01 17-12 itp tools training and other resources -pump-fan-motor focus panel
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Transcript of 01 17-12 itp tools training and other resources -pump-fan-motor focus panel
1 | Advanced Manufacturing Office eere.energy.gov
ADVANCED MANUFACTURING OFFICE
Technology Deployment Resources for Industry
Bill Orthwein, CEMAdvanced Manufacturing Office, Office of Energy Efficiency and Renewable Energy
U.S. Department of EnergyJanuary 17, 2012
2 | Advanced Manufacturing Office eere.energy.gov
Advanced Manufacturing Office
Improve national energy security, climate, environment, and economic competitiveness by transforming the way U.S. industry uses energy.
Advance manufacturing capability for economic competitiveness.
Research & Development
Develop advanced technologies addressing the top opportunities across industry to save energy, reduce emissions, and increase competitiveness
Technology DeploymentLeverage state, utility, and other local resources to help industry save energy today by improving energy management practices
• Next Generation Materials• Innovative Manufacturing
Processes
• Better Plants• ISO 50001• Superior Energy
Performance
3 | Advanced Manufacturing Office eere.energy.gov
AMO supports manufacturers in rapidly adopting energy efficient technologies, practices, and management approaches by providing:
Resources for Industry
Software Tools• Process heating, steam,
motors, pumps, and fans• Plant Energy Profiler• Energy and carbon
baselining• Energy management
Training• Introductory courses via
webinars• Advanced/Qualified
Specialist• Certified Practitioners
Information• Technical knowledge• Fact and tip sheets• Case studies• Sourcebooks• Design and retrofit
guidelines• EERE Information Center
Savings Assessments• In-plant, peer-to-peer• Industrial Assessment
Centers (IACs)
Standards• SEP plant
certification• ISO 50001• System
assessments
http://www1.eere.energy.gov/industry/saveenergynow/resources.html
4 | Advanced Manufacturing Office eere.energy.gov
ISO 50001 Energy Management Standard
• Establishes a framework for industrial and commercial facilities and organizations to manage energy.
• Offers companies an international approach for
– Corporate sustainability programs
– Energy cost reduction initiatives
– Demand created along the manufacturing supply chain
http://www1.eere.energy.gov/energymanagement/index.html
Foundational Tool
Status of ISO 50001
• Published June 15, 2011
• Available for purchase from ANSI
• Developed by ISO Project Committee 242; United States and Brazil led effort with the United Kingdom and China
• 59 countries participated, 14 of which observed
5 | Advanced Manufacturing Office eere.energy.gov
Energy Management Resources
3
6 | Advanced Manufacturing Office eere.energy.gov
E-Guide for ISO 50001 Implementation
AMO Technology Deployment – Better Plants
Energy Management (EM) Resources Suite
Opportunities Analysis and Prioritization Tools
Corporate-, Facility- and Project-Level
Other ResourcesON AMO’S WEBSITE
Fact Sheets I Source Books I Implementation Guide I Webcasts I Standards and Protocols
(4) Reality Check: Stop!
Look! Can I Go?
(3) Develop Opportunities,
Objectives, and Resources
(2) Profile Your Energy
Situation
(1) Getting Started
(5) Manage Current State and
Improvements(7) Sustain
and Improve the System
(6) Check the System
Plant Energy Profiler (ePEP)
EnPI 2.0(Energy
Performance Indicator Calculator)
E-Tool Box Technical System Area Tools,
Calculators/Small Tools, Scorecards, and Tip Sheets
Online Learning
Management System
7 | Advanced Manufacturing Office eere.energy.gov
DOE Power Based Software Decision Support Tools
Available via the Website
• Motor Master + Assists in energy-efficient motor selection and management. (International)
• Pumping System AssessmentTool Assesses the efficiency of pumping system operations.
• Fan System Assessment Tool quantifies potential benefits of a more optimally configured fan system
• Air Master+ Provides comprehensive information on assessing compressed air systems.
• Industrial Facilities Tool Assesses HVAC, Lighting .. upgrade opportunities.
8 | Advanced Manufacturing Office eere.energy.gov
• Upgraded Industrial Facilities Scorecard
• Air Compressor Optimization Calculator
– Outside Air Intake Calculator
– Air Pressure Reduction Calculator
– Air Leak Loss Calculator
– Synthetic Lubricant Savings
– Waste Heat Recovery Calculator
– Vortex Nozzles for Cleaning
• Boiler Excess Air Tune-up
• CO2 Equivalent Calculator
• Daylighting tool
• Investment Payback Calculator Mobile Application
• Notched V-Belt
• Photovoltaic Tool
• Flat Plate Water Heater Tool
• Parabolic Trough Water Heater Tool
• Energy-Efficiency Opportunity Assessment Tool for Chemical Plants and Refineries Running at Low Utilization Rates
• VSD Calculator for Fans
• VSD Calculator for Pumps
Small Tools Released August 2011
9 | Advanced Manufacturing Office eere.energy.gov
Training at several levels for:
• Onsite, and online self-paced end-user training
– System focused
– Mechanical Insulation
– Energy Management
• Qualified Specialist training and certification(2 days)
• Certified Practitioner training and credentialing (2-3 days)
– Energy Management
– 4 Systems
Software Tool-Related Training
See www.eere.energy.gov/industry for details
10 | Advanced Manufacturing Office eere.energy.gov
http://www.superiorenergyperformance.net/certified_practitioners.html
Fall 2011: First class for Certified Practitioners in Energy Management Systems
• Certified Practitioners in Energy Management Systems: Help facilities implement the ISO 50001 energy management standard
• Certified Practitioner in [Type] System: Perform compressed air, process heating, pumping, or steam system assessments using ASME system assessment standards to help facilities meet energy performance improvement requirement
• SEP Lead Auditors and SEP Performance Verifiers: Perform third-party audits to verify that a facility meets Superior Energy Performance requirements
Certified Practitioners
Significant training and skill are required for appropriate application of the energy management standard, system assessment standards, and the M&V Protocol.
11 | Advanced Manufacturing Office eere.energy.gov
Websitehttp://www1.eere.energy.gov/industry/
Pump/Fan/Motors Sub Page http://www1.eere.energy.gov/industry/bestpractices/motors.html
Other Resources
12 | Advanced Manufacturing Office eere.energy.gov
AMO’s Publication and Product CatalogAllows Searching or Browsing by Topic
http://www1.eere.energy.gov/library/browsebytopic.aspx?Page=6
13 | Advanced Manufacturing Office eere.energy.gov
Energy Management Resources
3
14 | Advanced Manufacturing Office eere.energy.gov
• Paul Scheihing, Tech Deployment team lead and Superior Energy Performance(202) 586-7234
• Bill Orthwein, Tool and Related Training Development(202) 586-3807
• Andre de Fontaine, Save Energy Now LEADER (Better Plants) and Supply Chain (202) 586-6585
• John Smegal, Workforce Development: Certified Practitioner and IAC programs(202) 287-6225
• Scott Hutchins, National Partnership Development(202) 586-0670
• Sandy Glatt, States and Utilities(303) 275-4857
How Can I Contact AMO?
http://www1.eere.energy.gov/industry/