1 Intervento Dr Puster

download 1 Intervento Dr Puster

of 43

Transcript of 1 Intervento Dr Puster

  • 7/30/2019 1 Intervento Dr Puster

    1/43

    3 00000-30 Pu

    INTERNATIONAL REGULATIONS FOR SAFETY OF

    LASER PRODUCTS AND OF LASER PROCESSING MACHINES- AN OVERVIEW -

    Associazione Industriali

    Vicenza, 18.03.10

    Dipl.-Ing. Thomas Pster- Safety engineer -

    Paper: #

  • 7/30/2019 1 Intervento Dr Puster

    2/43

    3 00000-30 Pu

    International Regulations for

    Safety of Laser Products and forSafety of Laser Processing Machines- An Overview -

    Introduction

    EU-Legislation- Articles

    - Directives

    International Standards- ISO, CEN, UNI

    - IEC, CENELEC, CEI

    Cooperation between international standardizing bodiesIEC and ISO using the example of laser safety

    Approach to safety of laser processing machines- standards directly related to laser safety- standards related to safety of machinery

    Conclusions

    Contents

  • 7/30/2019 1 Intervento Dr Puster

    3/43

    3 00000-30 Pu

    International Regulations

    on Safety of Laser Safety

    The Jungle of Regulations

    Article 95

    EN 12100

    98/37/EC

    Article 137

    New Approach

    ISOIEC

    TypeA-, B-, C-

    Standards

    UNICENELEC

    CEN

    HarmonizedStandards

    2006/42/EC

    89/391/EEC

    IEC 60825-1

    ISO 11553-1

    ISO 13949-1

    EN 954-1

    EN 207Safety of

    Machinery

    IEC 60825-4

    safelaser

    processingm

    achine

    Article95

    Article137

    2006/42/EC

    ISO12100

    SystematicStructure

  • 7/30/2019 1 Intervento Dr Puster

    4/43

    3 00000-30 Pu

    European Legislation

    - Technology and Safety -

    European Directives(according to Amsterdam Treaty, 1999)

    APPROXIMATION OF LAWS

    Article 95

    Measures for the approximation of theprovisions laid down by law, regulation or

    administrative action in Member States;establishment and functioning of the internal

    market.

    SOCIAL PROVISIONS

    Article 137

    Improvement in particular of the workingenvironment to protect workers' healthand safety

    Framework Directives

    Generic Directives- sector specific

    Individual Directives- concerned with specific

    aspects of health and safety

  • 7/30/2019 1 Intervento Dr Puster

    5/43

    3 00000-30 Pu

    European Directives

    Framework Directive

    2001/104/EC, (7th December 2001)on medical devices

    2006/95/EC, (12th December 2006)on electrical equipment designed for use within certain voltage limits (low voltage)

    2006/42/EC, (17th May 2006)on safety of machinery

    2004/108/EC, (15th December 2004)on electromagnetic compatibility and repealing Directive 89/336/EEC

    Single Directive

    89/686/EEC, (21st December 1989)on personal protective equipment

    93/465/EEC, (22nd July 1993)concerning the modules for the various phases of the conformity assessment proceduresand the rules for the affixing and use of the CE conformity marking, which are intended to be used inthe technical harmonization directives

    Under Article 95Measures for the approximation of the provisions

  • 7/30/2019 1 Intervento Dr Puster

    6/43

    3 00000-30 Pu

    European Directives

    89/391/EEC, (12th June 1989)on the introduction of measures to encourage improvements in the safety and

    health of workers at work

    Framework Directive

    Under Article 137Safety and health of workers at work

    Single Directive

    2003/10/EC, (6th February 2003)on the minimum health and safety requirements regarding the exposure of workers to the risksarising from physical agents (noise)

    2004/40/EC, (29th April 2004)on the minimum health and safety requirements regarding the exposure of workers to the risksarising from physical agents (electromagnetic fields)

    2006/25/EC, (5th April 2006)on the minimum health and safety requirements regarding the exposure of workers to risksarising from physical agents (artificial optical radiation)

    98/24/EC, (7th April 1998)on the protection of the health and safety of workers from the risks related to chemical agents atwork (chemical agents)

  • 7/30/2019 1 Intervento Dr Puster

    7/43

    3 00000-30 Pu

    European Regulations related to Health and

    Safety at Work88/642/EEC: Protection of workers from the risks related to exposure to chemical,

    physical and biological agents89/391/EEC: Measures to encourage improvements in the safety and health of

    workers

    Directive on Physical Agents1992 proposed /

    1993 proposal withdrawn

    Directive onChemical Agents

    98/24/EC

    Directive onBiological Agents

    2005/54/EC

    NoiseDirective

    2003/10/EC

    VibrationDirective

    2002/44/EC

    EMFDirective

    2004/40/EC

    OpticalRadiationDirective

    2006/25/EC

    ArbSchLrmVibrationsV03/2007

    IndividualDirectives

    IndividualDirectives

    National Provisions

    Physical Agents (PhysV)

    Artikel 137

  • 7/30/2019 1 Intervento Dr Puster

    8/43

    3 00000-30 Pu

    International Standardization Bodies

    European Level

    National Level (Italy)

    International Level

  • 7/30/2019 1 Intervento Dr Puster

    9/43

    3 00000-30 Pu

    Hierarchy of the European Standards

    System

    Basic safety standards

    Safety group standards(generic standards)

    Subject or product

    safety standards

    TypeA Standards

    Design principles and

    basic concepts for machines

    Typ C Standards

    Specific safety requirements forspecial machines or machine types

    TypeB Standards

    B1 StandardsGeneral safety aspects

    B2 StandardsReference to specialprotective devices

  • 7/30/2019 1 Intervento Dr Puster

    10/43

    3 00000-30 Pu

    Standards related to Laser Safety(Examples of Type A, B und C-Standards)

    EC-DirectiveMachinery

    Type A-Standards(Basic standards)

    Type C-Standards(Product Standard)

    Basic requirements on safety and health

    Directive 89/392/EEC (consolidated by 98/37/EC, 2006/42/EC)

    Basic safety requirements

    ISO 12100 P1, P2 Safety of machinery - Basic concepts, general principlesfor design

    Type B-Standards(Generic standards)

    Type B1 Safety aspects

    ISO 13857 Safety of machinery - Safety distances to prevent hazard zonesbeing reached by upper and lower limbs

    ISO 13849-1 Safety of machinery - Safety-related parts of control systems -Part 1: General principles for design

    Type B2 Safety related devices

    ISO 13850 Safety of machinery - Emergency stop - Principles for design

    ISO 14119 Safety of machinery - Interlocking devices associated withguards - Principles for design and selection

    Detailed safety requirements for a particular machine or type of machines

    ISO 11553-2 Safety of machinery - Laser processing machines - Part 2:Safety requirements for hand-held laser processing devices

  • 7/30/2019 1 Intervento Dr Puster

    11/43

    3 00000-30 Pu

    Structuring of ISO/TC 172

    Structuring of ISO/TC 172

  • 7/30/2019 1 Intervento Dr Puster

    12/43

    3 00000-30 Pu

    Structuring of IEC/TC 76

    C - List of technical committees andubcommittees

    Total number of TC/SCs 174

    IEC Technical Committees 94

    IEC Subcommittees 80

    WG 1Optical radiation

    safety

    WG 3Laser radiationmeasurement

    WG 4Safety of

    medical laser

    equipment

    WG 5Safety of

    fiber optics

    communicationssystems

    WG 7High

    power lasers

    WG 8Development

    and

    Maintenanceof basic

    standards

    WG 9Non coherent

    sources

    JWG 10IEC/ISO

    Safety of lasersand

    laser equipmentin an

    Industrialmaterials

    processingenvironment

    IEC/TC 76

    Optical radiation safety and laser equipment

  • 7/30/2019 1 Intervento Dr Puster

    13/43

    3 00000-30 Pu

    Cooperation of ISO and IEC

    with regard to laser safety

    ISOTC 172

    SC 9

    WG 3Safety

    IECTC 76

    WG 10Safety

    JWG

    JointWorking

    Group

    Joint Working Group of ISO and IEC

  • 7/30/2019 1 Intervento Dr Puster

    14/43

    3 00000-30 Pu

    Steps on the way to elaborate an

    International Standard

    VotingYes/No

    Proposal of aStandard

    NationalWorking Group

    NWIP(New Work Item

    Proposal)

    WD(Working Draft)

    Consensus betweenExperts of WG

    CD(Committee Draft)

    Consensus within

    TC/SC

    Comments

    TC/SC

    VotingYes/No

    Proposal of aStandard

    NationalWorking Group

    NWIP(New Work Item

    Proposal)

    WD(Working Draft)

    Consensus betweenExperts of WG

    CD(Committee Draft)

    Consensus within

    TC/SC

    Comments

    TC/SC

    Objections /

    DIS

    (Draft InternationalStandard)

    Consensus

    FDIS(Final Draft

    International Standard)

    Final Text ofInternational

    Standard

    Publication ofInternational

    Standard

    Formal VotingYes/No

    Objections /Comments

    DIS

    (Draft InternationalStandard)

    Consensus

    FDIS(Final Draft

    International Standard)

    Final Text ofInternational

    Standard

    Publication ofInternational

    Standard

    Formal Voting

    Yes/No

  • 7/30/2019 1 Intervento Dr Puster

    15/43

    3 00000-30 Pu

    Development of an International Standard

    - Stages -

    Reference: DIN

  • 7/30/2019 1 Intervento Dr Puster

    16/43

    3 00000-30 Pu

    Machinery Directive

    2006/42/EC

    1. ESSENTIAL HEALTH AND SAFETY REQUIREMENTS

    1.5. RISKS DUE TO OTHER HAZARDS

    1.5.12 Laser radiation

    Where laser equipment is used, the following should be taken into account:

    laser equipment on machinery must be designed and constructed in such a wayas to prevent any accidental radiation,

    laser equipment on machinery must be protected in such a way that effective radiation,radiation produced by reflection or diffusion and secondary radiation do not damagehealth,

    optical equipment for the observation or adjustment of laser equipment on machinerymust be such that no health risk is created by laser radiation.

    ANNEX I

    Essential health and safety requirements relating to the design and constructionof machinery

    The essential health and safety requirements laid down in this Annex are mandatory;

  • 7/30/2019 1 Intervento Dr Puster

    17/43

    3 00000-30 Pu

    Changes of new Machinery Directive

    2006/42/EC(extract) Changes are especially prevalent with the conformity assessment procedure of Annex IV Machines (exempt

    from Type Examination). For the manufacturer the new directive opens up the option of self-certification with-out the participation of a test center, if they have a quality assurance procedure in accordance with Annex X.

    The basic safety and health requirements (Annex I) will in future require a risk assessment

    by the manufacturer. In the old Machinery Directive there are different procedures for proving the safety of machinery,

    exchangeable equipment, safety components, chains/ropes/belts for lifting purposes, Cardan shafts andload-carrying equipment.In the future the same machine regulations will also apply for these products. They will have to be distributedin the future with CE conformity assessment, declaration of conformity and the required user information.

    The requirements for "part-machines" (also referred to as "incomplete machines") have been re-formulatedin the new version of the Machinery Directive. Until now a manufacturer declaration was sufficient, but in thefuture the manufacturer will also have to supply a declaration of incorporation, which must specify whichrequirements of the directive apply to the part-machine and have been complied with. Installation instructionsmust be provided with the machines documentation.

    The delimitation of the Low Voltage Directive is no longer regulated as risk-related, but rather product-related.

    Clearer delimitation of the Machinery Directive for the Low Voltage Directive.

    Instead of a "hazard analysis" a risk assessment and "risk evaluation" are required.

    Internal production controls for series machines (Annex VIII).

    The validity of EC Type Examination certifications must be checked by the test center every 5 years.Manufacturers and test centers are obligated to retain the relevant technical documents for 15 years.

  • 7/30/2019 1 Intervento Dr Puster

    18/43

    3 00000-30 Pu

    3-Step Procedure given in ISO 12100-1

    Safety requirements3-Step Procedure given in ISO 12100-1

    p 1: Inherently safe design measures

    Step 2: Safeguarding andcomplimentaryprotective measures

    Step 3: Information for use- at the machine- in the instruction handbook

    Protective measures takenby the designer

    Protective measures takenby the user

    - Organization- Provision of additional safeguards- Personal protective equipment

    - complete shielding- contact control- safety PLC

  • 7/30/2019 1 Intervento Dr Puster

    19/43

    3 00000-30 Pu

    Risk Assessment

    DIN EN 1050 Safety of machinery Principles of hazard analysis

    Method of hazard analysisand Risk assessment :(examples)- What-if-method

    - Fault tree analysis- FMEA*- MOSAR*

    * Failure mode and effects analysisMethod organized for systematic analysis of risks

    DIN EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1: Principles

    AccordingtoDIN

    EN

    ISO1

    210

    0-1

    Determination ofmachine limits

    Hazardidentification

    yes

    no

    EndIs the

    machinesafe ?

    Risk

    analysis

    Risk reduction

    Iterative process to achieve safety

    Start

    Risk evaluation

    Risk estimation

    Risk

    assessment

  • 7/30/2019 1 Intervento Dr Puster

    20/43

    3 00000-30 Pu

    Standards directly related to laser safety

    - Examples -Responsibility of IEC

    IEC 60825 Safety of laser products

    P1 Equipment classificationand requirements

    P2 Safety of optical fibrecommunication systems (OFCS)

    P4 Laser guards

    P...

    IEC 60601-2-22 Medical electrical equipment

    Requirements for the basic safety

    and essential performance ofsurgical, cosmetic, therapeutic

    and laser equipment

    Responsibility of ISO

    ISO 11553 Safety of machineryLaser processing machines

    P1 General safety requirements

    P2 Safety requirements forhand-held laser

    processingdevices

    National responsibilitiesDIN 56912 Showlaser and Show-

    laser equipmentSafety requirements and

    control

    Responsibility of CENISO 12254 Screens for laser

    working placesSafety requirements andtesting

  • 7/30/2019 1 Intervento Dr Puster

    21/43

    3 00000-30 Pu

    Standards indirectly related to laser safety

    - Examples -

    EN 61040 Power and energy measuring detectors, Instruments, andequipment for laser radiation

    - standards of equipment

    - standards for measuring and interpretation

    EN ISO 11146 Lasers and laser-related equipment, Test methods for laser beamwidths divergence angles and beam propagation ratios

    P1 Stigmatic and simple astigmatic beamsP2 General astigmatic beams

    EN ISO 13694 Optics and optical instruments - Lasers and laser-related equipment,Test methods for laser beam power (energy) density distribution

    EN ISO 11145 Optics and photonics - Lasers and laser-related equipment,

    Vocabulary and symbols

  • 7/30/2019 1 Intervento Dr Puster

    22/43

    3 00000-30 Pu

    Overview about the series of standardsIEC 60825

    PartNo.

    Type Title and scope Designerof the

    Product

    Manufacturerof the

    Product

    User ofthe

    Product

    Manufacturerof safety-

    related parts

    Test

    method

    Hazard

    analysis

    1 Standard Equipment classification and requirements Yes yes yes yes yes yes

    2 Standard Safety of optical fiber communicationsystems

    yes yes yes yes yes yes

    3 TechnicalReport

    Guidance for laser displays and shows no no yes no no yes

    4 Standard Laser guards yes yes yes yes yes yes

    5 Technical

    Report

    Manufacturer's checklist for IEC 60825-1(good for safety report)

    yes yes no yes no no

    6 Technical

    Specification

    7 Technical

    Report

    8 Technical

    Report

    Guidelines for the safe use of laser beamson humans

    no no yes no no no

    9 Technical

    Report

    Compilation of maximum permissibleexposure to incoherent optical radiation

    no no yes no yes yes

    10 Technical

    Report

    Application guidelines and explanatory notesto IEC 60825-1

    yes yes no no yes no

    12 Standard Safety of free space optical communicationsystems used for transmission of information

    yes yes yes no yes yes

    14 Technical

    Report

    A user's guide no yes yes no no yes

  • 7/30/2019 1 Intervento Dr Puster

    23/43

    3 00000-30 Pu

    New regulations with regard to

    artificial optical radiation19. Single Directive 2006/25/EG on the minimum health and safety requirements regarding the exposureof workers to risks asing from physical agents(artificial optical radiation)

    National implementation until 27.04.2010

    Electromagnetic Radiation: 100 nm 1 mm

    Non-coherent radiation(each artificial optical radiation

    except for laser radiation)

    Coherent radiation(Laser radiation)

    International Standards

    National RegulationsELIA (BG)

    BGV B9BGI 5006

    IEC 62471

    BGV B2+ DA 2007

    IEC 60825-1

    Labeling of the area W 09 W 10

    Exposure limits

    (Time base)

    180nm 400nm

    Single-day exposition (8h = 30.000s)Annual exposition (value)380nm 1mmSingle-day exposition (value)

    Single-day exposition

    Exceptions: = vis: 0,25s

    No MPE alteration 400nm: >100s 1050nm: >10s

    pulsed LEDanalog to BGV B2

    LED

  • 7/30/2019 1 Intervento Dr Puster

    24/43

    3 00000-30 Pu

    Safety of Laser Products

    IEC 60825-1:Safety of laser products - Part 1: Equipment classification and requirements

    Main parts:

    - laser classification scheme

    - instructions to classify a laser product

    - engineering specifications

    - labelling of laser products

    Users guide in TR 60825-14

    Last substantial changes regarding the laser classification concept took place in 2001 (A2)

    From January 2004 for new laser products: classes 1, 1M, 2, 2M, 3R, 3B and 4.

    Classification into class 1 according to IEC 60825-1 is based on strict requirements:- Prevention of human access (above AEL class 1),

    - Provision for foreseeable fault conditions,

    - Coping of single-fault conditions.

    Class 1 laser products must be inherently safe and the user does not need to know that alaser product is integral part of the machine;

    - laser guards: in fault conditions (exposure of the guard) the laser radiation must beautomatically isolated,

    - human access (walk in access): the access is automatically detected followed by aninstantaneous isolation of laser radiation.

  • 7/30/2019 1 Intervento Dr Puster

    25/43

    3 00000-30 Pu

    Technical standards for screens/guards

    at laser work places

    Laser guards

    EN 60825-4: 2009

    Screens for laser working places

    EN 12254: 2008

    Laser radiationmax. 100 W mean powermax. 30 J single pulse energy

    intermittent/permanentpassive laser screens

    - continuous surveillance -

    for protection against laser radiation

    only (unintended exposure)

    not against secondary radiation

    Testing of laser resistance:

    d63 of laser beam >2 mm (>0,5 mm)Test-duration: EN 60825-1

    Laser radiationno power-/ energy limitation

    intermittent/permanent

    aktive and passive laser guards andscreens (applies to all elements of alaser guard)- also unattended automatic mode -

    Testing of laser resistance:

    determinaton of protective exposure

    limit (PEL)EN 60825-4, Clause 3.4:Requirements on testing

  • 7/30/2019 1 Intervento Dr Puster

    26/43

    3 00000-30 Pu

    Guarding around a

    laser processing machine

    according to IEC 60825-4

    Foreseeableexposure limit

    (FEL)Maximum reasonably foreseeable

    exposure at the front surfaceof the laser protective guard

    Protective exposure limit(PEL)

    Protective properties of the

    laser protective guardto prevent exceedingof AEL class 1

    at the rear surface

    Laser protective guard

    Process area

    Laser

    Laser processing machine

    Outside the laser protective guardLaser Class 1 (AEL)

  • 7/30/2019 1 Intervento Dr Puster

    27/43

    3 00000-30 Pu

    Risk analysis to design passive laser

    protective guards

    Question: when will a failure be recognized?(radiation hits the guard)

    Laser-protective guard must safely protect over this time

    Ref.: IEC 60825-4

    Recommended application

    automated production

    short-cycle operation with

    intermittent inspection

    processing under continuous

    surveillance

    Inspection interval

    30.000 s

    100 s

    10 s

    Test class

    T1

    T2

    T3

    Classification of the laser protective guards with given protection level (PEL)

  • 7/30/2019 1 Intervento Dr Puster

    28/43

    3 00000-30 Pu

    Safety of Laser Processing Machines

    ISO 11553-1:

    Safety of machinery - Laser processing machines - Part 1: General safety requirements

    Predominantly, an inherently safe machine is required(accessible radiation should not exceed MPE)

    Unauthorized access to danger zones shall be prevented by engineering measures.

    Applicable for functionally complete systems

    Main parts:

    - hazard analysis

    - risk assessment

    - engineering specifications

    - safety measures (for laser radiation and further standards)

    - information provided to the user

    The standard also permits administrative control measures and personal

    protective equipment to reduce risks by laser radiation.

    The machinery directive and the harmonized standards on safety of machinery requirethat no hazardous laser radiation is emitted from the machine;

    - laser guards: inspection intervals by operators can be used, to terminate the timeof the laser resistance of passive laser guards in fault conditions

    - human access (walk in access): the access can be restricted by administrative means

  • 7/30/2019 1 Intervento Dr Puster

    29/43

    3 00000-30 Pu

    Control of access

    People All, including thepublic

    Personnel untrainedin laser safety but not

    the public

    Authorizedand trained in

    lasersafety

    Location Unrestricted anduncontrolled

    RestrictedControlled

    Description of Locations

    Reference: ISO 11553-1

    Corresponding measures for control of access must be provided

  • 7/30/2019 1 Intervento Dr Puster

    30/43

    3 00000-30 Pu

    Embedded laser products- laser processing machines -

    Safety position

    switch withguard locking(magnetic lock)

    Interlock

    InterlockFiberconnector

    Safe fiber- temperature- breakage

    Laserguards/walls

    Control panel

    Safetyshutter

    SafetyPLC

    Restrictedarea

    Controlled area

    Operatingmode

    Safety door

    Emissionwarninglight

    Powersupply

    Powersupply

    stop

    12

  • 7/30/2019 1 Intervento Dr Puster

    31/43

    3 00000-30 Pu

    Protective measures for use of laser units

    Safe according

    DIN EN ISO 12100DIN EN ISO 11553-1

    safe as class 1

    Technical measures

    Safe according

    DIN EN 60825-1

    laser class 1

    Administrative measures

    Safety must be achieved byfollowing measures*:

    Technical measures

    The laser installation/unit must

    be inherently safe with regard to

    technic and design

    Type of safety measures for enclosed laser units

    *Laser units with restricted access

    Safety must be achieved byfollowing measures*:

  • 7/30/2019 1 Intervento Dr Puster

    32/43

    3 00000-30 Pu

    Areas of applications of different standardsrelated to functional safety

    Construction and risk assessment

    EN ISO 12100

    Functional and safety requirementson a safety-related control system

    Electrical safety aspects

    IEC/EN 60204

    Design and implementation of safety-relevant electrical control system

    EN ISO 13849SRP/CS as

    E/E/PES Hydraulics Pneumatics Mechanics

    IEC/EN 62061SRP/CS as E/E/PES

    SRECS

    Machinery

    IEC/EN 61508SRP/CS as E/E/PES

    IEC/EN 61511

    Process

    industry

  • 7/30/2019 1 Intervento Dr Puster

    33/43

    3 00000-30 Pu

    Controls and their safety functions

    SensorSensor ActuatorActuator

    acquisition of information

    - command- detect

    processing of information

    - control- evaluate

    performing of action

    - actuate- switch off

    Safety function

    ? B, 1, 2, 3, 4

    EN 954-1 Safety-related parts of control systems -EN ISO 13849-1 Part 1: General principles for design

    EN ISO 13849-2 Safety-related parts of control systems -Part 2: Validation

    Standards

    Control Categories

    Cat. 3: a single fault in each of these parts must not

    cause a loss of the safety function

    Cat. 4: an accumulation of faults must not cause theloss of the safety function

    Laser Class 1:

    Design of safety related devices

    - fail-safe- single-fault condition

    ProgrammableLogic Control

    ProgrammableLogic Control

  • 7/30/2019 1 Intervento Dr Puster

    34/43

    3 00000-30 Pu

    Iterative procedure for the design ofsafety related parts of controls (SRP/CS)

    Identify the required safety functions,performed by SRP/CS

    Define the safety function requirementsfor each safety function

    Determine the requiredPerformance Level PLr

    Design and technical realization of the safety functions:Identification of safety related parts,

    performing the safety function

    Determine and evaluate the Performance Level PLfor the above mentioned SRP/CS with regard to:

    category MTTFd DC CCF if applicable: Software

    Procedure ofrisk reductionISO 12100-1Protective measuredepends on a control

    Start

    Verification of PLFor a certain safety function:

    PL PLr

    Validation:Have all demands

    been achieved?

    Have all safety functionsbeen analyzed?

    yes

    yes

    yes

    no

    no

    no

    End

    Procedure ofrisk reductionISO 12100-1

    Steps

  • 7/30/2019 1 Intervento Dr Puster

    35/43

    3 00000-30 Pu

    Safety functions of controls

    - Emergency Stop(acc. IEC 60204-1 and ISO 13850)

    - Prevention of unexpected start-up(acc. ISO 14118)

    - Start/Stop-Control: controlled start(acc. IEC 60204-1)

    - Operation control device with automatic reset facility

    (acc. IEC 60204-1, EN 574)- Enabling switch, e.g. 3-step (in danger area)

    (acc. IEC 60204-1, EN 1088)

    Typical safety functions of a laser processing machine

    Safety related parts of controls (SRP/CS)

    requirements on SRP/CS as result of risk evaluation(leads typically to cat. 3 acc. EN 954-1 or ISO 13849-1)

  • 7/30/2019 1 Intervento Dr Puster

    36/43

    3 00000-30 Pu

    Hazard identification and risk evaluationRisk graph for the determination of the required

    performance level (PLr)

    1

    S1

    S2

    F1

    F2

    F1

    F2

    P1

    P2

    P1

    P2P1

    P2

    P1

    P2

    a

    b

    c

    d

    e

    L

    H

    DIN EN ISO 13849-1

    Legend

    1 Point at which the evaluation

    of the contribution to the riskminimization begins

    L Low contribution to risk minimizationH High contribution to risk minimizationPLr Required performance level

    PLr Risk parameters

    S Severity of potential injuryS1 Slight (normally reversible injury)S2 Serious (normally irreversible injury or death)F Frequency and/or exposure time to hazardF1 Seldom to not very frequent and/or exposure

    time to hazard is shortF2 Frequent to continuous and/or exposure timeto hazard is longP Possibility of preventing the hazard orlimiting the harmP1 Possible under certain conditions

    P2 Scarcely possible

    hi f G l

  • 7/30/2019 1 Intervento Dr Puster

    37/43

    3 00000-30 Pu

    SV1

    Control partsof the laser device

    Architecture of HLG control- HLG-Block diagram -

    Terms:

    B1/B2 SensorA1/A2 Amplifier

    G1/G2 Limit switch

    K1 PLC

    Q1/Q2 Safety relay

    SV1 Safety shutter

    K1

    A1B1

    A2B2

    G1

    G2

    A3B3

    A4B4

    G3

    G4

    K1

    Feedback

    Switch-off testfurther input-units(diverse functional principle)

    Channel 1

    Channel 2

    Line 1

    Line 2

    Q1

    Q2

    Control partsof the laser device

    K1 signal check- plausibility- simultaneity

  • 7/30/2019 1 Intervento Dr Puster

    38/43

    3 00000-30 Pu

    Control categories defined in EN 954-1

    Cat. Summary of requirements System behavior 1) Principle forachieving safety

    B The safety-related parts of controlsystems and/ or their protective devicesand their components shall be designed,

    constructed, selected and combined inaccordance with the applicable standardsin such a way that they can withstand theexpected influences and effects.

    The occurrence of a faultcan cause the loss of thesafety

    function.

    Predominantlycharacterized bythe selection of

    components.

    1 The requirements of B shall be satisfied.

    Approved components and approvedsafety principles must be applied.

    The occurrence of a fault

    can cause the loss of thesafety function, but theprobability that one willoccur is lower than in B.

    Predominantly

    characterized bythe selection ofcomponents.

    2 The requirements of B and the use of

    approved safety principles shall beensured. The safety function shall bechecked at appropriate intervals by themachine control system.

    The occurrence of a fault

    can cause the loss of thesafety function between thetest intervals. The loss ofthe safety function isdetected by the test.

    Predominantly

    characterized bythe structure.

  • 7/30/2019 1 Intervento Dr Puster

    39/43

    3 00000-30 Pu

    Control categories defined in EN 954-1

    Cat. Summary of requirements System behavior 1) Principle forachieving safety

    3 The requirements of B and the use of approved

    safety principles shall be ensured. Safety-

    related parts shall be designed so that:

    An single fault in each of these parts does notcause the loss of the safety function.

    The single faults are detected whenever thisis reasonably possibly.

    If a single fault occurs,the safety function isalways maintained.Some but not all faultsare detected. Anaccumulation ofundetected faults canlead to loss of the safetyfunction.

    Predominantlycharacterizedby the structure.

    4 The requirements of B and the use of proven

    safety principles shall be ensured. Safety-

    related parts shall be designed so that:

    A single fault in each of these parts does not

    cause the loss of the safety function.The single fault is detected with or before thenext request to the safety function, or if this isnot possible, an accumulation of faults may notcause the loss of the safety function.

    If faults occur the safetyfunction is alwaysmaintained.

    The faults are detected

    in time to prevent a lossof the safety function.

    Predominantlycharacterizedby the structure.

    l i

  • 7/30/2019 1 Intervento Dr Puster

    40/43

    3 00000-30 Pu

    Personal protective eyewear

    Laser protection

    glassesDIN EN 207

    Protection level

    L1 - L10

    Laser adjustment

    glassesDIN EN 208

    Protection level

    R1 - R5

  • 7/30/2019 1 Intervento Dr Puster

    41/43

    3 00000-30 Pu

    Laser-eye protection / Testing

    Requirements on testing acc. to cat.II:- one-time type examination test (by independend testing laboratory)- monitoring of manufacturing process by independend testinglaboratory is not stipulated (only by manufacturer himself)

    European Directive 89/686/EEC; (93/95/EEC); (96/58/EC) on

    the approximation of the laws of the Member States relating to personal protective equipment(PPE-Directive)

    PPE and also eye-protection is categorized into 3 different risk levels for assessment :

    - cat.I: simple risk- cat.II: intermediate risk

    - cat.III: complex risk

    Laser protection glasses are assigned to cat.II

    Have to be marked with CE-mark

    In comparison: Reqirements of DIN GS tests*- EU-type examination test,- Re-examination tests periodically,- Impartial sampling out of the manufacturing process,- Testing of testing sets and quality assurance at the manufacturing plant.*all tests carried out by independend testing laboratory voluntarily by the manufacturer

    C l i

  • 7/30/2019 1 Intervento Dr Puster

    42/43

    3 00000-30 Pu

    Conclusions

    The international and national regulations, provisions and technical standards with regard toety of laser products and safety of laser processing machines are very complex.

    The systematic approach of the European legislation to structure all directives and harmonizedstandards helps to compile relevant requirements and information.

    The appreciation of European standards to international standards also improves the situation.

    Manufacturers of ready-to-use laser processing machines must comply with a number of standardson machine safety also relevant for laser safety (to declare conformity). Especially requirements of the control of the laser radiation have to be met in order to prevent

    human access to laser radiation above the maximum permissible exposure (MPE)- Standards on functional safety, safety controls and safety related parts of controls (SRP/CS)

    Generally, regulations are based on both scientific knowledge and basic values of a community. Therefore, regulations are subject to continuous development and changes

    Existing standards dealing with laser safety provide substantial information on how to designa safe laser product or laser processing machine.

    Standards must cope with new developments and applications- such as LED, SLD, HLD or high-power laser remote welding,- this applies also to personal protective equipment (PPE) against laser radiation

    and especially to protective clothing, for which requirements should be defined andtest methods should be developed.

  • 7/30/2019 1 Intervento Dr Puster

    43/43

    3 00000-30 Pu

    Thank you very much foryour attention