037-ITP FOR VESSELS AND COLOUMNS.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No : 5887

Project Document Number: T- 4.250.924 Project Rev.: C Page 2 of 17

Purchase Order Number:

2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

J C 14.02.09 Company Comments Incorporated SK EO AG CCI

I C 17.01.09 Issued for Review (As Required) SK EO AG IFR

H

C

04.12.08 Ready for Construction SK EO AG RFC

G B 29.10.08 Issued for Review FB EO AG IFR

F B 28.10.08 Issued for Review FB EO AG IFR

E B 17.09.08 Issued for Review SK EO AG IFR

D A 28.06.08 Ready For Construction FB EO AG RFC

C O 30.03.08 Issued for Company comments BR UA ZG ICC

B 15.03.08 Issued for Review BR UA ZG IFR

A 10.03.08 Issued for Internal Review BR UA ZG IIR

C O 30.03.08 Issued for Company comments BR UA ZG ICC

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDE ENGINEERING AG

Document Title:

ITP FOR VESSEL AND COLUMNS

Contractor

Gama Qatar Co. W. L. L.

Document No.

LOC470 GAM ITP QAC GTL 037 J

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T-4.250.924

Rev No: C

QSGTL PEARL PROJECT

Document No.: GAM-ITP-QAC-GTL-037

C2 ASU Construction Works

ITP FOR VESSELS & COLUMNS DATE: 14.02.2009 REV. J

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test

Frequency Reference Document Acceptance Criteria

Responsible Party

Verifying Documents S X C A

T-4.250.924 Rev. C Page 4

1.0 DOCUMENTATION

1.1 Contractor drawings, project specifications, manuals, codes

100% - - TECHINICAL

OFFICE - H R R

1.2 Lifting studies (For Heavy Equipments)

100%

T.4.234.084 - HSSE - H H W

2.0 EQUIPMENT

2.1

Equipment identification and name plate verification

100% T.4.250.947

Approved Name plate drawings

STORE

INCHARGE GAM-QCR-QAC-GTL-080 I S S

2.2 Receiving inspection

100% T.4.250.927;T.4.250.947

Approved drawing

Vendor Instruction Manual

STORE

INCHARGE GAM-QCR-QAC-GTL-080 I I S

2.3 Storage, preservation and documentation(FSI)

100% T.4.250.932; T.13.377.803

Approved drawing,

DEP 70.10.70.11,

T.13.377.454E,T.13.376.921

Vendor instruction Manual

FSI GAM-QCR-QAC-GTL-069 I I S

3.0 INSTALLATION

3.1

Foundation complete (including anchor bolts, chipping pocket depths etc.) and

accepted

100% T.4.250.947

Approved drawing, DEP 34.19.20.31;T.13.376.358

QCI MC Check Record

3.2 Ref. Item code 3.1

QSGTL PEARL PROJECT






Item Activity Test


Responsible Party


T-4.250.924 Rev. C Page 5

3.3 Ref. Item code 3.1

3.4 Shims installation 100% T.4.250.947 Approved Drawings

Vendor Instructions QCI

GAM-QCR-QAC-GTL-122 I I I

3.5 Leveling and orientation 100% T.4.250.947:T.13.377.803

Approved drawings and Vendor Instructions;

0100-W-SP-1301

QCI GAM-QCR-QAC-GTL-122 GAM-QCR-QAC-GTL-115

H I S

3.6 Horizontality / Verticality 100% T.4.250.947

Vendor Instruction Manual, Approved Drawings

0100-W-SP-1301


I I S

3.7 Anchor Bolts Tightening 100% T.4.250.947

Vendor Instruction Manual: Approved Drawings;

DEP 34.19.20.31


I I I

3.8 Settlement monitoring 0% T-4.250.947 Vendor Instruction Manual QCI Refer T-4.250.947

Clause 13.7

3.9 Grouting 100% T.4.250.545

DEP34.19.20.31,

T.13.376.358;Manufacturer Instructions

QCI GAM-QCR-QAC-GTL-025 I I S

3.10 Temporary earthing 0% T-4.250.947 Approved drawings QCI Refer – T-4.250.947

3.11 Deleted

QSGTL PEARL PROJECT






Item Activity Test


Responsible Party


T-4.250.924 Rev. C Page 6

3.12 Internal parts and accessories Installation

0% DELETED

3.13 Leak Testing of Internals 0%

3.14 Fillings Deleted- not in Gama Scope-

3.15 Nozzle flange face inspection (prior to piping connection)

QCI Refer ITP-033; clause 7.2

3.16 Piping connection and blind installation including piping alignment to vessel

QCI Refer ITP-033; clause 7.2

3.17 External accessories (Platforms/Ladders, etc.)

QCI Refer ITP-026

3.17.1 Accessories welding 100% Applicable WPS IFC Drawings QCI GAM-QCR-QAC-GTL-161 I S S

3.18 Equipment If any Damage during installation

100% T.4.250.947 - QCI GAM-QCR-QAC-GTL-127 I I R

4.0 FINAL INSPECTION

4.1 See clause 3.15

4.2 Internal Cleaning (FSI) Refer ITP-033 clause 7.15

4.3 Refer ITP-033; clause 7.21

4.4 Permanent Gasket for

Manhole 100% T.4.250.947

Approved drawing ,Vendor Manual Instructions

0100-W-SP-2001

QCI GAM-QCR-QAC-GTL-122 H W I

4.5 Final Internal inspection prior to Vessel Closure

100% T.4.250.947; T.4.250.943 DEP 61.10.08.11; QCI GAM-QCR-QAC-GTL-122 H W W

QSGTL PEARL PROJECT






Item Activity Test


Responsible Party


T-4.250.924 Rev. C Page 7

4.6

Installation Satisfactorily

Completed (Excluding

painting & Insulation)

100% T.4.250.947

Approved drawing ,Vendor Manual Instructions

QCI GAM-QCR-QAC-GTL-122 I I S

4.7 General Punch List (Clearing) 100% T-4.250.947 - QCI Linde Punch List H H R

4.8 Equipment Final Closure 100% T-4.250.947 - QCI GAM-QCR-QAC-GTL-133 H H I

4.9 Compile documentation /

Records for hand over. 100% T.4.250.947 T.13.377.355G QCI ALL REPORTS H H R

GROUT POUR CARD (PRE/POST POUR)

C2-ASU GTL PROJECT

Form No: GAM-QCR-QAC-GTL-025 Rev. O Inspection Gr.:

ITP No.: Laboratory:

Record No: Date:

TAG NO.: LOCATION:

DESCRIPTION: DRAWING:

TYPE OF GROUT: QUANTITY OF GROUT:

Item

No.

TYPE OF ACTIVITY

GAMA - QC CONTRACTOR COMPANY THIRD PARTY REMARKS

Signature Date Signature Date Signature Date Signature Date

1.0 Setting Out

2.0 Concrete Surface Preparation

3.0 Equipment / Surface Alignment 4.0 Formworks

5.0 Isolation Joint N/A N/A N/A N/A N/A N/A N/A N/A

6.0 Metal Surface Preparation

7.0 Mixing / Placing / Finishing of Grout (1)

8.0 Curing of Grout (1)

9.0 Removal of Shims N/A N/A N/A N/A N/A N/A N/A N/A 10.0 Mixing / Placing / Finishing of Grout (2) 11.0 Curing of Grout (2)

12.0 Sealant to Isolation Joint N/A N/A N/A N/A N/A N/A N/A N/A

13.0 Final Inspection Remarks:

Name Date Signature

GAMA QATAR

CONTRACTOR (Linde)

QSGTL or its PMC

GAM-QCR-QAC-GTL-041 Rev. O

C2 ASU PEARL GTL PROJECT

RASLAFFAN INDUSTRIAL CITY

BOLT TIGHTENING INSPECTION REPORT

Subcontract Ref.: Report No.:

Item Description: Inspection Date:

Item Location / Area:

Test Code No.:

Subsystem: ITP No.:

Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):

INSPECTIONS

Item No/Spool No

Mark No./Joint No Bolting Bolt Tightening (Torque Value)

Inspector’s Signature Grade Size

ORGANIZATIONS DATE NAME SIGNATURE

Accepte

d B

y THIRD PARTY REP.

GAMA REP.

LINDE REP.

QSGTL OR its PMC REP.

PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.: DESCRIPTION: LOCATION:

MANUFACTURER: DRG.NO.: RFI NO:

MONTH

1 2

3 4 5 6

7

8

9

10

11

12

ACTIVITY Month

Date Checked

Check all internal and accessories storage is acceptable

Visual Check : Is there any damage

Check for protective covers on all the openings

Check all warning labels,like N2 warning plate are existent

Actual Pressure level

Required Pressure Level

GAMA SIGN WITH DATE

LINDE SIGN WITH DATE

QSGTL or its PMC

NOTE:


STORAGE, PRESERVATION AND NITROGEN PURGING REPORT

FORM NO:

SHT:


RAS LAFFAN INDUSTRIAL CITY


EQUIPMENT RECEIPT CHECK SHEET

ITEM No: PO No: REQ No:

UNIT No: MANUFACTURER :

ITEMS TO BE CHECKED INSPECTOR

INITIAL REMARKS

1 Name Plate

2 Preparation and painting

3 Desiccant installed

4 Moisture present

5 Nozzle flange faces acceptable

6 Temporary nozzle protection acceptable

7 Internals and accessories complete and storage acceptable

8 Purge - pressure:

Purge monitoring date: Pressure

Date of initial inspection:

Name and signature of Inspector:

GAM-QCR-QAC-GTL-115 Rev. O PAGE 1 OF 2

EQUIPMENT LEVELLING & ALIGNMENT REPORT

Report No:

Date:

PROJECT: C2 ASU PEARL GTL PROJECT-RAS LAFFAN INDUSTRIAL CITY

Tag No: Manufacturer: Drg. No:

Equip. Description

No. of reading Orientation Elevation Plumpness Tolerance Remarks

ORIENTATION : ACCEPTED REJECTED

LEVELLING REQUIRED ACTUAL ACC REJECTED

GRADIENT / SLOPE

REQUIRED

ACTUAL ACC REJECTED

GAM-QCR-QAC-GTL-115 Rev. O PAGE 2 OF 2

REMARKS: …………………………………………………………………………………………………….. …………………………………………………………………………………………………………………… …………………………………………………………………………………………………………………… ……………………………………………………………………………………………………………………

GAMA LINDE QSGTL or its PMC

Name

Sign

Date


RAS LAFFAN INDUSTRIAL CITY

COLUMN / VESSEL INSTALLATION PROCESS SHEET

Item/Tag No: Report No:

Item Description: Date:

Drawing No: Area:

System No: Sub System:

Item No

Description

Signature & Date

Gama Linde QSGTL

1. Foundation complete, level & accepted

2. Shim & Set

3. Erection

3.1 Orientation correct

3.2 Elevation correct

3.3 Vessel plump

3.4 Anchor bolts tight

3.5 Grouted

4. Internals inspected

5. Cleanliness checked

Remarks:

The Installation of the above Equipment has been satisfactorily completed in accordance with the Drawings & Specifications

ORGANIZATIONS

DATE NAME SIGNATURE

GAMA QATAR REP

LINDE REP

QSGTL REP


QQQ AAA TTT AAA RRR

PROJECT: C2 ASU PEARL GTL PROJECT –RAS LAFFAN INDUSTRIAL CITY

Originator Date of observation:

Discipline:

Location / Area:

Unit No :

SYSTEM NUMBER:

Drawing / Specification Numbers

Description of Discrepancy/Observation (Be specific, events, time, date, location, etc :)

Corrective Action:

Originator: Name: _____________________________Signature: _____________________Date: ________________

NCR Required YES NO (Circle one) CTQ to Contractor Required YES NO (Circle one) Remarks if any: Site Engineer: Name: _______________________ Signature: ________________ Date: ______________ QA/QC Manager: Name: _________________________ Signature: _______________ Date: ______________

Discrepancy Corrected/Remarks: GAMA Representative: Name: ____________________ Signature: ______________ Date: ________________

Close-out of Corrective Action - Remarks: NCR No.: ___________________ CTQ No: ______________ Site Engineer: Name: ___________________ Signature: __________________ Date: ___________

DISTRIBUTION (Original QA/QC file)

QA/QC Manager Site Manager

Site Engineer Project Manager

Construction Manager Originator


SITE INSPECTION REPORT

REPORT NO.:

DATE:

C2 ASU PEARL GTL PROJECT RAS LAFFAN INDUSTRIAL CITY

Equipment Box-Up Acceptance Sheet

Report No:

Date:

Area:

QQQ AAA TTT AAA RRR

It is hereby certified that the Equipment referenced has been mechanically completed in accordance with Drawings, Specifications, Inspection and Test Records. The referenced Equipment is ready for box-up.

Equipment No

Equipment Designation

Vendor / Manufacturer

PID No

C h e c k l i s t Accepted GAMA

Accepted VENDOR

Accepted LINDE

Accepted QSGTL

1 Name Plate, CE-marking (if applicable)

2 Internals installed

3 Internal piping installed

4 Fillings completed

5 Refractory completed

6 Internal transport protection removed

7 Equipment internally clean and dry

8 Nozzles / manholes closed acc. drawing

9 Specified blind flanges installed

10 Specified nozzle gaskets installed

11 Specified bolts and nuts installed

12 Specified torques applied

13 Bolts lubricated (covers, manholes)

14

Remarks /

ORGANIZATIONS

NAME

DATE

SIGNATURE

GAMA

VENDOR

LINDE

QSGTL or its PMC


Welder

ID

1

Visual

InspectionLocation RemarksWPS No

VISUAL INSPECTION REPORT FOR EQUIPMENT/STRUCTURAL STEEL

Date of

Acceptance Visual

Inspection

Name :

Project Name : ASU C2 PEARL GTL PROJECT Date :

Report No :

SL

No

GAM-QCR-QAC-GTL-161 REV. O

ProcessEquipment TypeName of Welder

Company / PMC QCLINDE QC

Date :

Note: Acceptence Criteria-

Prepared By Checked By: GAMA QATAR QC

Signature :

037-ITP FOR VESSELS AND COLOUMNS.pdf

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Transcript of 037-ITP FOR VESSELS AND COLOUMNS.pdf