033-ITP FOR PIPING INSTALLATION AG AND UG.pdf

Pearl GTL Project

LINDE ENGINEERING

Shell Project No: HP-3000-QAT Contractor Project No: 5887

Project Document Number: T- 4.250.918 Project Rev.: A Page 2 of 10

Purchase Order Number:

2MH127

Tag/Item Number(s): N/A

Unit(s): ASU

PCWBS: Z

QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

D A 27.07.08 Ready for Construction AB EO AG RFC

C O 23.12.07 Issued for Company comments BR AU/MC ZG ICC

B 15.12.07 Issued for Review BR AU/MC ZG IFR

A 02.12.07 Issued for Internal Review BR AU/MC ZG IIR

GAMA Rev.

Project Rev

Date Description Prepared

By Checked

By

Approved By

Status

No. No. ORIGINATOR

LINDEGINEERING AG

Document Title:

INSPECTION TEST PLAN FOR PIPING INSTALLATION A/G AND U/G

Contractor

Gama Qatar Co. W. L. L.

Document No. LOC470

GAM ITP QAC GTL 033 D

Org.

Code

Doc.

Type

Disc. Code

Geogr. Area

Seq.

No

Rev. No

Vendor Code

Project Document Number: T-4.250.918

Rev No: A

QSGTL PEARL PROJECT Document No.: GAM-ITP-QAC-GTL-033

C2 ASU Construction Works

ITP FOR PIPING INSTALLATION -AG/UG (FSI) DATE: 27.07.08 REV. D

S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)

I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)

Item Activity Test

Frequency Reference Document Acceptance Criteria

Responsible Party

Verifying Documents S X C A

T-4.250.918 Rev.A Page 4 of 10

1.0

DOCUMENTATION

1.1 Contractor isometric drawings / Spool drawings

100%

T.4.234.542;T.4.250.935; T.4.250.936

RFC QCI RFC H R R

1.2 Approved W.P.S.

100%

T.4.251.025; T.4.250.938

DEP 30.10.60.18;ASME SEC IX;ASME B31.3;

T.13.377.441;T.13.377.433E;

WI GAM-QCR-QAC-GTL-106 H H R

1.3 Approved PQRs 100% T.4.251.025; T.4.250.938 WI GAM-QCR-QAC-GTL-105 H H S H

1.4

Welder Performance Qualifications

100%

T.4. T.4.250.939 WI

GAM-QCR-QAC-GTL-100 WSD-QC 2

WSD-QC 3

H H W

1.5 Verify calibration of inspection, measuring and test equipment

100%

T.4.250.915 DEP 30.10.60.18; T.13.377.433E;

T.13.377.441; T.13.377.437E QCI Calibration certificate H I / R R

2.0 MATERIALS

2.1 Receiving inspection / Verification of Material

100% T.4.250.927;T.4.250.928; T.13.376.797E; T.13.377.438E QCI LINDE MRCR SYSTEM H I R

2.2 Storage & Segregation of Material

100%

T.4.250.927;T.4.250.928; T.4.250.932

T.13.377.454E; T.13.377.438E QCI H I R

2.3 Welding consumable control & storage procedure

100%

WPSs / PQRs; T.4.250.931

ASME SEC II PART C

DEP 30.10.60.18; T.13.377.433E; T.13.377.437E

T.13.377.441;T.4.096.687

WI Test certificate 3.1 B H I I / R






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T-4.250.918 Rev. A Page 5 of 10

2.4 Cutting /Transfer of heat No.s

100% Drawings;T.4.250.928

DEP 30.10.60.18; ASME B 31.3 T.13.377.433E; T.13.376.815E

DEP 31.38.01.11; DEP 31.38.01.31; T.13.376.796E;

QCI GAM-QCR-QAC-GTL-072 H I S

2.5 PAMI 100% T.4.250.934;T.4.250.938 WI WSD-QC 4 H I S

3.0 WELDING

3.1 Welder identification and

performance verification 100% T.4.250.938;T.4.250.939

DEP 30.10.60.18; T.13.377.433E ; T.13.377.441 ASME B 31.3

WI WSD-QC 2 H I I / R

3.2 Issue of welding consumable to welder

100% T.4.250.931: T.4.250.938 WI GAM-QCR-QAC-GTL-060 H I S

3.3 Fit-up and tack welding 100% T.4.250.938;T.4.250.936

WPSs / PQRs

DEP 30.10.60.18;ASME B 31.3 T.13.377.433E; DEP 31.38.01.31;

T.13.376.796E; T.13.377.441 WI

GAM-QCR-QAC-GTL-098

H I S

3.4 Root pass visual inspection

100% T.4.250.938;T.4.250.935; T.4.250.937

DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

WI I I S

3.5

Root pass magnetic check for

Stainless steel materials

100%

T.4.250.938

DEP 30.10.60.18 T.13.377.433E

WI GAM-QCR-QAC-GTL-098 H I S

3.6

Dissimilar joint welding

100% WI GAM-QCR-QAC-GTL-107 H H H






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T-4.250.918 Rev. A Page 6 of 10

3.7

Inter pass temp controlling /

cleaning

100%

T.4.250.938 DEP 31.38.01.31;ASME B31.3

T.13.376.796E; WI AS PER WPS I I S

3.8

Arc strike control and repair 100% T.4.250.938 DEP 30.10.60.18;ASME B 31.3

T.13.377.433E; T.13.377.441

WI GAM-QCR-QAC-GTL-042 GAM-QCR-QAC-GTL-043

I I S

3.9 Weld identification and marking

100% T.4.250.938;T.4.250.935 WI GAM-QCR-QAC-GTL-098 I I S

3.10

Welding, purge log (St-steel), process parameter monitoring

100%

T.4.250.938; T.4.250.901 WPSs / PQRs

DEP 30.10.60.18;ASME B31.3 T.13.377.433E; T.13.377.441 DEP

31.38.01.31; T.13.376.796E; WI GAM-QCR-QAC-GTL-090 I I S

3.11 Visual Inspection of Welds 100% T.4.250.931 DEP 30.10.60.18; ASME B31.3 T.13.377.433E; T.13.377.441

WI GAM-QCR-QAC-GTL-098 H H S

4.0 POST WELD HEAT TREATMENT

4.1 PWHT 100%

T.4.250.913;T.4.250.938 DEP 30.10.60.18;ASME B31.3

T.13.377.433E DEP 31.38.01.31; T.13.376.796E; T.13.377.441

WI GAM-QCR-QAC-GTL-083 I I I

4.2

HARDNESS Test (if required)

100% WI WSD-QC 5 S/R S/R S/R

5.0 NON DESTRUCTIVE EXAMINATION

5.1 Radiographic Film Interpretation/

ultrasonic examination 100% T.4.250.914;T.4.250.938

DEP 31.38.01.31; ASME B31.3 T.13.376.796E;

WI WSD-QC 6 WSD-QC 7

H I / R I / R






Item Activity Test


Responsible Party


T-4.250.918 Rev. A Page 7 of 10

5.2

Liquid Penetrant 100%

T.4.250.909;T.4.250.938 WI WSD-QC 9 H I / R I / R

5.3 Magnetic particle 100% T.4.250.911;T.4.250.938 WI WSD-QC 8 H I / R I / R

5.4 FERRITE CHECK 100% T.4.250.933 DEP 30.10.60.18; T.13.377.433E

;T.13.377.441 WI WSD-QC 10 H I / R I / R

6.0 REPAIR CONTROL

6.1 Repair authorization 100% T.4.250.940 DEP 30.10.60.18; T.13.377.433E WI

GAM-QCR-QAC-GTL-097

H H I / R

6.2

Removal of defects 100% T.4.250.940 ASME B31.3 WI H I I

6.3 Repair welding 100% T.4.250.940; T.4.250.901 DEP 30.10.60.18;ASME B31.3 T.13.377.433E;T.13.377.441

WI H W I

6.4

PWHT control 100% T.4.250.913 DEP 30.10.60.18;ASME B31.3

T.13.377.433E; T.13.377.441 DEP 31.38.01.31; T.13.376.796E;

WI GAM-QCR-QAC-GTL-083 S/R S/R S/R

6.5 Hardness test (if required) 100% T.4.250.912 WI WSD-QC 5 H I / R I / R

6.6 NDE of repaired weld 100% T.4.250.940;T.4.250.938 DEP 31.38.01.31;ASME B 31.3

T.13.376.796E; WI SAME AS ACTIVITY 5.0 H I / R I / R

6.7 NDE (TRACERS) 100% T.4.250.940;T.4.250.938 ASME B 31.3 WI WSD-QC 11 H I / R I / R

7.-0 FINAL INSPECTION

7.1 Dimensional check 100% T.4.250.936;

Spool Drawings

ASME B 31.3;DEP 31.38.01.31; T.13.376.796E;DEP 31.38.01.11;

T.13.376.815E QCI GAM-QCR-QAC-GTL-091 H I W

7.2 Flanges Alignment 100% T.4.250.936 DEP 31.38.01.11; T.13.376.815E; ASME B 31.3;DEP 31.38.01.31; T.13.376.796E;DEP 61.10.08.11

QCI GAM-QCR-QAC-GTL-058 H W I






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T-4.250.918 Rev. A Page 8 of 10

7.3 Torquing of bolts 100% T.4.250.936 DEP 31.38.01.11; T.13.376.815E QCI GAM-QCR-QAC-GTL-041 H W W

7.4 Hydraulic Tensioning of bolting in special flanges/components

100% T.4.250.936 DEP 31.38.01.11; T.13.376.815E QCI GAM-QCR-QAC-GTL-041 H H W

7.5 Piping properly supported

100% T.4.250.936

DEP 31.38.01.11;ASME B 31.3 T.13.376.815E;DEP

31.38.01.29:T.13.376.807E QCI GAM-QCR-QAC-GTL-091 H H W

7.6 Installation of spring supports

100% T.4.250.936

DEP 31.38.01.11; T.13.376.815E; DEP 31.38.01.29; T.13.376.807E

QCI GAM-QCR-QAC-GTL-093 H H W

7.7 Installation of cold/special supports

100% T.4.250.936 QCI GAM-QCR-QAC-GTL-092 H W W

7.8 Support base grouting (if required)

100%

T.4.250.935 DEP 34.19.20.31;

T.13.376.815E;ASME B 31.3 QCI GAM-QCR-QAC-GTL-086 H W I

7.9 Painting of support

100% T.4.250.916 DEP 30.48.00.31; T.13.376.799 QCI/WI GAM-QCR-QAC-GTL-055 H W S

7.10 Inspection and verification of

orifice meter run installation 100% T.4.250.936

DEP 31.38.01.11; T.13.376.815E DEP 61.38.10.10;T.13.375.791E

QCI GAM-QCR-QAC-GTL-095 H W W

7.11 Valve installation (direction of

flow) 100% T.4.250.936

DEP 31.38.01.11; T.13.376.815E ASME B 31.3

QCI GAM-QCR-QAC-GTL-091 H W / R I

7.12 Installation of bellows 100% T.4.250.936 QCI GAM-QCR-QAC-GTL-094 H W W

7.13 Installation of inline items 100% T.4.250.936 QCI GAM-QCR-QAC-GTL-091 H I / R I

7.14 Test pack preparation and

submission 100%

T.4.250.908;Test Pack

DEP 31.40.40.38;DEP 61.10.08.11

QCI H H I

7.15 Preparation of pre-test punch

list 100% QCI GAM-QCR-QAC-GTL-066 H H H






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T-4.250.918 Rev. A Page 9 of 10

7.16 Clearance of pre-test punch

list 100% QCI H H H

7.17 As-built documentation 100% T.4.250.908;T.4.250.936 DEP 31.40.40.38;T.13.377.441 QCI H H I / R

7.18 Material traceability records 100% T.4.250.928 T.13.377.438E QCI GAM-QCR-QAC-GTL-072 H W I

7.19 Check of welding / NDE

records 100% T.4.250.908; T.4.250.938 DEP 31.40.40.38 WI

GAM-QCR-QAC-GTL-087 NDE REPORTS

H H R

7.20 Calibration verification and Installation of safety / Relief valves

100%

T.4.250.936; T.4.250.915 DEP 31.38.01.11; T.13.376.815E QCI GAM-QCR-QAC-GTL-111 H H W

7.21 Pressure test 100%

T.4.250.908 DEP 31.38.01.11; T.13.376.815E; ASME B 31.3;DEP 31.38.01.31;

T.13.376.796E QCI

GAM-QCR-QAC-GTL-065 GAM-QCR-QAC-GTL-112

H H H

7.22 Preparation of post test punch list

100%

T.4.250.908 DEP 61.10.08.11 QCI GAM-QCR-QAC-GTL-067 H H I

7.23 Post test punch list clearance 100%

T.4.250.908 QCI GAM-QCR-QAC-GTL-067 H H W

7.24 Flawless Start-up Initiative (FSI) - Cleanliness

Internal

Cleaning

T.13.377.360 Rev E

&T.4.096.688

No external materials inside the pipe & Internal Cleaning shall be

done before erection the pipe

Site Eng

Visual I H I

7.25 Flawless Start-up Initiative (FSI) - Tightness

a) Loose Bolt

b) Wrong Type of

Bolt c) Bolt

tightening

T.13.377.360 Rev E,

DEP 31.38.01.11- Gen Full Tight without leak Site Eng

Joint Integrity Control Procedure T.13.377.453 , T.13.376.815 & Flaw

List

I H I






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Responsible Party


T-4.250.918 Rev. A Page 10 of 10

7.26 Turn over of quality documents 100%

T.4.250.908: T.4.251.035 QCI QC DOSSIER H I / R

033-ITP FOR PIPING INSTALLATION AG AND UG.pdf

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