DNA
6, Bromo 2,4, Di
Nitro Aniline
1817-73-8
15 3-B-
4MP
3-Bromo 4-
Methyl Pyridone
Bromination
Group - 7
16 NNDE
MT
N, N Diethyl
Meta Toluidine
91-67-8 0 40
40 17
NNDE
MAMS
N, N,Diethyl
Meta Amino
Methane
Sulponilide
ethylation
0 40
18 NNDE
MAA
N N Diethyl Meta
Amino
Acetanilide
ethylation
3 37
Group - 8
19 BP
N-Butyl 3-Cyno
4-Methyl 6-
Hydroxy 2-
Pyridone
Condensation
0 20
20
20 MP
N-Methyl 3-Cyno
4-Methyl 6-
Hydroxy 2-
Pyridone
Condensation
21 EP
N-Ethyl 3-Cyno
4-Methyl 6-
Hydroxy 2-
Pyridone
Condensation
22 NENC
EA
N Ethyl N Cyano
Ethyl Aniline
148-87-8 1 19
Total 250
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1.1 COST OF PROJECT
The expansion will be carried out at existing plot in GIDC Estate, Ankleshwar Gujarat. The total
cost of the unit after proposed expansion is Rs 102.5 lacs.
1.2 FUEL AND ELECTRICITY CONSUMPTION
Existing Agro waste/Briquette permission is 110 kg/Hr. which will be reached at 260 kg/Hr.
Unit is consuming 20 HP electricity in existing condition which will be reached to 75 HP after
proposed expansion.
1.3 WATER CONSUMPTION
Unit can use 4 KL/Day fresh water as per existing CCA-H-98146. Unit is using 1 KLD water for
domestic and 3 KLD water for industrial purpose as per CCA.
After expansion unit will use Total 15.1 KLD Fresh water. In which 12.1 KLD water use for the
industrial purpose and 6 KLD water used for the domestic purpose.
The water consumption for the domestic purpose will be 5 KLD and for the gardening purpose
will be 1 KLD.
A detail of water consumption & water balance diagram is attached as Annexure – 7 of Form I.
1.4 WASTEWATER GENERATION
Total process effluent generation after proposed expansion will be 9 KL/Day, In which High
COD effluent(5.4 KLD ) Send to CMEE BEIL.and remain 3.6 KLD low cod effluent is send to
the ETP.0.3 KLD waste water from boiler, washing effluent (0.5 KLD), Cooling tower blow
down ( 0.2 KLD), and Other (0.1 KLD) will be treated into ETP. Thus total 4.4 KLD waste
water will be treated into in-house ETP and send to ETL.
1.5 FLUE GAS EMISSION
Existing flue gas emission machineries is Boiler (400 kg/Hr.)
Unit will install additional D.G.SET (60 KVA)
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1.6 PROCESS GAS EMISSION
At the condition of existing, There is no process gas emission. And the after proposed expansion
Install Reaction Vessel -1.
1.7 HAZARDOUS WASTE MANAGEMENT
Hazardous waste generation from the unit is ETP sludge, discarded bag/liners, Used/Spent oil,
spent carbon, spent catalyst and other process residue.
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2. INTRODUCTION
2.1 THE PROJECT
M/s. Sunny chemicals proposes expansion for manufacturing Synthetic organic chemicals at Plot
No. 6811, GIDC Estate, GIDC, Ankleshwar, District: Bharuch-393002, Gujarat.
Total Existing production capacity of the unit is 35.5 MT/Month. Unit is applying EC for
manufacturing of 250 MT/Month of Synthetic Organic Chemicals.
Total cost of the project is Rs 102.5 lacs. Plant layout of the unit is attached as ANNEXURE-3.
2.2 PROJECT PROPONENT
M/s. Sunny chemicals proposes expansion for manufacturing Synthetic organic chemicals at Plot
No. 6811, GIDC Estate, GIDC, Ankleshwar, District: Bharuch-393002, Gujarat.
Unit is having valid CCA-H-98146 for the Synthetic Organic Chemicals.
Unit falls in category 5 (f).
The promoters have well experienced in this field. Now to meet the market demand promoters
want to increase the production capacity of the unit. The plant boasts of contemporary
infrastructure facilities with advanced machinery and automated processes. They are conscious
of environment protection measures and from the conception stage itself necessary care has been
taken.
The unit believes in sustainable development and equally concern about environment
preservation and pollution control. The unit has already provided adequate Environment
Management System to meet desired norms of effluent discharge as per the statutory recruitment
and also propose to expand its continuous endeavor for the pollution prevention and betterment
of environment.
A vision, a mission and a will to succeed are the basic ingredients in the foundation of the
company. A team of well-qualified engineers and financial experts supports the company. Main
promoters as well as staff of the company have very good industrial as well as business
experience.
QUALITY POLICY
The company’s commitment is to manufacturing of bulk drug & intermediates. The company has
in house testing facility with modern testing equipments to ascertain the quality of raw materials
as well as finished products. Continued emphasis towards process and technology up gradation is
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being done effectively to enrich the product quality. R & D with initiative & innovative ideas
had resulted into excellent performance in respect of quality products.
ENVIRONMENTAL POLICY
The unit is committed to execute all operations, products and services by environmental
protection activities to the extent possible.
As a means of achieving these, the unit pledge to company with the legal & other requirements
to their core and focus on continually improving products, systems & operations
TABLE: 3
CONTACT DEAILS OF PARTNERS
The partners of the company have good experience in handling the production management,
financial management.
2.3 NATURE OF PROJECT
Unit falls in category 5 (f).Unit is located in notified industrial area so it a B category project.
2.4 MARKET FEASIBILITY
Proposed expansion shall bring in additional quantity for domestic market.
Sr.
No.
Name of the
Director
Address Contact No.
1. GOPAL . A.
VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002
+91-
9714911044
2. ARAJANBHAI . H.
VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002
+91-
9714911044
3. ASHA . G.
VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002
+91-
9714911044
4. LABHUBEN. A.
VEKARIA “Deep” 303/C/10,Tulsikunj Society, Near:-Marathi School,B/H Shubhlaxmi Society,New colony,G.I.D.C, Ankleshwar-393002
+91-
9714911044
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3.0 PROJECT DESCRIPTION
3.1 TYPE OF PROJECT
The proposed expansion project is for manufacturing of Synthetic Organic Chmiecals.
3.2 PROJECT LOCATION
M/s. Sunny Chemicals is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-H-98146 for the manufacturing of Bulk Drug &
Intermediates.
Unit falls in category 5 (f).
The approximate geographical positioning of the project site is at Latitude: 21°37'4.54"N
, Longitude: 73° 2'36.38"E. The location of the project site can be identified from the location
map shown in Figure no.1&2.
The salient features of the project site are presented in below Table-No.4.
TABLE: 4
SALIENT FEATURES OF THE PROJECT SITE
Particulars Details Distance from Site
Villages Ankleshwar 3 KM
Approx. Geographical
positioning
Latitude:
Longitude:
21°37'4.54"N
73° 2'36.38"E
Nearest City Ankleshwar
Bharuch
3 KM
15 KM
Nearest Railway line/
Railway station
Ankleshwar 3 KM
Domestic Airport Vadodara 94 KM
FIGURE -1
LOCATION OF THE PROJECT SITE
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Ankleshwar
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FIGURE: 2
AERIAL VIEW OF THE 10 KM RADIAL PERIPHERY FROM THE PROJECT SITE
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3.3 SITE SELECTION
The project proponent did not consider any other alternative site for proposed project.
3.4 NEIGHBORING INDUSTRIES
The industry is located in an area, which is already industrialized. The industries in the vicinity
of the proposed project are given in the table-5 below:
TABLE: 5
DETAILS OF NEIGHBORING INDUSTRIES
Sr. No. Name of Industry Address Directions
1. The Ankleshwar
Polydyestuff
Pvt.Ltd.
Plot.no.6720, GIDC, Ankleshwar.393002 North
2. Solar Dyes Plot.no.6825, GIDC, Ankleshwar.393002 South
3. Ocean Chemicals Plot.no.6810, GIDC, Ankleshwar.393002 West
4. Haridwar Chemo
Pharma
Plot.no.6812, GIDC, Ankleshwar.393002 East
3.5 SIZE OF PROJECT
M/s. Sunny Chemicals is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-H-98146 for the manufacturing Synthetic Organic Chemicals.
The unit has proposed to modify effluent treatment plant which will be maintained as per
requirements. The break-up of the proposed project cost is given in below Table No. 6.
TABLE: 6
CAPITAL COST PROJECTION
Sr. No. Purpose TOTAL (Rs. In Lacs)
1. Building 30.00
2. Plant and Machinery 60.00
3. QC and R&D 5.00
4. Environment Protection & Safety
I) Effluent Treatment Plant 5.00
II) Safety Equipment 1.00
III) Green Belt Development 0.50
IV) Air Pollution Control 0.50
V) Hazardous waste Management 0.50
Total 102.5
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3.6 PROCESS TECHNOLOGY
Unit is involving in the manufacturing of Bulk drug & intermediates.
These are characterized for their physicochemical properties. Process details like Process
description, chemical reactions and mass balance for each product is attached as Annexure-6 of
FORM-I.
3.7 RAW MATERIAL
Unit is involving in the manufacturing of Synthetic Organic Chemicals.
Detail of Raw material consumption is attached as Annexure-5 of FORM-I.
3.8 RESOURCE REQUIREMENTS
3.8.1 LAND
The total plot area of the unit is 703.95 Sq. m. Unit has allotted 181.71 Sq. m. for green belt
development.
3.8.2 FUEL
For production activity, fuel requirement and Power consumption is as per below table 7 and
table 8.
TABLE: 7
FUEL CONSUMPTION
Sr.
No.
Stack attached
to
Stack
height in
meter
Type of
fuel
APCM Parameter Permissible
limit
Existing
1. Boiler (400
kg/hr)
15 Agro
waste/
Briquettes
Cyclone +
Water
scrubber
PM
SOX
NOX
150 mg/NM3
100 mg/NM3
50 mg/NM3
Proposed
2. D. G. set*
(60 KVA)
5 Diesel Not
Applicable
PM
SOX
NOX
150 mg/NM3
100 mg/NM3
50 mg/NM3
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3.8.3 POWER CONSUMPTION
TABLE: 8
POWER CONSUMPTION
3.8.4 WATER
Existing water and Proposed water consumption is incorporated in Table No:-9
TABLE: 9
WATER CONSUMPTION
Sr.
No Particulars
Existing
Water
Consumption
KL/ Day
Proposed
Fresh Water
Consumption
KL/Day
Total Fresh
Water
Consumption
KL/Day
1. Domestic 1 4 5 GIDC water
2. Gardening 0 1 1 GIDC water
3. Industrial
1) Process 2.5
5.5
(4.3 water +
1.2 Ice)
8
(6.8 water +
1.2 Ice)
-
2) Washing 0.0 0.5 0.5 Fresh
3) Boiler 0.25 1.75 2.00 Fresh
4) Cooling 0.25 1.25 1.50 Fresh
5) Scrubber 0.0 0.1 0.1 Fresh
Total [1] 3 9.1 12.1 --
Total [1+2+3] 4 11.1 15.1 --
3.8.5 WASTEWATER MANAGEMENT
The category-wise bifurcation of the wastewater generation is given in Table 10.
TABLE: 10
WASTE WATER GENERATION
Sr.
No Particulars
Existing
Waste Water
Generation
KL/ Day
Proposed
Waste Water
Generation
KL/day
Total Waste
Water
Generation
KL/Day
Remarks
SR.
NO
POWER QUANTITY
QUANTITY
(As per proposed
expansion)
TOTAL
QUANTITY
1. Electricity 20 HP 55 HP 75 HP
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1. Domestic 0.2 0.8 1 Send to the soak pit.
2. Industrial
Process 1.4 7.6 9.0 --
Washing 0 0.5 0.5 --
Boiler 0.05 0.25 0.3
0.3 KLD blow down
will be used in water
scrubber followed by
ash-quenching
Cooling 0.05 0.15 0.2 --
Other 0.0 0.1 0.1 --
Total Industrial 1.5 8.6 10.1 --
Total Waste
Water
Generation
(Domestic +
Industrial)
1.7 9.4 11.1 --
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Cooling
1.5 KLD
TOTAL FRESH WATER
REQUIREMENT (15.1 KL/DAY)
INDUSTRIAL FRESH WATER
REQUIREMENT
(12.1 KLD)
DOMESTIC FRESH WATER
REQUIREMENT
(6 KLD)
Process water
(8KLD)
(6.8 KLD + 1.2 Ice)
8
Washing water
(0.5 KLD)
Boiler
2 KLD
Domestic
(5 KLD)
Gardening
(1 KLD)
Washing waste
water (0.5
KLD)
Blow Down
(0.3 KLD)
Soak Pit
Send to ETP 4.4 KLD
Scrubber
0.1 KLD
Water Scrubber
attached to boiler
0.3 KLD Ash
Handling
Process waste
water
(9 KLD)
To ETL 4.4 KLD
Water from Dilute Chemicals
0.8 KLD Loss (0.2
KLD)
Low COD effluent
(3.6 KLD) High COD
effluent
(5.4 KLD)
Loss
(1.5 KLD)
Blow Down
(0.2 KLD)
Loss
(1.2 KLD)
Loss
(0.1 KLD)
Scrubbed
solution.
(0.1 KLD)
To CMEE of BEIL
Sewage
(1 KLD)
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3.8.5.1 WASTEWATER CHARACTERISTICS
Existing & proposed effluent characteristic before treatment and after treatment in ETP is
covered in Annexure-7 of FORM I.
3.8.5.2 WASTEWATER TREATMENT & DISPOSAL
A detail of existing & proposed effluent treatment plant (ETP) is covered in Annexure-7 of
FORM I.
3.9 MITIGATION MEASURES & EMP
Based on overall manufacturing & operation activities, the mitigation measures have been
proposed by the company for the control of the anticipated pollution load.
3.9.1 GASEOUS EMISSIONS & CONTROL
3.9.1.1 FLUE GAS EMISSION
Existing flue gas emission and proposed flue gas emission is mentioned in Table No: 11.
TABLE: 11
FLUE GAS EMISSION
Sr.
No.
Stack attached
to
Stack
height in
meter
Type of
fuel
APCM Parameter Permissible
limit
Existing
1. Boiler (400
kg/hr)
15 Agro
waste/
Briquettes
Cyclone +
Water
scrubber
PM
SOX
NOX
150 mg/NM3
100 mg/NM3
50 mg/NM3
Proposed
2. D. G. set*
(60 KVA)
5 Diesel Not
Applicable
PM
SOX
NOX
150 mg/NM3
100 mg/NM3
50 mg/NM3
3.9.1.2 PROCESS EMISSIONS
Existing process gas emission and proposed flue gas emission is mentioned in Table No: 12.
TABLE:-12
PROCESS GAS EMISSION
Sr.
No.
Stack attached to Stack height
in meter
APCM Parameter Permissible
limit
Existing
There is no process emission.
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Proposed
1. Reaction Vessel 11 Water
Scrubber
(fugitive
emission)
HCl
HBr
20 mg/NM3
20 mg/NM3
3.9.2 HAZARDOUS WASTE MANAGEMENT
The following types of hazardous wastes are being generated during the operational activities.
All the wastes are being stored separately in a designated storage area. The details of hazardous
waste are below given Table 13.
TABLE 13
DETAILS OF HAZARDOUS WASTE
Sr.
No.
Name of
Hazardous
Waste
Source Category Existing
Quantity
MT/Year
Proposed
Quantity
MT/Year
Total
Quantity
MT/Year
Mode of
Disposal
1. Empty
barrels/
containers/
liners
contaminated
with
hazardous
chemicals/
wastes
Packing 33.1 6 30 36 Collection,
storage, and
Disposal by
selling to
autherised
Decontamination
facility/ recycler
or reuse or send
back to supplier.
2. Used/spent
Oil
Lubrication 5.1 0.00 0.03 0.03 Collection,
storage,
transportation
and disposal by
reuse in plant
and machinery
as lubricant or
selling to
Registered Re-
refiners recycler.
3. Iron sludge 4- Chloro 2-
Amino Phenol,
Para Amino
Acetanilide,
26.1 14.4 85.6 100 Collection,
storage,
transportation
and send to
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Meta Amino
Propionanilide,
3-Bromo 4-
Methyl
Pyridone and
ETP
TSDF.
4. Scrubbed
Soln.
Scrubber
C2 0 36 36 Collection,
storage and
treatment in
ETP.
3.9.3 NOISE CONTROL & ODOUR
The major noise generating installation is the D.G. Set. Unit has installed it in a closed room and
provided acoustic enclosure around it. Unit has also provided ear plugs to the operating person of
Boiler room.
Unit is following below steps to Noise control and Odour.
• Raw-material feeding is being carried out by pumps.
• All reactions are being taken in closed reactor system.
• Roof top ventilation is installed in the entire plant area.
• Regular monitoring of piping and fittings is carried out to prevent the leakages.
3.9.4 STORAGE, HANDLING AND TRANSPORT OF HAZARDOUS CHEMICALS
The storage and mode of transport of chemicals are being done as per detailed MSDS and
chemical hazards guide (NIOSH) for the hazardous chemicals.
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
3.9.5 HEALTH AND SAFETY MEASURES
Few chemical to be used in the proposed activities are listed as ‘Hazardous Chemicals’ as per the
Schedule-1 of the MSIHC Rules, as amended in 2000.
Physical hazards may manifest as fires, explosions, excessive temperatures, or the release of
large volumes of gas or toxic or flammable gases or vapors. According to Schedule 2 & 3 of
MSIHC Rules,
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Moreover transport activity is being done through drums, so there is a manual loading and
unloading and no unloading through pipe at the site. Hence, the risk of static charge generation
during transfer of such chemicals is not significant.
3.9.6 MAN POWER
The manpower required for the project as well as during the construction/ commissioning
activities will be employed from the local area.
TABLE NO:-14
MAN POWER REQUIREMENT
Sr.
no.
Headings Existing Proposed Total
1. Technical skilled staff 2 2 4
2. Unskilled staff 6 14 20
3. Others – security, gardener,
etc
1 3 4
Total 8 19 28
4.0 SITE ANALYSIS
4.1 CONNECTIVITY
Ankleshwar is known for Pigment and Pharmaceutical Industry. Ankleshwar is connected
by Indian National Highway 8 (Mumbai to New Delhi) and by the Western Railway Division
of Indian Railways. The railway division runs the broad gauge train services to Rajpipla. The
133-year-old Golden Bridge connects Ankleshwar to Bharuch across the Narmada on the station
front while a new bridge connects the highway, the other bridge on the highway is now ready to
use.
Ankleshwar railway station is centrally located at the intersection of NH8 & Station Road.
Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western
section).Development projects of Ankleshwar Airport & City Bus are in last stage.
4.2 LAND USE AND LAND OWNERSHIP
M/s. Sunny Chemicals. is located at plot no:-6188, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing of Bulk Drug &
Intermediates.
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4.3 EXISTING LAND USE
M/s. Sunny Chemicals, is located at plot no:-6188, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing of Synthetic Organic
Chemicals.
4.4 EXISTING INFRASTRUCTURE
The plant is located in a well-developed industrial zone, which has all essential facilities such as
internal roads, arrangement for supply of water and power to industries, effluent disposal
facilities, gas etc.
The proposed project is relatively small in size and will be employing some skilled and unskilled
people. First preference will be given to local people, so there will be no change in population
pattern due to the proposed project.
4.5 SOIL CLASSIFICATION
The soil of the district can be classified as light, medium and heavy according to depth, texture
and location. There is sandy loam to loamy in texture, brownish black in color.
4.6 CLIMATE DATA
Based on the meteorological data, wind rose have been prepared for the summer season period
between the March-2017 to May-2017 The wind rose diagram prepared from same data is
shown at Figure 3, Figure 3.1.
TABLE: 15
METEOROLOGICAL DATA
Month Temperature(oC) Humidity (%) Rain fall (mm)
Maximum Minimum Maximum Minimum Maximum Minimum
March-2017 39 25 79 4 00 00
April-2017 40 26 76 3 00 00
May-2017 42 28 72 3 00 00
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FIGURE: 3
WIND ROSE DIAGARM FOR PERIOD OF MARCH 2017 TO MAY 2017
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FIGURE: 3.1
WIND CLASS FREQUENCY DISRTIBUTION
Observation: It observed that wind is blowing mainly towards the SW direction from NE.
Average wind speed was 2.38 m/s.
4.7 SOCIAL INFRASTRUCTURE
As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the
population and females 47%. 13% of the population is under 6 years of age.
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT:
Ankleshwar is largely an industrial area dominated by large scale industries, especially chemical
Plants. Government agencies provide many basic facilities like uninterrupted water supply,
power and road network.
M/s. SUNNY CHEMICALS., ANKLESHWAR
M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 23
5.2 POPULATION PROJECTION.
As of 2011 India census, Ankleshwar had a population of 140,839. Males constitute 53% of the
population and females 47%. 13% of the population is under 6 years of age.
6.0 PROPOSED INFRASTRUCTURE
6.1 PROCESSING AREA
The process area is covered plant area, raw material storage area, hazardous waste storage area,
workshop and utilities.
6.2 NON PROCESSING AREA
The non process area is covered Admin Building, toilet blocks, change room and security cabin.
6.3 GREEN BELT AREA
M/s. Sunny Chemicals,. is located at plot no:-6811, GIDC Estate, Ankleshwar, Dist- Bharuch,
Gujarat. Unit is having valid CCA-AWH-98146 for the manufacturing Synthetic Organic
Chemicals.. The total plot area of the unit is 703.45 sq meter in which 181.71 sq meter is total
green belt area.
6.4 SOCIAL INFRASTRUCTURE
The availability of basic amenities is covered as under:
• Training & Education: All the employees are being trained and educated periodically about
the hazardous nature of chemicals used in the process. Also, training for fire fighting, work
permits system, first aid, safe handling of hazardous chemicals and integrating safety, in all
activities.
• Medical facility: Pre-employment medical checkup at the time of employment. In order to
safe guard the health of the employees, all the employees undergo periodic health checkup.
• Drinking water: Unit has provided Aqua Guard/R.O at different places to provide purified
water for drinking purpose.
• Transportation: The unit is providing basic transportation facility to workers.
• Telegraph & Post: Unit has all the facilities like telephone, fax and internet for the
employees.
M/s. SUNNY CHEMICALS., ANKLESHWAR
M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 24
6.5 CONNECTIVITY
This industrial estate is well connected to Ahmadabad/Mumbai/Vadodara through the
Ankleshwar. Rail services and Road services are available in Ankleshwar.
6.6 DRINKING WATER MANAGEMENT
Average daily water consumption of unit is 5 KL/day for domestic purpose. GIDC water is a
source of domestic water.
6.7 INDUSTRIAL WASTE MANAGEMENT
The hazardous waste management and disposal is shown in table 13.
6.8 SOLID WASTE MANAGEMENT
The Solid waste management and disposal is shown in table 13.
6.9 SOURCE OF POWER
DGVCL is a main source of Power.
7.0 REHABILITATION AND RESETTLEMENT(R &R) PLAN
The proposed project is located in GIDC Estate, Ankleshwar. There will be no any human
settlement affected by proposed project. So, there is no requirement of any R & R Plan.
8.0 PROJECT SCHEDULE & COST ESTIMATES
8.1 PROJECT IMPLEMENTATION SCHEDULE
The details of project Implementation Schedule is given in below table.
TABLE: 17
PROJECT IMPLEMENTATION SCHEDULE
Project implementation schedule after getting NOC from GPCB
Sr. No. Activity Required Period
1. Civil work Immediately after getting NOC
2. Procurement of machinery 1 month after getting NOC
3. Eraction & installation of
machinery
Immediately after competition of activity no.2
4. Trial of machinery &
equipment
Within 1 months after competition of activity
no.3
5. Commercial activity 1 months after competition of activity no.4
8.2 ESTIMATED PROJECT COST
The details of Capital cost projection are given in table no. 6.
M/s. SUNNY CHEMICALS., ANKLESHWAR
M/s. JYOTI OM CHEMICAL REASERCH CENTER PVT .LTD.,ANKLESHWAR 25
9.0 ANALYSIS OF PROPOSAL
First preference will be given to local people for employment and Company will also try to
provide indirect employment opportunities by availing local contract services during
transportation and operational phase.
The company intends to donate 2 % of the profit to agencies like NGOs or social welfare
societies for projects carried out in nearby villages for their welfare and upliftment.