PowerFlex 70 and 700 Packages for Fan and Pump Applications

PowerFlex 70 and 700 Packages for Fan and Pump ApplicationsCatalog Numbers 21V, 21W

Installation Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Rockwell Software, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Summary of Changes

This manual contains new and updated information.

New and Updated Information

This table contains the changes made to this revision.

Topic Page

Updated the Catalog Number Explanation (Interbus and Remote I/O communication options, and style C packages, are no longer available for sale)

9

Main Input Disconnect Package (style A)

Updated AC input power terminal block specifications (style A) 14

Updated layout drawings to show new input power terminal block (style A) 30

Updated outline drawings to show new disconnect switch/operator handle (style A) 40

Updated replacement part numbers (style A) for some of these parts: disconnect switch, operator handle, and operator shaft.

119

Three-contactor Full-feature Bypass with Disconnect Package (style B)

Updated AC input power terminal block specifications (style B) 57

Updated layout drawings to show new input power terminal block (style B) 86

Updated outline drawings to show new disconnect switch/operator handle (style B) 95

Updated replacement part numbers and horsepower ratings (style B) for some of these parts: disconnect switch, operator handle, operator shaft, bypass contactor, drive input contactor, drive output contactor, and overload relay.

123

Removed all style C packages (style C packages are no longer available for sale). –

Added Fuse, Circuit Breaker, and Short Circuit Current Specifications 117

Added an index to this manual. 131

Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013 3

Summary of Changes

Notes:

4 Rockwell Automation Publication 21VW-IN001D-EN-P - July 2013

Table of Contents

Preface About This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1Main Input Disconnect Package(style A)

Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Schematic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Chapter 2Three-contactor Full-feature Bypass with Disconnect Package(style B)

Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Customer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62Parameter Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64Drawing Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68Schematic Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71Inter-connect Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83Layout Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86Outline Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Chapter 3Mechanical Installation Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Lifting and Mounting the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108Watts Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Appendix ATechnical Specifications Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Fuse, Circuit Breaker, and Short Circuit Current Specifications. . . . . 117


Table of Contents

Appendix BReplacement Parts Main Input Disconnect Package (style A) . . . . . . . . . . . . . . . . . . . . . . . . . 119

Three-contactor Full-feature Bypass with Disconnect Package(style B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131


Preface

The purpose of this manual is to provide basic installation and operation information for PowerFlex® 70 and 700 packages for fan and pump applications.

These additional manuals are required to properly install and operate the PowerFlex 70 and 700 packages for fan and pump applications:

• PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001

• PowerFlex 700 Adjustable Frequency AC Drives User Manual, publication 20B-UM001.

About This Publication This manual is intended for qualified personnel. You must be able to program and operate adjustable frequency AC drives. In addition, you must have an understanding of the parameter settings and functions.

What Is Not in This Manual This manual is intended to provide basic installation and operation information. For this reason, the following topics have not been included in this manual:

• Specifications• Troubleshooting• Starting• Programming and parameters

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for detailed information including specifications, troubleshooting, starting, programming, and parameters for the drives.

Manual Conventions To help differentiate parameter names and liquid crystal display (LCD) text from other text, the following conventions are used:

• Parameter Names appear in [brackets]. For example: [DC Bus Voltage].

• Display Text appears in “quotes.”For example: “Enabled.”

Topic Page

About This Publication 7

What Is Not in This Manual 7

Manual Conventions 7

General Precautions 8

Catalog Number Explanation 9

Additional Resources 10

Technical Support 10


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Preface

General PrecautionsATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing, or repairing this assembly. Component damage can result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures can result in malfunction of the system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage.

ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the voltage at the drive (Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for test point locations). The voltage must be zero.




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Preface

Catalog Number Explanation �e PowerFlex 70 and 700 packages for fan and pump applications catalog numbering scheme is shown below.

Position

1-3 4 5-7 8 9 10 11 12 13 14 15 16 17 18 19

21V D 2P1 A 3 A Y N A E C 0 B N - LRa b c d e f g h i j k l m n o

aDrive

Code Type

21V PowerFlex 70 Drive

21W PowerFlex 700 Drive

bVoltage Rating

Code Voltage Ph.

X 208V AC 3

D 480V AC 3

E 600V AC 3

c1ND Rating

208V, 60Hz Input

Code Amps Frame kW (Hp)

4P2 4.8 B 0.75 (1.0)

6P8 7.8 B 1.5 (2.0)

9P6 11 B 2.2 (3.0)

015 17.5 C 4.0 (5.0)

022 25.3 D 5.5 (7.5)

028 32.2 D 7.5 (10)

042 43 D 11 (15)

c2ND Rating

480V, 60Hz Input


2P1 * 2.1 B 0.75 (1.0)

3P4 * 3.4 B 1.5 (2.0)

5P0 * 5.0 B 2.2 (3.0)

8P0 * 8.0 B 4.0 (5.0)

011 * 11 C 5.5 (7.5)

014 * 14 C 7.5 (10)

022 * 22 D 11 (15)

027 * 27 D 15 (20)

034 * 34 D 18.5 (25)

040 * 40 D 22 (30)

065 * 65 E 37 (50)

052 * 52 E 30 (40)

077 § 77 4 45 (60)

096 § 96 5 55 (75)

125 § 125 5 75 (100)

156 § 156 6 90 (125)

180 § 180 6 110 (150)

248 § 248 6 132 (200)

§ PowerFlex 700 options only.* PowerFlex 70 options only.

c3ND Rating

600V, 60Hz Input


3P9 * 3.9 B 2.2 (3.0)

6P1 * 6.1 B 4.0 (5.0)

9P0 * 9.0 C 5.5 (7.5)

011 * 11 C 7.5 (10)

017 * 17 D 11 (15)

022 * 22 D 15 (20)

027 * 27 D 18.5 (25)

032 * 32 D 22 (30)

041 * 41 E 30 (40)

052 * 52 E 37 (50)

062 § 62 4 45 (60)

077 § 77 5 55 (75)

099 § 99 5 75 (100)

125 § 125 6 90 (125)

144 § 144 6 110 (150)

dEnclosure

Code Enclosure

A IP 20, NEMA Type 1

eHIM

Code Operator Interface

0 Blank Cover

2 Digital LCD

3 Full Numeric LCD

5 Prog. Only LCD

fDocumentation

Code Type

A User Manual

gBrake IGBT

Code w/Brake IGBT

seYY

N § No

Brake IGBT is standard on PowerFlex 70Frames B, C, D and E, and optional onPowerFlex 700 Frames 4, 5 and 6.

§ PowerFlex 700 options only.

hInternal Brake Resistor

Code w/Resistor

Y Yes

oNN

Brake resistor only available for PowerFlex 70:208V Frames B, C & D, 480V Frames B, C & D,600V Frames B and C.

iEmission

Code CE Filter

seYA

N No

PowerFlex 70 600V ratings only.

jComm Slot

Code Version

B BACnet

C ControlNet (Coax)

D DeviceNet

E EtherNet/IP

H RS-485 HVAC

L LonWorks

P PROFIBUS DP

Q ControlNet (Fiber)

S RS-485 DF1

N None

kControl & I/O

Code Control I/O Volts

A Standard 24V DC/AC

C Enhanced 24V DC

PowerFlex 700 options only.

PowerFlex 70 options only.

lFeedback

Code Feedback

0 None

mPackage

Code Description

A Main Input Disconnect

B3 Contactor Full

Feature Bypass withDisconnect

n

Reserved

oOptions

Code Description

LR Input Line Reactor

Only available with Package Code A and Bdrives 1.0…10 HP @ 208V, 1.0…25 Hp @ 480Vand 3.0…25 HP @ 600V.

§ PowerFlex 700 options only.* PowerFlex 70 options only.

R * Remote I/O

InterbusI *

The comm slot option is no longer available for sale.

C *3 Contactor Basic

Bypass withDisconnect

The style C package is no longer available for sale.


Preface

Additional Resources These documents contain additional information concerning related products from Rockwell Automation.

You can view or download publications athttp:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Technical Support For technical support contact information, see Rockwell Automation Support on the back cover.

Resource Description

PowerFlex 70 Adjustable Frequency User Manual, publication 20A-UM001 Provides the basic information needed to install, start, and

troubleshoot the PowerFlex 70 and 700 drives.PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001

PowerFlex 70 & 700 Adjustable Frequency AC Drive Reference Manual, publication PFLEX-RM001 Provides specification and operation details for the

PowerFlex 70 and 700 drives.PowerFlex 70 Enhanced Control and 700 Vector Control Reference Manual, publication PFLEX-RM004

Industry Installation Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-AT003

Provides basic information for enclosure systems and environmental/location considerations (to help protect against environmental contaminants), and power and grounding considerations needed to properly install AC drives.

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001

Provide the basic information needed to properly wire and ground pulse width modulated (PWM) AC drives.

Preventive Maintenance of Industrial Control and Drive System Equipment, publication DRIVES-TD001

Provides a checklist as a guide for preventive maintenance of industrial control and drive equipment.

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control, publication SGI-1.1

Provides general guidelines for the application, installation, and maintenance of solid-state control with an emphasis on personnel safety.

A Global Reference Guide for Reading Schematic Diagrams, publication 100-2.10

Provides a simple cross-reference of common schematic/wiring diagram symbols used throughout various parts of the world.

Guarding Against Electrostatic Damage, publications 8000-4.5

Provides an overview of the causes of electrostatic discharge (ESD), and how you can guard against the damage caused by ESD.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.


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Chapter 1


This chapter describes the features and operation for the main input disconnect package (style A).

Hardware Overview The main input disconnect package (style A) combines an adjustable frequency AC drive with a means for disconnecting input power within a single package. Input power is connected to the PowerFlex drive through a door interlocked fuse disconnect switch.

Main Disconnect Switch (DS1)

An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks.

Main Fuses (FU1…FU3)

Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table 1 on page 12. The input fuse ratings listed in Table 1 on page 12 are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit.

Topic Page

Hardware Overview 11

Electrical Installation 13

Parameter Defaults 17

Drawing Index 21

Schematic Drawings 24

Inter-connect Drawings 27

Layout Drawings 30

Outline Drawings 40

ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 1 on page 12. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.


Chapter 1 Main Input Disconnect Package (style A)

The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V. Table 1 - Fuse Recommendations

Drive Rating Fuse Rating

Input Voltage kW Hp Amps

208V AC, 3-phase

0.75 1.0 10

1.5 2.0 15

2.2 3.0 20

4.0 5.0 20

5.5 7.5 35

7.5 10 40

11 15 80

480V AC, 3-phase

0.75 1.0 6.0

1.5 2.0 10

2.2 3.0 10

4.0 5.0 15

5.5 7.5 20

7.5 10 20

11 15 35

15 20 35

18.5 25 60

22 30 70

30 40 80

37 50 100

45 60 150

55 75 175

75 100 200

90 125 250

110 150 350

132 200 400


Main Input Disconnect Package (style A) Chapter 1

Electrical Installation Input Power Wiring

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about input power wiring recommendations and selection.

Follow these steps to connect AC input power to the drive package.

1. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 2 on page 14.

600V AC, 3-phase

2.2 3.0 10

4.0 5.0 15

5.5 7.5 20

7.5 10 20

11 15 35

15 20 35

18.5 25 60

22 30 70

30 40 80

37 50 100

45 60 150

55 75 175

75 100 200

90 125 250

110 150 350

Table 1 - Fuse Recommendations (Continued)



ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment.





2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminalsL1, L2, and L3 on the fused disconnect switch.

3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 2 on page 14.

Table 2 - AC Input Power Terminal Block Specifications

Output Power Wiring

Refer to the PowerFlex 70 Adjustable FrequencyAC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about output power wiring recommendations and selection.

Voltage Rating

kW Hp Maximum Wire Size(1) mm2 (AWG)

(1) Maximum/minimum sizes that the terminal block accepts - these are not recommendations. If national or local codes require sizes outside the range, lugs can be used.

Minimum Wire Sizemm2 (AWG)

Recommended TorqueN•m (lb•in)

208V AC

0.75…3.7 1…5 10.0 (8) 2.5 (14) 1.6 (14)

5.5…7.5 7.5…10 25 (4) 2.5 (14) 2.8 (25)

11 15 50 (1) 4.0 (12) 4.0 (35.4)

480V AC

0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)

11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)

22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)

45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)

90…132 125…200 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)

600V AC

0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)

11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)

22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)

45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)

90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)

ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.






Follow these steps to connect AC output power wiring from the drive to the motor.

1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 3 on page 15.

Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads.

2. Connect the three-phase AC output power motor leads to terminalsU, V, and W (T1, T2, and T3) on the power terminal block on the drive.

3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 3 on page 15.

Table 3 - AC Output Power Terminal Block Specifications

Voltage Rating

kW Hp Maximum Wire Size(1)

mm2 (AWG)




208V AC0.75…4.0 1…5 4.0 (12) 0.34 (22) 0.6 (5)

5.5…11 7.5…15 10.0 (8) 0.75 (18) 1.4 (12)

480V AC

0.75…7.5 1…10 4.0 (12) 0.34 (22) 0.6 (5)

11…22 15…30 10.0 (8) 0.75 (18) 1.4 (12)

30…37 40…50 25 (4) 2.5 (14) 2.71 (24)

45 60 35 (2) 10.0 (8) 4.0 (35)

55 75 55 (1/0) 2.5 (14) (2)

(2) Refer to terminal block label inside drive.

75 100 70 (2/0) 25 (4) (2)

90…132 125…200 120 (4/0) 2.5 (14) 6 (52)

600V AC

0.75…7.5 1…10 4.0 (12) 0.34 (22) 0.6 (5)

11…22 15…30 10.0 (8) 0.75 (18) 1.4 (12)

30…37 40…50 25.0 (4) 2.5 (14) 2.71 (24)

45 60 35 (2) 10.0 (8) 4.0 (35)

55 75 50.0 (1/0) 2.5 (14) (2)

75 100 70.0 (2/0) 25 (4) (2)

90…110 125…150 120 (4/0) 2.5 (14) 6 (52)



Control and Signal Wiring

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about control and signal wiring.

The control I/O terminal block on the drives provide terminals for interfacing customer supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Typical customer control and signal wiring is shown on the inter-connect drawings Figure 4 on page 27, Figure 5 on page 28 and Figure 6 on page 29.

Follow these steps to connect control and signal wiring to the drive package.

1. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. I/O terminal block specifications are listed in Table 4 on page 16.

Control and signal wires must be separated from power wires by at least 0.3 m (1 ft).

2. Connect the control and signal wiring to the I/O terminals on the drive.

3. Tighten the I/O terminals to the proper torque according to drive type as shown in Table 4 on page 16.

Table 4 - I/O Terminal Block Specifications

Voltage Rating


mm2 (AWG)




208V AC 0.75…11 1…15 1.5 (16) 0.05 (30) 0.5 (4.4)

480V AC0.75…37 1…50 1.5 (16) 0.05 (30) 0.5 (4.4)

45…132 60…200 2.5 (14) 0.34 (22) 0.6 (5.2)

600V AC0.75…15 1…20 1.5 (16) 0.05 (30) 0.5 (4.4)

18.5…110 25…150 2.5 (14) 0.34 (22) 0.6 (5.2)





Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for detailed information on parameters and programming.

Parameter DefaultsMain Input Disconnect Package (style A)

Parameter Name Number Default

Output Freq 001 Read Only

Commanded Freq 002 Read Only

Output Current 003 Read Only

Output Voltage 004 Read Only

Flux Current 005 Read Only


Output Power 007 Read Only

Output Powr Fctr 008 Read Only

Elapsed MWh 009 Read Only

Elapsed Run Time 010 Read Only

MOP Frequency 011 Read Only

DC Bus Voltage 012 Read Only

DC Bus Memory 013 Read Only

Elapsed kWh 014(1) Read Only

Analog In1 Value 016 Read Only


Ramped Speed 022(1) Read Only

Speed Reference 023(1) Read Only

Commanded Torque 024(1) Read Only

Speed Feedback 025(1) Read Only

Rated kW 026 Read Only

Rated Volts 027 Read Only

Rated Amps 028 Read Only

Control SW Ver 029 Read Only

Motor Type 040 Induction

Motor NP Volts 041 Drive Rating Based

Motor NP FLA 042 Drive Rating Based

Motor NP Hertz 043 Drive Rating Based

Motor NP PRM 044 Drive Rating Based

Motor NP Power 045 Drive Rating Based

Mtr NP Pwr Units 046 Drive Rating Based

Motor OL Hertz 047 Motor NP Hz/3

Motor OL Factor 048 1.00

Motor Poles 049(1) 4

Motor Cntl Sel 053(2) 3 “FAN/PumpV/Hz”

Maximum Voltage 054 Drive Rated Volts

Maximum Freq 055 110.0 or 130.0 Hz

R

Compensation 056Bits 0 - 60101111

Flux Up Mode 057 “Manual”

Flux Up Time 058 0.000 Secs

SV Boost Filter 059 500

Autotune 061 “Calculate”

IR Voltage Drop 062 Based on Drive Rating

Flux Current Ref 063 Based on Drive Rating

Ixo Voltage Drop 064 Based on Drive Rating

Autotune Torque 066(1) 50%

Inertia Autotune 067(1) “Ready”

St Acc Boost 069 Based on Drive Rating

Run Boost 070 Based on Drive Rating

Break Voltage 071 [Motor NP Volts] × 0.25

Break Frequency 072 [Motor NP Hz]× 0.25

Speed Units 079 0 “Hz”

Feedback Select] 080 0 “Open Loop”

Minimum Speed 081 0.0

Maximum Speed 08250.0 or 60.0 Hz (volt class)[Motor NP RPM]

Overspeed Limit 08310.0 Hz300.0 RPM

Skip Frequency 1 084 0.0 Hz



Skip Freq Band 087(2) 1.0 Hz

Speed/Torque Mod 088(1) 1 “Speed Reg”

Speed Ref A Sel 090(2) 1 “Analog In 1”

Speed Ref A Hi 091 Maximum Speed

Speed Ref A Lo 092 0.0

Speed Ref B Sel 093(2) 18 “DPI Port 1”

Speed Ref B Hi 094 Maximum Speed

Speed Ref B Lo 095 0.0

TB Man Ref Sel 096 1 “Analog In 1”


ockwell Automation Publication 21VW-IN001D-EN-P - July 201

TB Man Ref Hi 097 Maximum Speed

TB Man Ref Lo 098 0.0

Pulse Input Ref 099 Read Only

Jog Speed 1 100 10.0 Hz

Preset Speed 1 101 5.0 Hz

Preset Speed 2 102(2) 5.0 Hz







Trim % Setpoint 116(1) 0.0%

Trim In Select 117 2 “Analog In 2”

Trim Out Select 118 0 (Disable)

Trim Hi 119 60.0 Hz

Trim Lo 120 0.0 Hz

Slip RPM @ FLA 121 Based on [Motor NP RPM]

Slip Comp Gain 122 40.0

Slip RPM Meter 123 Read Only

PI Configuration 124 0 (Disable)

PI Control 125 0 (Disable)

PI Reference Sel 126 0 “PI Setpoint”

PI Setpoint 127 50.00%

PI Feedback Sel 128 0 “PI Setpoint”

PI Integral Time 129 2.00 Secs

PI Prop Gain 130 1.0

PI Lower Limit 131 –[Maximum Freq]–100%

PI Upper Limit 132 +[Maximum Freq] 100%

PI Preload 133 0.0 Hz100.0%

PI Status 134 Read Only

PI Ref Meter 135 Read Only

PI Fdback Meter 136 Read Only

PI Error Meter 137 Read Only

PI Output Meter 138 Read Only


3 17




PI BW Filter 139(1) 0.0 Radians

Accel Time 1 140(2) 20.0 Secs


Decel Time 1 142(2) 20.0 Secs


DB While Stopped 145(1) 0 “Disabled”

S Curve % 146(2) 20%

Current Lmt Sel 147 0 “Cur Lim Val”

Current Lmt Val 148

[Rated Amps] × 1.5 (Equation yields approximate default value.)

Current Lmt Gain 149 250

Drive OL Mode 150 3 “Both–PWM 1st”

PWM Frequency 151

4 kHz2 kHz(Frames 4…6,600/690VAC)

Droop RPM @ FLA 152(1) 0.0 RPM

Regen Power Limit 153(1) –50.0%

Current Rate Limit 154(1) 400.0%

Stop Mode A 155(2) 0 “Coast”

Stop Mode B 156(2) 1 “Ramp”

DC Brake Lvl Sel 157 0 “DC Brake Lvl”

DC Brake Level 158 [Rated Amps]

DC Brake Time 159 0.0 Secs

Bus Reg Ki 160 450

Bus Reg Mode A 161 1 “Adjust Freq”

Bus Reg Mode B 162(2) 0 “Disabled”

DB Resistor Type 163 0 “None”

Bus Reg Kp 164(2) 1200

Bus Reg Kd 165 1000

Flux Braking 166(1) 0 “Disabled”

Powerup Delay 167(1) 0.0 Secs

Start At PowerUp 168(2) 1 “Enabled”

Flying Start En 169(2) 1 “Enabled”

Flying StartGain 170 4000

Auto Rstrt Tries 174 0

Auto Rstrt Delay 175(2) 30.0 Secs

Gnd Warn Level 177(1) 3.0 Amps

Sleep-Wake Mode 178 0 “Disabled”

Sleep-Wake Ref 179 2 “Analog In 2”


18 R

Wake Level 180 6.000 mA,6.000 Volts

Wake Time 181 1.0 Secs

Sleep Level 182 5.000 mA,5.000 Volts

Sleep Time 183 1.0 Secs

Power Loss Mode 184 0 “Coast”

Power Loss Time 185 0.5 Secs

Power Loss Level 186(3) Drive Rated Volts

Load Loss Level 187(1) 200.0%

Load Loss Time 188(1) 0.0 Secs

Shear Pin Time 189(1) 0.0 Secs

Direction Mode 190(2) 2 “Reverse Dis”

Save HIM Ref 192 0 Hz

Man Ref Preload 193(3) 0 “Disabled”

Save MOP Ref 194(2) At Pwr Down

MOP Rate 195 1.0 Hz/s30.0 RPM/s

Param Access Lvl 196(2) 3 “Fan/Pump”

Reset To Defalts 197 0 “Ready”

Load Frm Usr Set 198 0 “Ready”

Save To User Set 199 0 “Ready”

Reset Meters 200 0 “Ready”

Language 201 0 “Not Selected”

Voltage Class 202 Based on Drive Cat. No.

Drive Checksum 203 Read Only

Dyn UsrSet Cnfg 204(1) 0 “Disabled”

Dyn UsrSet Sel 205(1) 0 “Disabled”

Dyn UsrSet Actv 206(1) 0 “Disabled”

Drive Status 1 209 Read Only


Drive Alarm 1 211 Read Only


Speed Ref Source 213 Read Only

Start Inhibits 214 Read Only

Last Stop Source 215 Read Only

Dig In Status 216 Read Only

Dig Out Status 217 Read Only

Drive Temp 218 Read Only

Drive OL Count 219 Read Only

Motor OL Count 220 Read Only



Fault Speed 224 Read Only

Fault Amps 225 Read Only

Fault Bus Volts 226 Read Only

Status 1 @ Fault 227 Read Only

Status 2@ Fault 228 Read Only

Alarm 1 @ Fault 229 Read Only

Alarm 2@ Fault 230 Read Only

Testpoint 1 Sel 234 499


Testpoint 1 Data 235 Read Only


Fault Config 1 238Bits 0…1501x1001000x000xx

Fault Clear 240 0 “Ready”

Fault Clear Mode 241 1 “Enabled”

Power Up Marker 242 Read Only

Fault 1 Code 243 Read Only

Fault 1 Time 244 Read Only







Fault 5 Code 251(3) Read Only

Fault 5 Time 252(3) Read Only


Fault 6Time 254(3) Read Only





Alarm Config 1 259Bits 0…15000000x00000000x

Alarm Clear 261(3) 0 “Ready”

Alarm 1 Code 262(3) Read Only







3




DPI Baud Rate 270 1 “500kbps”

Drive Logic Rslt 271 Read Only

Drive Ref Rslt 272 Read Only

Drive Ramp Rslt 273 Read Only

DPI Port Sel 274(1) “DPI Port 1”

DPI Port Value 275(1) Read Only

Logic Mask 276(1) 1 - Control Permitted

Start Mask 277 (See Logic Mask)

Jog Mask 278 (See Logic Mask)

Direction Mask 279 (See Logic Mask)

Reference Mask 280 (See Logic Mask)

Accel Mask 281 (See Logic Mask)

Decel Mask 282 (See Logic Mask)

Fault Clr Mask 283 (See Logic Mask)

MOP Mask 284 (See Logic Mask)

Local Mask 285 (See Logic Mask)

Stop Owner 288 Read Only

Start Owner 289 (See Stop Owner)

Jog Owner 290 (See Stop Owner)

Direction Owner 291 (See Stop Owner)

Reference Owner 292 (See Stop Owner)

Accel Owner 293 (See Stop Owner)

Decel Owner 294 (See Stop Owner)

Fault Clr Owner 295 (See Stop Owner)

MOP Owner 296 (See Stop Owner)

Local Owner 297 (See Stop Owner)

DPI Ref Select 298(1) 0 “Max Freq”

DPI Fdbk Select 299 17 “Speed Fdbk”

Data In A1 - Link A Word 1 300 0(0 = “Disabled)


Data In B1 - Link B Word 1 302 (See Data In A1 -

Link A Word 1)


Link A Word 2)

Data In C1 - Link C Word 1 304 (See Data In A1 -

Link A Word 1)


Link A Word 2)


Roc

Data In D1 - Link D Word 1 306 (See Data In A1 -

Link A Word 1)


Link A Word 2)

Data Out A1 - Link A Word 1 310 0(0 = “Disabled)


Data Out B1 - Link A Word 1 312 (See Data Out A1 -

Link A Word 1)


Link A Word 2)

Data Out C1 - Link A Word 1 314 (See Data Out A1 -

Link A Word 1)


Link A Word 2)

Data Out D1 - Link A Word 1 316 (See Data Out A1

Link A Word 1)

Data Out D2 - Link A Word 2 317 (See Data Out A2 -

Link A Word 2)

Anlg In Config 320(2) Analog In 1 = 0.0 Volt

Anlg In Sqr Root 321 0 (Disable)

Analog In 1 Hi 322 10.000 Volt

Analog In 1 Lo 323 0.000 Volt

Analog In 1 Loss 324 0 “Disabled”




Anlg Out Config 340 1 (Current)

Anlg Out Absolut 341 1 (Absolute)

Analog Out1 Sel 342 0 “Output Freq”

Analog Out1 Hi 343 20.000 mA,10.000 Volts

Analog Out1 Lo 344 0.000 mA,0.000 Volts


Analog Out Hi 346 20.000 mA,10.000 Volts


Anlg Out1 Scale 354(1) 0.0


Digital In1 Sel 361 4 “Stop – CF”

Digital In2 Sel 362 5 “Start”

Digital In3 Sel 363(2) 3 “Aux Fault”

Digital In4 Sel 364(2) 1 “Enable”


kwell Automation Publication 21VW-IN001D-EN-P - July 2013

Digital In5 Sel 365(2) 15 “Speed Sel 1”


Anlg1 Out Setpt 377(1) 20.000 mA,10.000 Volts

Anlg2 Out Setpt 378 20.000 mA,10.000 Volts

Dig Out Setpt 379(1) 0 (Disable)

Digital Out1 Sel 380(4) 1 “Fault”

Dig Out1 Level 381 0.0

Dig Out1 OnTime 382 0.00 Secs

Dig Out1 OffTime 383 0.00 Secs

Digital Out2 Sel 384 4 “Run”








Dig Out Param 393 0 “PI Config”

DigIn DataLogic 411(1) 0=Logical 0

Motor Fdbk Type 412(1) 0 “Quadrature”

Encoder PPR 413(1) 1024 PPR

Enc Position Fdbk 414(1) Read Only

Encoder Speed 415(1) Read Only

Fdbk Filter Sel 416(1) 0 “None”

Notch FilterFreq 419(1) 0.0 Hz

Notch Filter K 420(1) 0.3 Hz

Marker Pulse 421 Read Only

Pulse In Scale 422 64

Encoder Z Chan 423 0 “Pulse Input”

Torque Ref A Sel 427 1 “Torque Stpt1”

Torque Ref A Hi 428(1) 100.0%

Torque Ref A Lo 429(1) 0.0%

Torq Ref A Div 430(1) 1.0

Torque Ref B Sel 431 24 “Disabled”

Torque Ref B Hi 432 100.0%

Torque Ref B Lo 433 0.0%

Torque Ref B Mult 434 1.0

Torque Setpoint1 435(1) 0.0%

Pos Torque Limit 436(1) 200.0%


19


Neg Torque Limit 437(1) -200.0%

Torque Setpoint2 438 0.0%

Control Status 440(1) Read Only

Mtr Tor Cur Ref 441(1) Read Only

Ki Speed Loop 445(1) 7.0

Kp Speed Loop 446(1) 6.3

Kf Speed Loop 447(1) 0.0

Speed Desired BW 449(1) 0.0 Radians/Sec

Total Inertia 450(1) 1.25 Secs0.10 Secs (v3)

Speed Loop Meter 451(1) Read Only

Rev Speed Limit 454(1) 0.0 RPM

PI Deriv Time 459(1) 0.00 Secs

PI Reference Hi 460(1) 100.0%

PI Reference Lo 461(1) -100.0%

PI Feedback Hi 462(1) 100.0%

PI Feedback Lo 463(1) 0.0%

Scale1 In Value 476 0.0

Scale1 In Hi 477 0.0

Scale1 In Lo 478 0.0

Scale1 Out Hi 479 0.0

Scale1 Out Lo 480 0.0

Scale1 Out Value 481 Read Only












20 R

ATTENTION: Parameter 168 [Staautomatically cause the drive to and/or personal injury can resultconsidering applicable local, nati









PortMask Act 595(1) Read Only

Write Mask Cfg 596(1) 1 = Write Permitted

Write Mask Act 597(1) Read Only

Logic Mask Act 598(1) Read Only

TorqProve Cnfg 600 0 (Disable)

TorqProve Setup 601 0 (Disable)

Spd Dev Band 6022.0 Hz60.0 RPM

SpdBand Integrat 603 60 mSec

Brk Release Time 604 0.10 Secs

ZeroSpdFloatTime 605 5.0 Secs

Float Tolerance 6060.2 Hz6.0 RPM

Brk Set Time 607 0.10 Secs

TorqLim SlewRate 608 10.0 Secs

BrkSlip Count 609 250

Brk Alarm Travel 610 1.0 Revs

MicroPos Scale% 611 10.0%

(1) Applicable only to PowerFlex 70 Packages.(2) The default values for these parameters differ from the

factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory Rset” changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001.

(3) Applicable only to PowerFlex 700 Packages.(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]

becomes the brake control and any other selection is ignored.



rt At PowerUp] ships from the factory enabled. This fresume running at commanded speed after drive inp if this parameter is used in an inappropriate applicatonal and international codes, standards, regulations,

eature enables a Run command to ut power is restored. Equipment damage ion. Do not use this function without or industry guidelines.




Drawing Index Main Input Disconnect Drive Packages (style A)

The tables on the following pages provide links to the drawings for the various voltages and kW/Hp ratings for the style A packaged drives:

• Table 5, Main Input Disconnect Drive Packages (style A), 208V on page 21



Table 5 - Main Input Disconnect Drive Packages (style A), 208V

Input Voltage

kW Hp Input Line Reactor

Drawing

Outline Layout Schematic Inter-connect

208V AC

0.75 1

No

Figure 17 on page 40 Figure 7 on page 30


1.5 2

2.2 3

4 5 Figure 18 on page 41

Figure 8 on page 315.5 7.5Figure 19 on page 42

7.5 10

11 15 Figure 20 on page 43 Figure 9 on page 32

0.75 1

Yes



1.5 2

2.2 3


5.5 7.5Figure 27 on page 50 Figure 16 on page 39

7.5 10




Input Voltage


Drawing


480V AC

0.75 1.0

No



1.5 2.0

2.2 3.0

4.0 5.0

5.5 7.5Figure 18 on page 41

Figure 8 on page 31

7.5 10

11 15

Figure 19 on page 4215 20

18.5 25


30 40Figure 21 on page 44 Figure 10 on page 33

37 50

45 60 Figure 22 on page 45

Figure 11 on page 34


55 75Figure 23 on page 46

75 100

90 125

Figure 24 on page 47 Figure 13 on page 36110 150

132 200

0.75 1.0

Yes



1.5 2.0

2.2 3.0

4.0 5.0


7.5 10

11 15


18.5 25




Input Voltage


Drawing


600V AC

2.2 3.0

No



4.0 5.0


Figure 8 on page 31

7.5 10

11 15


18.5 25



37 50




75 100


110 150

2.2 3.0

Yes



4.0 5.0


7.5 10

11 15


18.5 25



Schematic Drawings Figure 1 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives

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Figure 2 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC and 600V AC Drives with Line Reactor

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

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Figure 3 - 60 … 200 Hp, 480V AC; and 60 … 150 Hp, 600V AC Drives

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

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Inter-connect Drawings Figure 4 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

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Figure 5 - 60…200 Hp, 480V AC; and 60…150 Hp, 600V AC Drives

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R. N

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

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E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

INTE

R-C

ON

NE

CT

DR

AWIN

G, P

F700

, STY

LE A

60-2

00H

P @

460

VAC

& 6

0-15

0HP

@ 5

75VA

C

97D

0124

7JR

F/A

CI

1/28

/05

JFH

/AC

I1/

28/0

5



Figure 6 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives with Line Reactor

DAT

ER

EV.

BY

EC

N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

A2/

1/05

JRF

11

INTE

R-C

ON

NE

CT

DR

AWIN

G, P

F70,

STY

LE A

W/ L

INE

RE

AC

TOR

1-10

HP

@ 2

08VA

C, 1

-25H

P @

460

VAC

& 3

-25H

P @

575

VAC

97D

0124

8JR

F/A

CI

1/28

/05

JFH

/AC

I1/

28/0

5



Layout Drawings Figure 7 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/2

0/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, 1-3

HP

@ 2

08VA

C, 1

-5H

P @

460

VAC

& 3

-5H

P @

575

VAC 95

D01

218

JRF/

ACI

1/24

/05

JFH

/ACI

1/24

/05

LISTE

DUSCU L

178358-02

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

DS1

TERM

INA

L BL

OCK

SIG

NA

L

L1L2

L3

GN

D

TERM

INA

L BL

OCK

POW

ER

FU1

FU2

FU3



Figure 8 - 5…10 Hp, 208V AC; and 7.5…25 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B10

/25/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, 5-1

0HP

@ 2

08VA

C, 7

.5-2

5HP

@ 4

60VA

C&

7.5

-25H

P @

575

VAC 95

D01

140

JRF/

ACI

12/8

/04

JFH

/ACI

12/8

/04

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

LISTE

DUS

CU L

178358-02

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

DS1

TERM

INA

L BL

OCK

SIG

NA

L

L1L2

L3

GN

D

TERM

INA

L BL

OCK

POW

ER

FU1

FU2

FU3



Figure 9 - 30 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B7/

8/08

TGM

C10

/25/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, 30

HP

@ 4

60VA

C&

30H

P @

575

VAC

95D

0114

1JR

F/A

CI12

/8/0

4JF

H/A

CI12

/8/0

4

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

NIN

DU

STRI

AL

CON

TRO

L EQ

UIP

MEN

T 38

MN

CL

USUSLIS

TED

LISTE

D

U

178358-02 178358-02

L3L2

L1

INPU

T PO

WER

TERM

INA

L BL

OCK

DS1

SIG

NA

LTE

RMIN

AL

BLO

CK

PE G

ROU

ND

GN

D

POW

ERTE

RMIN

AL

BLO

CK

FU2

FU1

FU3



Figure 10 - 15 Hp at 208V AC; 40…50 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B7/

8/08

TGM

C10

/25/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, 15H

P @

208

VAC,

40-

50H

P @

460

VAC

&40

-50H

P @

575

VAC

95D

0114

2JR

F/A

CI12

/8/0

4JF

H/A

CI12

/8/0

4

SIG

NA

LTE

RMIN

AL

BLO

CK

US

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

CLU LIS

TED

178358-02

PE G

ROU

ND

GN

D

TERM

INA

L BL

OCK

POW

ER

70

L3L2

L1

INPU

T PO

WER

TERM

INA

L BL

OCK

DS1 FU2

FU1

FU3




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B4/

10/0

6RE

HC

11/2

9/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

A, 6

0HP

@ 4

60VA

C &

60H

P @

575

VAC

95D

0121

9JR

F/A

CI1/

24/0

5JF

H/A

CI1/

24/0

5

6102

93-24

1A

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

L1L2

L3

GN

DD

S1

U

NAME

PLAT

E

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

C

178358-02

USL

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

FU3

FU2

FU1



Figure 12 - 75…100 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

10/2

5/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

A, 7

5-10

0HP

@ 4

60VA

C &

75-

100H

P @

575

VAC

95D

0122

0JR

F/A

CI1/

24/0

5JF

H/A

CI1/

24/0

5

INPU

T PO

WER

TERM

INA

L BL

OCK

SIG

NA

LTE

RMIN

AL

BLO

CK

PE G

ROU

ND

TERM

INA

L BL

OCK

POW

ER

6102

93-2

41A

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

C

178358-02

USLU LIS

TED

NA

MEP

LATE

O

F

F

ON

L3L2

L1

DS1

GN

D

FU3

FU2

FU1



Figure 13 - 125…200 Hp, 480V AC; and 125…150 Hp, 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

2/9/

05JR

FB

11/2

9/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

A, 1

25-2

00H

P @

460

VAC

& 1

25-1

50H

P @

575

VAC

95D

0122

1JR

F/A

CI1/

24/0

5JF

H/A

CI1/

24/0

5

INPU

T PO

WER

TERM

INA

L BL

OCK

SIG

NA

LTE

RMIN

AL

BLO

CK

PE G

ROU

ND

TERM

INA

L BL

OCK

POW

ER

GND

6102

93-24

1A

U

NAME

PLAT

E

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

C

178358-02

USL

L1L2

L3

GN

DD

S1

FU1

FU2

FU3




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

12/0

3/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, W/L

INE

REA

CTO

R1-

3HP

@ 2

08VA

C, 1

-5H

P @

460

VAC

& 3

-5H

P @

575

VAC

95D

0125

2JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

INPU

T PO

WER

TERM

INA

L BL

OCK

L1

DS1

LG1LR

1

FU1

FU2

FU3

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

L2L3



Figure 15 - 5 Hp, 208V AC; and 7.5…1 0Hp, 480V AC and 600V AC Drives with Line Reactor

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

12/0

3/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, W/L

INE

REA

CTO

R5H

P @

208

VAC,

7.5

-10H

P @

460

VAC

& 7

.5-1

0HP

@ 5

75VA

C

95D

0125

3JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

INPU

T PO

WER

TERM

INA

L BL

OCK

L1

DS1

LG1

FU1

FU2

FU3

L2L3

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

LABEL

LR1

PE G

ROU

ND



Figure 16 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor

Rock

well A

utom

ation

, Euc

lid, O

H 44

117 U

.S.A.

Suita

ble fo

r insta

llati o

n in a

Comp

artme

nt H

andli

ng Co

nditi o

ned A

ir

ENCL

OSUR

E TYP

E: TY

PE 1

I/M __

____

_OU

TPUT

FREQ

UENC

Y:M

AX A

C OU

TPUT

:IN

PUT F

REQU

ENCY

:M

AX A

C IN

PUT:

M/N

____

__PO

WER

FLEXRe

lia

nc

e E

lec

tric SO

: ___

__

0-46

0V __

_A 3P

H

460V

___A

3PH

3-60

Hz

50/6

0Hz

__HP

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

12/0

3/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE A

, W/L

INE

REA

CTO

R7

1/2-

10H

P @

208

VAC

, 15-

25H

P @

460

VAC

& 1

5-25

HP

@ 5

75VA

C

95D

0125

4JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

U LC

178358-02

US

L1

DS1

POW

ERTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

SIG

NA

L

LABEL

LR1

FU1

FU2

FU3

L2L3



Outline Drawings Figure 17 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/0

6/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

A1-

3HP

@ 2

08VA

C, 1

-5H

P @

460

VAC

& 3

-5H

P @

575

VAC

95D

0107

7JR

F/AC

I10

/11/

04JF

H/A

CI10

/11/

04

9.88

"[2

50.8

3mm

]0.

50"

[12.

70m

m]

10.8

8"[2

76.2

3mm

]

1.50" [38.10mm]

25.75" [654.05mm]

28.84" [732.63mm]

�0

.41

" [

�1

0.3

1m

m]

�0

.41

" [

�1

0.3

1m

m]

7.78

" [1

97.6

4mm

]

9.75

" [2

47.5

3mm

]

2.12" [53.97mm]

3.87" [98.42mm]

3.56

" [9

0.49

mm

]

5.50

" [1

39.7

0mm

] 7.44

" [1

88.9

1mm

]

�0

.88

" [�

22

.23

mm

]

�1

.13

" [�

28

.58

mm

]

O F F

ON



Figure 18 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/0

6/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

A5H

P @

208

VAC,

7.5

-10H

P @

460

VAC

& 7

.5-1

0HP

@ 5

75VA

C

95D

0107

8JR

F/AC

I10

/11/

04JF

H/A

CI10

/11/

04

9.88

"[2

50.8

3mm

]0.

50"

[12.

70m

m]

10.8

8"[2

76.2

3mm

]

1.50" [38.10mm]

25.75" [654.05mm]

28.84" [732.63mm]

�0

.41

" [

�1

0.3

1m

m]

�0

.41

" [

�1

0.3

1m

m]

7.78

" [1

97.6

4mm

]

2.12" [53.97mm]

3.87" [98.42mm]

3.56

" [9

0.49

mm

]

5.50

" [1

39.7

0mm

] 7.44

" [1

88.9

1mm

]

�0

.88

" [�

22

.23

mm

]

�1

.13

" [�

28

.58

mm

]

9.75

" [2

47.5

3mm

]

O F F

ON



Figure 19 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

12/7

/04

JRF

B11

/06/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

A7.

5-10

HP

@ 2

08VA

C, 1

5-25

HP

@ 4

60VA

C &

15-

25H

P @

575

VAC

95D

0107

9JR

F/AC

I12

/7/0

4JF

H/A

CI12

/7/0

4

9.88

"[2

50.8

3mm

]0.

50"

[12.

70m

m]

10.8

8"[2

76.2

3mm

]1.50"

[38.10mm]25.75"

[654.05mm]

28.84" [732.63mm]

�0

.41

" [

�1

0.3

1m

m]

�0

.41

" [

�1

0.3

1m

m]

7.88

" [2

00.0

6mm

]

9.71

" [2

46.7

5mm

]

31.39" [797.27mm]

�1

.13

" [�

28

.58

mm

]

�0

.88

" [�

22

.23

mm

]

3.87" [98.42mm]

7.44

" [1

88.9

1mm

]

5.50

" [1

39.7

0mm

]

3.56

" [9

0.49

mm

]

2.12" [53.97mm]

O F F

ON



Figure 20 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives

DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F70,

STY

LE A

15H

P @

208

VAC

, 30H

P @

460

VAC

& 3

0HP

@ 5

75VA

C

95D

0113

4JR

F/A

CI

12/7

/04

JFH

/AC

I12

/7/0

4

12/7

/04

FO F

ON

50D

0065

4 R

EV

-




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F70,

STY

LE A

40-5

0HP

@ 4

60VA

C &

40-

50H

P @

575

VAC

95D

0113

5JR

F/A

CI

12/7

/04

JFH

/AC

I12

/7/0

4

12/7

/04

F

ON

O F70




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

O F F

ON

11

OU

TLIN

E D

RAW

ING

- P

F700

, STY

LE A

60H

P @

460

VAC

& 6

0HP

@ 5

75VA

C

95D

0119

4JR

F/A

CI

1/14

/05

JFH

/AC

I1/

14/0

5




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F700

, STY

LE A

75-1

00H

P @

460

VAC

& 7

5-10

0HP

@ 5

75VA

C

95D

0119

5JR

F/A

CI

1/14

/05

JFH

/AC

I1/

14/0

5

O F F

ON



Figure 24 - 125…200 Hp, 480V AC; 125…150 Hp, 600V AC Drives

DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

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Chapter 2


This chapter describes the features and operation for the 3-contactor full-feature bypass with disconnect package (style B).

Hardware Overview The 3-contactor full-feature bypass with disconnect package (style B) enables the motor to be manually transferred from drive output to the AC line, or from the AC line to the drive, while the motor is at zero (0) speed. The contactor bypass is electrically interlocked. A means for disconnecting input power via a door interlocked fuse disconnect switch is standard. In addition, this package is supplied with a bypass control interface that provides status indication and enables remote activation of the bypass circuit.

Main Disconnect Switch (DS1)

An Allen-Bradley Bulletin 194R fused disconnect switch with lockable rotary mounted operator handle is provided. The disconnect switch is designed to meet disconnect switch requirements for branch circuit protection. The door-mounted handle accepts up to three padlocks.

Topic Page

Hardware Overview 51

Electrical Installation 57

Customer Connections 61

Operating Modes 62

Parameter Defaults 64

Drawing Index 68

Schematic Drawings 71

Inter-connect Drawings 83

Layout Drawings 86

Outline Drawings 95


Chapter 2 Three-contactor Full-feature Bypass with Disconnect Package (style B)

Main Fuses (FU1…FU3)

Input line branch circuit protection fuses must be used to protect the input power lines. If input fuses are not provided with your drive, recommended fuse values are shown in Table 8 on page 52. The input fuse ratings listed in Table 8 on page 52 are applicable for one drive per branch circuit. Do not apply other loads to the fused circuit.

The recommended fuse type for all PowerFlex 70 and 700 packages for fan and pump applications is UL Class J, 600V.

ATTENTION: Most codes require that upstream branch circuit protection be provided to protect input power wiring. Install the fuses recommended in Table 8 on page 52. Do not exceed the fuse ratings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.

Table 8 - Fuse Recommendations



208V AC, 3-phase

0.75 1.0 10

1.5 2.0 15

2.2 3.0 20

4.0 5.0 20

5.5 7.5 35

7.5 10 40

11 15 80

480V AC, 3-phase

0.75 1.0 6

1.5 2.0 10

2.2 3.0 10

4.0 5.0 15

5.5 7.5 20

7.5 10 20

11 15 35

15 20 35

18.5 25 60

22 30 70

30 40 80

37 50 100

45 60 150

55 75 175

75 100 200

90 125 250

110 150 350


Three-contactor Full-feature Bypass with Disconnect Package (style B) Chapter 2

Contactors (DIC, DOC, and BC)

Allen-Bradley Bulletin 100 contactors are provided for all ratings. The contactors function as described here:

• Drive input contactor (DIC) opens and closes input to the drive.

• Drive output contactor (DOC) opens and closes the connection between the drive and the motor.

• Bypass contactor (BC) opens and closes the connection to line-start the motor.

Motor Overload Relay (OL)

The motor overload relay is set at the factory to 100% of the drive output current. In many cases, this setting matches the motor full load amps (FLA). However, before starting the drive, check the setting on the motor overload relay to be sure that it is set properly for your motor. The settings for the motor overload relay are described here:

• For motors with a service factor less than 1.15, set the motor overload relays to 0.9x motor FLA.

• For motors with a service factor equal to, or greater than 1.15, set the motor overload relay to the motor FLA.

600V AC, 3-phase

2.2 3.0 10

4.0 5.0 15

5.5 7.5 20

7.5 10 20

11 15 35

15 20 35

18.5 25 60

22 30 70

30 40 80

37 50 100

45 60 150

55 75 175

75 100 200

90 125 250

110 150 350

Table 8 - Fuse Recommendations (Continued)





Figure 28 - Setting Motor Overload

Table 9 - Overload Ratings

Drive Rating Overload Rating

Input Voltage kW Hp Trip Class Adjustment Range (Amps)

208V AC, 3-phase

0.75 1.0 20 3.2…16

1.5 2.0 20 3.2…16

2.2 3.0 20 3.2…16

4.0 5.0 20 5.4…27

5.5 7.5 20 9…45

7.5 10 20 9…45

11 15 20 18…90

9596

9798

GNDTB2 TB1

Motor Overload Relay

Adjustment Dial

DOCBC

OL

DIC T

L3

DS1

FU2

FU1

FU3

L2L1



Control Transformer (T1)

115V AC control power is obtained via a supplied control power transformer. The control transformer is fused on the primary.

480V AC, 3-phase

0.75 1.0 20 1.0…5.0

1.5 2.0 20 1.0…5.0

2.2 3.0 20 3.2…16

4.0 5.0 20 3.2…16

5.5 7.5 20 3.2…16

7.5 10 20 5.4…27

11 15 20 9…45

15 20 20 9…45

18.5 25 20 9…45

22 30 20 9…45

30 40 20 18…90

37 50 20 18…90

45 60 20 18…90

55 75 20 40…200

75 100 20 40…200

90 125 20 40…200

110 150 20 40…200

600V AC, 3-phase

2.2 3.0 20 3.2…16

4.0 5.0 20 3.2…16

5.5 7.5 20 3.2…16

7.5 10 20 5.4…27

11 15 20 9…45

15 20 20 9…45

18.5 25 20 9…45

22 30 20 9…45

30 40 20 18…90

37 50 20 18…90

45 60 20 18…90

55 75 20 40…200

75 100 20 40…200

90 125 20 40…200

110 150 20 40…200

Table 9 - Overload Ratings (Continued)

Drive Rating Overload Rating

Input Voltage kW Hp Trip Class Adjustment Range (Amps)



Bypass Control Interface (CP1)

The operator interface on the bypass option box shows the following status indicators:

• READY (green) – On when power is applied to the drive-bypass unit.

• INTERLOCK OPEN (amber) – On when the customer interlock or Aux Fault is de-energized.

• BYPASS RUN (green) – On when the bypass contactor (BC) is energized.

• BYPASS TRIP (red) – On when a bypass fault condition exists (for example, bypass motor overload has tripped).

• PURGE (amber) – On when the purge condition is active.

• DRIVE OUTPUT ENABLE (Green) – On when the drive output contactor (DOC) is energized.

In addition, the bypass control interface contains two selector switches. Selector switch 1 (SS1) determines the state of the DIC, DOC, and BC contactors. Selector switch 2 (SS2) determines the source of control logic.

Figure 29 - Bypass Control Interface

MOTOROFF

DRIVETEST

HAND AUTO DRIVE BYPASS

MOTOR

BYPASSRUN

BYPASSTRIPPURGE

DOC

DRIVEOUTPUTENABLE

DIC

INTERLOCKOPEN

BC

OL

FOR DRIVE STATUSSEE DRIVE DISPLAYDRIVE

READY



Electrical Installation Input Power Wiring

Refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about input power wiring recommendations and selection.

Follow these steps to connect AC input power to the drive package.

1. Select the proper wire size according to NEC and all applicable local codes and standards. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Power terminal block specifications are listed in Table 10 on page 57.

2. Connect the three-phase AC input power leads (three-wire VAC) to the appropriate terminals. Connect the AC input power leads to terminalsL1, L2, and L3 on the fused disconnect switch.

3. Tighten the AC input terminal power terminals to the proper torque according to drive type as shown in Table 10 on page 57.

Table 10 - AC Input Power Terminal Block Specifications

ATTENTION: Protect the contents of the options cabinet from metal chips and other debris while making the conduit openings. Failure to observe this precaution could result in damage to, or destruction of, the equipment.


Voltage Rating


mm2 (AWG)




208V AC

0.75…3.7 1…5 10.0 (8) 2.5 (14) 1.6 (14)

5.5…7.5 7.5…10 25 (4) 2.5 (14) 2.8 (25)

11 15 50 (1) 4.0 (12) 4.0 (35.4)

480V AC

0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)

11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)

22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)

45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)

90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)

600V AC

0.75…7.5 1…10 10.0 (8) 2.5 (14) 1.6 (14)

11…18.5 15…25 25 (4) 2.5 (14) 2.8 (25)

22…37 30…50 50 (1) 4.0 (12) 4.0 (35.4)

45…75 60…100 150 (300 MCM) 16 (6) 22.5 (200)

90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 45.0 (398)





Output Power Wiring

Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about output power wiring recommendations and selection.

Follow these steps to connect AC output power wiring from the drive to the motor.

1. Wire the three-phase AC output power motor leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Output power terminal block specifications are listed in Table 11 on page 59.

Do not route more than three sets of motor leads through a single conduit. This minimizes cross-talk that could reduce the effectiveness of noise reduction methods. If more than three drive/motor connections per conduit are required, shielded cable must be used. If possible, each conduit must contain only one set of motor leads.

2. Connect the three-phase AC output power motor leads to terminalsT1, T2, and T3 on the output power terminal block (TB2) inside the option cabinet.

3. Tighten the three-phase AC output power terminals to the proper torque according to drive type as shown in Table 11 on page 59 on the following page.

ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages. Also, if a drive sharing a conduit is being serviced or installed, all drives using this conduit must be disabled to eliminate the possible shock hazard from cross-coupled motor leads. Failure to observe these precautions could result in bodily injury.






Table 11 - Output Power Terminal Block Specifications

Control and Signal Wiring

Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for additional detailed information about control and signal wiring.

The I/O terminal block on the drive, and the control terminal block (TB1 terminals 31…40) inside the option cabinet, provide terminals for interfacing customer-supplied control inputs and outputs. All analog and discrete control wiring is made at these terminals. Table 12 on page 59 matches the I/O terminal blocks with the drive horsepower and voltage ratings.

Table 12 - I/O Terminal Blocks

Typical customer control and signal wiring is shown on the inter-connect drawings, Figure 42 on page 83, Figure 43 on page 84 and Figure 44 on page 85.

Follow these steps to connect control and signal wiring to the drive package.

Voltage Rating


mm2 (AWG)




208V AC0.75…5.5 1…7.5 10.0 (8) 0.34 (22) 1.4 (13)

7.5…11 10…15 25 (4) 2.5 (14) 2.2 (20)

480V AC

0.75…5.5 1…15 10.0 (8) 0.34 (22) 1.4 (13)

7.5…22 20…30 25 (4) 2.5 (14) 2.2 (20)

30…55 40…75 35 (2) 2.5 (14) 5.7 (51)

75 100 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)

90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)

600V AC

2.2…5.5 3…15 10.0 (8) 0.34 (22) 1.4 (13)

7.5…22 20…30 25 (4) 2.5 (14) 2.2 (20)

30…55 40…75 35 (2) 2.5 (14) 5.7 (51)

75 100 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)

90…110 125…150 2 x 185 (350 MCM) 2 x 16 (6) 31 (275)

I/O Terminal Blocks Drive Rating

Terminals 1…261…20 Hp at 208V AC1…50 Hp at 480V AC1…50 Hp at 600V AC

Terminals 1…3260…150 Hp at 480V AC60…50 Hp at 600V AC





1. Wire the control and signal leads by routing them according to the drive option type. You must make openings in the option cabinet of the desired conduit size, following NEC and all applicable local codes and standards. Control and signal terminal block specifications are listed in Table 13 on page 60.

Control and signal wires must be separated from power wires by at least 0.3 m (1 ft).

2. Connect the analog and relay output signal wiring to the I/O terminal block on the drive.

3. Connect the control wiring listed below to terminals 31…40 inside the option cabinet.– Interlock– Freeze/Fire Stats– Autostart– Bypass– Purge– Bypass Running

4. Tighten the control and signal terminals to the proper torque according to drive type as shown in Table 13 on page 60.

Table 13 - I/O Terminal Block Specifications

Voltage Rating

kW Hp Terminals Location Maximum Wire Size(1)

mm2 (AWG)Minimum Wire Sizemm2 (AWG)


208V AC 0.75…11 1…151…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)

31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)

480V AC

0.75…37 1…501…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)

31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)

45…110 60…1501…32 Drive 2.5 (14) 0.34 (22) 0.6 (5.2)

31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)

600V AC

0.75…137 1…501…26 Drive 1.5 (16) 0.05 (30) 0.5 (4.4)

31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)

45…110 60…1501…32 Drive 2.5 (14) 0.34 (22) 0.6 (5.2)

31…40 Option Cabinet 6.0 (10) 0.34 (22) 0.6 (5.0)




Customer Connections The 3-contactor full-feature bypass with disconnect package is set up to accommodate the following customer-supplied contacts. Contacts must be rated for 120V AC.

Interlock

The “Interlock” input functions as an enable input when operating in either Drive or Bypass Mode. Opening the “Interlock” input (T31 and T32) prevents the drive/motor from running. T31 and T32 are shipped with a jumper wire installed from the factory. If you want to use the “Interlock” input, remove the jumper wire, and wire appropriately for the customer contacts being used. If a valid “Autostart” or “Bypass” contact is present, the drive/motor immediately runs upon the closing of the “Interlock” input.

Freeze/Fire Stat

The “Freeze/Fire Stat” input functions as a system fault input when operating in either Drive or Bypass Mode. Opening the “Freeze/Fire Stat” input (T31 and T33) prevents the drive/motor from running. T31 and T33 are shipped with a jumper wire installed from the factory. If you want to use the “Freeze/Fire Stat” input, remove the jumper wire, and wire appropriately for the customer contacts being used. If the “Freeze/Fire Stat” input opens while operating in Drive Mode, the drive faults and requires a manual reset to restart once the input closes. If the “Freeze/Fire Stat” input opens while operating in Bypass Mode, the motor coasts to a stop and immediately runs when the input closes.

Autostart

The “Autostart” input is used to remotely start the drive when SS1 is in the DRIVE position and SS2 is in the AUTO position. A closed input to terminals 34 and 35 starts the drive.

Bypass

The “Bypass” input is used to remotely start the motor across the 3-phase AC line when SS1 is in the BYPASS position and SS2 is in the AUTO position. A closed input to terminals 34 and 36 starts the motor.



Purge

A “Purge” input can be wired to terminals 37 and 38. When this input is closed, the motor runs at the purge frequency, which is defined by Parameter A141 [Purge Frequency], assuming the following conditions exist:

• SS1 is either in the DRIVE or BYPASS position.• SS2 is either in the HAND or AUTO position if Jumper P1 on the Bypass

Control Panel (CP1) is in position A.• SS2 is in the HAND, MOTOR OFF or AUTO position if jumper P1 on

the bypass control panel (CP1) is in position B.• Interlock wired to terminals 31 and 32 is closed.• Freeze/Fire Stat wired to terminals 31 and 33 is closed.

Bypass Running

The “Bypass Running” contact is normally open. When the bypass contactor (BC) is closed, the “Bypass Running” contact is also closed.

Operating Modes Selector switch 1 (SS1) and selector switch 2 (SS2), on the bypass control panel (CP1), are used to determine the operating state of the 3-contactor full-feature bypass with disconnect package. SS1 is used to select one of these motor control methods:

• DRIVE = Drive keypad/terminal block controls the motor• DRIVE TEST = Drive is powered but is not controlling the motor• BYPASS = Motor runs across 3-phase line

Jumper P2 on the bypass control panel (CP1) enables the drive to be powered while running in bypass. This is accomplished by moving jumper P2 to position B-C and turning SS1 from BYPASS to DRIVE TEST. If jumper P2 is in position A-B, the drive cannot be powered while running in bypass. SS2 selects the source of the start, stop, and drive speed reference as defined in Table 14 on page 63.

ATTENTION: A Purge command takes precedence over a Stop command from the Comm Port/Network. Be sure that another stop method is available if stopping is necessary during a purge.



Table 14 - Command and Reference Selection

SS1 Selection

SS2 Selection

Start Command Stop Command Drive Speed Reference

TB Keypad None TB Keypad None TB Keypad None

DRIVE

HAND x x x

MOTOR OFF x x x

AUTO x x x x

DRIVE TEST

HAND x x x

MOTOR OFF x x x

AUTO x x x x

BYPASS

HAND Automatically starts Automatically starts Motor runs at base speed

MOTOR OFF x x x

AUTO x x Motor runs at base speed

ATTENTION: Three-contactor full-feature bypass with disconnect packages are not designed to allow control over a communication network while in Auto Mode. The communication network is intended only for monitoring purposes. If network control is required, wiring and parameters changes are required.



Refer to the PowerFlex 70 AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001, for detailed information on parameters and programming.

Parameter DefaultsThree-contactor Full-feature Bypass with Disconnect Package (style B)


Output Freq 001 Read Only

Commanded Freq 002 Read Only

Output Current 003 Read Only


Flux Current 005 Read Only


Output Power 007 Read Only

Output Powr Fctr 008 Read Only

Elapsed MWh 009 Read Only

Elapsed Run Time 010 Read Only

MOP Frequency 011 Read Only

DC Bus Voltage 012 Read Only

DC Bus Memory 013 Read Only

Elapsed kWh 014(1) Read Only



Ramped Speed 022(1) Read Only

Speed Reference 023(1) Read Only

Commanded Torque 024(1) Read Only

Speed Feedback 025(1) Read Only

Rated kW 026 Read Only

Rated Volts 027 Read Only

Rated Amps 028 Read Only

Control SW Ver 029 Read Only

Motor Type 040 Induction

Motor NP Volts 041 Drive Rating Based

Motor NP FLA 042 Drive Rating Based

Motor NP Hertz 043 Drive Rating Based

Motor NP PRM 044 Drive Rating Based

Motor NP Power 045 Drive Rating Based

Mtr NP Pwr Units 046 Drive Rating Based

Motor OL Hertz 047 Motor NP Hz/3

Motor OL Factor 048 1.00

Motor Poles 049(1) 4

Motor Cntl Sel 053(2) 3 “FAN/Pump V/Hz”

Maximum Voltage 054 Drive Rated Volts

64

Maximum Freq 055 110.0 or 130.0 Hz

Compensation 056Bits 0…60101111

Flux Up Mode 057 “Manual”

Flux Up Time 058 0.000 Secs

SV Boost Filter 059 500

Autotune 061 “Calculate”

IR Voltage Drop 062 Based on Drive Rating

Flux Current Ref 063 Based on Drive Rating

Ixo Voltage Drop 064 Based on Drive Rating

Autotune Torque 066(1) 50%

Inertia Autotune 067(1) “Ready”

St Acc Boost 069 Based on Drive Rating

Run Boost 070 Based on Drive Rating

Break Voltage 071 [Motor NP Volts] × 0.25

Break Frequency 072 [Motor NP Hz] × 0.25

Speed Units 079 0 “Hz”

Feedback Select] 080 0 “Open Loop”

Minimum Speed 081 0.0

Maximum Speed 08250.0 or 60.0 Hz (volt class)[Motor NP RPM]

Overspeed Limit 08310.0 Hz300.0 RPM




Skip Freq Band 087(2) 1.0 Hz

Speed/Torque Mod 088(1) 1 “Speed Reg”

Speed Ref A Sel 090(2) 1 “Analog In 1”

Speed Ref A Hi 091 Maximum Speed

Speed Ref A Lo 092 0.0

Speed Ref B Sel 093(2) 18 “DPI Port 1”

Speed Ref B Hi 094 Maximum Speed


Rockwell Automation Publication 21VW-IN001D-EN-P - July 20

Speed Ref B Lo 095 0.0

TB Man Ref Sel 096 1 “Analog In 1”

TB Man Ref Hi 097 Maximum Speed

TB Man Ref Lo 098 0.0

Pulse Input Ref 099 Read Only



Preset Speed 2 102(2) 5.0 Hz







Trim % Setpoint 116(1) 0.0%

Trim In Select 117 2 “Analog In 2”

Trim Out Select 118 0 (Disable)

Trim Hi 119 60.0 Hz

Trim Lo 120 0.0 Hz

Slip RPM @ FLA 121 Based on [Motor NP RPM]

Slip Comp Gain 122 40.0

Slip RPM Meter 123 Read Only

PI Configuration 124 0 (Disable)

PI Control 125 0 (Disable)

PI Reference Sel 126 0 “PI Setpoint”

PI Setpoint 127 50.00%

PI Feedback Sel 128 0 “PI Setpoint”

PI Integral Time 129 2.00 Secs

PI Prop Gain 130 1.0

PI Lower Limit 131 –[Maximum Freq]–100%

PI Upper Limit 132 +[Maximum Freq] 100%

PI Preload 133 0.0 Hz100.0%

PI Status 134 Read Only

PI Ref Meter 135 Read Only


13




PI Fdback Meter 136 Read Only

PI Error Meter 137 Read Only

PI Output Meter 138 Read Only

PI BW Filter 139(1) 0.0 Radians





DB While Stopped 145(1) 0 “Disabled”

S Curve % 146(2) 20%

Current Lmt Sel 147 0 “Cur Lim Val”

Current Lmt Val 148

[Rated Amps] × 1.5 (Equation yields approximate default value.)

Current Lmt Gain 149 250

Drive OL Mode 150 3 “Both–PWM 1st”

PWM Frequency 151

4 kHz2 kHz(Frames 4…6, 600/690VAC)

Droop RPM @ FLA 152(1) 0.0 RPM

Regen Power Limit 153(1) –50.0%

Current Rate Limit 154(1) 400.0%

Stop Mode A 155(2) 0 “Coast”

Stop Mode B 156(2) 1 “Ramp”

DC Brake Lvl Sel 157 0 “DC Brake Lvl”

DC Brake Level 158 [Rated Amps]

DC Brake Time 159 0.0 Secs

Bus Reg Ki 160 450

Bus Reg Mode A 161 1 “Adjust Freq”

Bus Reg Mode B 162(2) 0 “Disabled”

DB Resistor Type 163 0 “None”

Bus Reg Kp 164(2) 1200

Bus Reg Kd 165 1000

Flux Braking 166(1) 0 “Disabled”

Powerup Delay 167(1) 0.0 Secs

Start At PowerUp 168(2) 1 “Enabled”

Flying Start En 169(2) 1 “Enabled”

Flying StartGain 170 4000

Auto Rstrt Tries 174 0

Auto Rstrt Delay 175(2) 30.0 Secs

Gnd Warn Level 177(1) 3.0 Amps


R

Sleep-Wake Mode 178 0 “Disabled”

Sleep-Wake Ref 179 2 “Analog In 2”

Wake Level 180 6.000 mA,6.000 Volts

Wake Time 181 1.0 Secs

Sleep Level 182 5.000 mA,5.000 Volts

Sleep Time 183 1.0 Secs

Power Loss Mode 184 0 “Coast”

Power Loss Time 185 0.5 Secs

Power Loss Level 186(3) Drive Rated Volts

Load Loss Level 187(1) 200.0%

Load Loss Time 188(1) 0.0 Secs

Shear Pin Time 189(1) 0.0 Secs

Direction Mode 190(2) 2 “Reverse Dis”

Save HIM Ref 192 0 Hz

Man Ref Preload 193(3) 0 “Disabled”

Save MOP Ref 194(2) At Pwr Down

MOP Rate 195 1.0 Hz/s30.0 RPM/s

Param Access Lvl 196(2) 3 “Fan/Pump”

Reset To Defalts 197 0 “Ready”

Load Frm Usr Set 198 0 “Ready”

Save To User Set 199 0 “Ready”

Reset Meters 200 0 “Ready”

Language 201 0 “Not Selected”

Voltage Class 202 Based on Drive Cat. No.

Drive Checksum 203 Read Only

Dyn UsrSet Cnfg 204(1) 0 “Disabled”

Dyn UsrSet Sel 205(1) 0 “Disabled”

Dyn UsrSet Actv 206(1) 0 “Disabled”





Speed Ref Source 213 Read Only

Start Inhibits 214 Read Only

Last Stop Source 215 Read Only

Dig In Status 216 Read Only

Dig Out Status 217 Read Only

Drive Temp 218 Read Only



Drive OL Count 219 Read Only

Motor OL Count 220 Read Only

Fault Speed 224 Read Only

Fault Amps 225 Read Only

Fault Bus Volts 226 Read Only

Status 1 @ Fault 227 Read Only

Status 2@ Fault 228 Read Only

Alarm 1 @ Fault 229 Read Only

Alarm 2@ Fault 230 Read Only





Fault Config 1 238Bits 0…1501x1001000x000xx

Fault Clear 240 0 “Ready”

Fault Clear Mode 241 1 “Enabled”

Power Up Marker 242 Read Only












Fault 6Time 254(3) Read Only





Alarm Config 1 259Bits 0-15000000x00000000x

Alarm Clear 261(3) 0 “Ready”






65






DPI Baud Rate 270 1 “500kbps”

Drive Logic Rslt 271 Read Only

Drive Ref Rslt 272 Read Only

Drive Ramp Rslt 273 Read Only

DPI Port Sel 274(1) “DPI Port 1”

DPI Port Value 275(1) Read Only

Logic Mask 276(1) 1 - Control Permitted

Start Mask 277 (See Logic Mask)

Jog Mask 278 (See Logic Mask)

Direction Mask 279 (See Logic Mask)

Reference Mask 280 (See Logic Mask)

Accel Mask 281 (See Logic Mask)

Decel Mask 282 (See Logic Mask)

Fault Clr Mask 283 (See Logic Mask)

MOP Mask 284 (See Logic Mask)

Local Mask 285 (See Logic Mask)

Stop Owner 288 Read Only

Start Owner 289 (See Stop Owner)

Jog Owner 290 (See Stop Owner)

Direction Owner 291 (See Stop Owner)

Reference Owner 292 (See Stop Owner)

Accel Owner 293 (See Stop Owner)

Decel Owner 294 (See Stop Owner)

Fault Clr Owner 295 (See Stop Owner)

MOP Owner 296 (See Stop Owner)

Local Owner 297 (See Stop Owner)

DPI Ref Select 298(1) 0 “Max Freq”

DPI Fdbk Select 299 17 “Speed Fdbk”




Link A Word 1)


Link A Word 2)


Link A Word 1)


66


Link A Word 2)


Link A Word 1)


Link A Word 2)




Link A Word 1)


Link A Word 2)


Link A Word 1)


Link A Word 2)

Data Out D1 - Link A Word 1 316 (See Data Out A1

Link A Word 1)

Data Out D2 - Link A Word 2 317 (See Data Out A2 -

Link A Word 2)

Anlg In Config 320(2) Analog In 1 = 0.0 Volt

Anlg In Sqr Root 321 0 (Disable)







Anlg Out Config 340 1 (Current)

Anlg Out Absolut 341 1 (Absolute)


Analog Out1 Hi 343 20.000 mA,10.000 Volts



Analog Out Hi 346 20.000 mA,10.000 Volts




Digital In1 Sel 361 4 “Stop – CF”

Digital In2 Sel 362 5 “Start”


Rockwell Automation Publication 21VW-IN001D-EN-P - Jul

Digital In3 Sel 363(2) 3 “Aux Fault”

Digital In4 Sel 364(2) 1 “Enable”



Anlg1 Out Setpt 377(1) 20.000 mA,10.000 Volts

Anlg2 Out Setpt 378 20.000 mA,10.000 Volts

Dig Out Setpt 379(1) 0 (Disable)

Digital Out1 Sel 380(4) 1 “Fault”












Dig Out Param 393 0 “PI Config”

DigIn DataLogic 411(1) 0=Logical 0

Motor Fdbk Type 412(1) 0 “Quadrature”

Encoder PPR 413(1) 1024 PPR

Enc Position Fdbk 414(1) Read Only

Encoder Speed 415(1) Read Only

Fdbk Filter Sel 416(1) 0 “None”

Notch FilterFreq 419(1) 0.0 Hz

Notch Filter K 420(1) 0.3 Hz

Marker Pulse 421 Read Only

Pulse In Scale 422 64

Encoder Z Chan 423 0 “Pulse Input”

Torque Ref A Sel 427 1 “Torque Stpt1”

Torque Ref A Hi 428(1) 100.0%

Torque Ref A Lo 429(1) 0.0%

Torq Ref A Div 430(1) 1.0

Torque Ref B Sel 431 24 “Disabled”

Torque Ref B Hi 432 100.0%

Torque Ref B Lo 433 0.0%

Torque Ref B Mult 434 1.0


y 2013


Torque Setpoint1 435(1) 0.0%

Pos Torque Limit 436(1) 200.0%

Neg Torque Limit 437(1) -200.0%

Torque Setpoint2 438 0.0%

Control Status 440(1) Read Only

Mtr Tor Cur Ref 441(1) Read Only

Ki Speed Loop 445(1) 7.0

Kp Speed Loop 446(1) 6.3

Kf Speed Loop 447(1) 0.0

Speed Desired BW 449(1) 0.0 Radians/Sec

Total Inertia 450(1) 1.25 Secs0.10 Secs (v3)

Speed Loop Meter 451(1) Read Only

Rev Speed Limit 454(1) 0.0 RPM

PI Deriv Time 459(1) 0.00 Secs

PI Reference Hi 460(1) 100.0%

PI Reference Lo 461(1) -100.0%

PI Feedback Hi 462(1) 100.0%

PI Feedback Lo 463(1) 0.0%












Rock

ATTENTION: Parameter 168 [Start Aautomatically cause the drive to resuand/or personal injury can result if tconsidering applicable local, nationa















PortMask Act 595(1) Read Only

Write Mask Cfg 596(1) 1 = Write Permitted

Write Mask Act 597(1) Read Only

Logic Mask Act 598(1) Read Only

TorqProve Cnfg 600 0 (Disable)

TorqProve Setup 601 0 (Disable)

Spd Dev Band 6022.0 Hz60.0 RPM

SpdBand Integrat 603 60 mSec

Brk Release Time 604 0.10 Secs

ZeroSpdFloatTime 605 5.0 Secs

Float Tolerance 6060.2 Hz6.0 RPM

Brk Set Time 607 0.10 Secs

TorqLim SlewRate 608 10.0 Secs


well Automation Publication 21VW-IN001D-EN-P - July 2013

t PowerUp] ships from the factory enabled. This feme running at commanded speed after drive inpu

his parameter is used in an inappropriate applicatil and international codes, standards, regulations,

BrkSlip Count 609 250

Brk Alarm Travel 610 1.0 Revs

MicroPos Scale% 611 10.0%

(1) Applicable only to PowerFlex 70 Packages.(2) The default values for these parameters differ from the

factory defaults. Setting 194 [Reset To Defalts] to 1 “Factory Rset” changes these parameter settings to the defaults listed in the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001.

(3) Applicable only to PowerFlex 700 Packages.(4) When [TorqProve Cnfg] is set to “Enable,” [Digital Out1 Sel]

becomes the brake control and any other selection is ignored.


67

ature enables a Run command to t power is restored. Equipment damage on. Do not use this function without or industry guidelines.




Drawing Index Three-contactor Full-feature Bypass with Disconnect Package (style B)

The tables on the following pages provide links to the drawings for the various voltages and kW/Hp ratings for the style B packaged drives:

• Table 15, Three-contactor Full-feature Bypass with Disconnect Package (style B), 208V on page 68



Table 15 - Three-contactor Full-feature Bypass with Disconnect Package (style B), 208V

Input Voltage


Drawing


208V AC

0.75 1.0

No


Figure 45 on page 86Figure 30 on page 71 Figure 42 on page 83

1.5 2.0

2.2 3.0

4.0 5.0 Figure 55 on page 96


7.5 10


0.75 1.0

Yes



1.5 2.0

2.2 3.0

4.0 5.0 Figure 63 on page 104Figure 52 on page 93


7.5 10 Figure 53 on page 94




Input Voltage


Drawing


480V AC

0.75 1.0

No




1.5 2.0

2.2 3.0

4.0 5.0


7.5 10

11 15


18.5 25



37 50




75 100


110 150

0.75 1.0

Yes



1.5 2.0

2.2 3.0

4.0 5.0


7.5 10

11 15


18.5 25




Input Voltage


Drawing


600V AC

2.2 3.0

No




4.0 5.0


7.5 10

11 15


18.5 25



37 50




75 100


110 150

2.2 3.0

Yes



4.0 5.0


7.5 10

11 15


18.5 25



Schematic Drawings Figure 30 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 1 of 2)

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

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Figure 31 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC Drives (sheet 2 of 2)

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01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

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Figure 32 - 60…150 Hp, 480V AC Drives (sheet 1 of 2)

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

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N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

22

SC

HE

MAT

IC D

RAW

ING

- B

YPA

SS

CO

NTR

OL

PAN

EL

98D

0113

3JR

F/A

CI

12/1

0/04

JFH

/AC

I12

/10/

04



Figure 38 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 1 of 2)

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.



Figure 39 - 1…10 Hp, 208V AC; and 1…25 Hp, 480V AC Drives with Line Reactor (sheet 2 of 2)

DAT

ER

EV.

BY

EC

N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

22

SC

HE

MAT

IC D

RAW

ING

- B

YPA

SS

CO

NTR

OL

PAN

EL

98D

0121

1JR

F/A

CI

1/19

/05

JFH

/AC

I1/

19/0

5



Figure 40 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 1 of 2)

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.



Figure 41 - 3…25 Hp, 600V AC Drives with Line Reactor (sheet 2 of 2)

DAT

ER

EV.

BY

EC

N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

22

SC

HE

MAT

IC D

RAW

ING

- B

YPA

SS

CO

NTR

OL

PAN

EL

98D

0121

2JR

F/A

CI

1/20

/05

JFH

/AC

I1/

20/0

5



Inter-connect Drawings Figure 42 - 1…15 Hp, 208V AC; and 1…50 Hp, 480V AC and 600V AC Drives

DAT

ER

EV.

BY

EC

N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

A1/

28/0

5JR

F

11

INTE

R-C

ON

NE

CT

DR

AWIN

G -

PF7

0, S

TYLE

B1-

15H

P @

208

VAC

, 1-5

0HP

@ 4

60VA

C &

1-5

0HP

@ 5

75VA

C

97D

0116

6JR

F/A

CI

12/8

/04

JFH

/AC

I12

/8/0

4

12/8

/04




DAT

ER

EV.

BY

EC

N/C

R. N

O.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

A1/

28/0

5JR

FB

2/1/

05JR

F

11

INTE

R-C

ON

NE

CT

DR

AWIN

G -

PF7

0, S

TYLE

B, W

/ LIN

E R

EA

CTO

R1-

10H

P @

208

VAC

, 1-2

5HP

@ 4

60VA

C &

3-2

5HP

@ 5

75VA

C

97D

0074

9JR

F/A

CI

5/10

/04

JFH

/AC

I5/

10/0

4



Layout Drawings Figure 45 - 1…10 Hp, 208V AC; 1…25 Hp, 480V AC; and 3…25 Hp, 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B5/

1/07

REH

C11

/1/0

7AW

RD

11/5

/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, 1-1

0HP

@ 2

08VA

C, 1

-25H

P @

460

VAC

& 3

-25H

P @

575

VAC

95D

0114

3JR

F/A

CI12

/8/0

4JF

H/A

CI12

/8/0

4

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

FU4FU5

F1

SECONDARY

H2

PRIMARY

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

U LC

178358-02

US

GND

T1T2T3

H1

X2

NO

NC2 1

4 3NO

3NO

4

8 7NOEM

AC

BE

D

BA

C

P1P2

BA

3

3NO

4

4

F

H3H4

CONN

2

CONN

1

F2X1

BCDIC

DO

C

T1

L2

DS1

TB1

TB2O

L

TERM

INA

L BL

OCK

OU

TPU

T PO

WER

CON

TRO

LTE

RMIN

AL

BLO

CK

40393837363534333231MGT3

T1T2

POW

ERTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

SIG

NA

L

CP1

TR

-3 -4

NO

-4 -3NO

-1NC

-2

-2

NC-1

-3 -4

NO

-4 -3NO

-1NC

-2

-2

NC-1

-3-4

NO

-4-3NO

-1NC

-2

-2

NC-1

AC_NOTE

-3-4

NO

-4-3NO

-1NC

-2

-2

NC-1

T1 T1 14 NO4 6T2 T314 NO 24 T2 6 T34 NO 2T2 6 T3 142 T1

L1 13 NO53 L2 L31L1 NO3 135 L3L213 NOL2 5 L3 131 L1

16 18 A2

15A1

L3L1

FU1

FU2

FU3

25H

P, 4

60VA

C VE

RSIO

N S

HO

WN

(3 D

IFFE

REN

T FR

AM

E SI

ZES

TOTA

L)




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B4/

12/0

7RE

HC

5/1/

07RE

HD

11/1

/07

AWR

E7/

8/08

TGM

F11

/6/1

2JC

K

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

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ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

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WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, 30H

P @

460

VAC

& 3

0HP

@ 5

75VA

C

95D

0114

4JR

F/A

CI12

/8/0

4JF

H/A

CI12

/8/0

4

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

T1

T3

T2

MG

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

LO

UTP

UT

POW

ERTE

RMIN

AL

BLO

CK

POW

ERTE

RMIN

AL

BLO

CK

SIG

NA

LTE

RMIN

AL

BLO

CK

Rock

well A

utom

ation

, Euc

lid, O

H 44

117 U

.S.A.

Suita

ble fo

r i nsta

llatio

n in a

Comp

artme

nt H

andli

ng Co

nditio

ned A

ir

ENCL

OSUR

E TYP

E: TY

PE 1

I/M __

____

_OU

TPUT

FREQ

UENC

Y:M

AX A

C OU

TPUT

:IN

PUT F

REQU

ENCY

:M

AX A

C IN

PUT:

M/N

____

__PO

WER

FLEXRe

lia

nc

e E

lec

tric

NO IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

6102

93-2

41A

4

2

NO3

1NC

3NO

4

8 7NOEM

T3T1

T2M

G

SO: _

____

CL

USLIS

TED

U

178358-02

0-46

0V __

_A 3P

H

460V

___A

3PH

3-60

Hz

50/6

0Hz

__HP

L2

3 4

3 4

NO

PRIMARY

H3 H1H2H4

3632

3134

3533

4039

3837

FU4

FU5TA-2-69301

T

100VA

F2 X2F1X1

SECONDARY

BCA

CB

ED

P2A

CB

A B

P1

F

CONN

2

CONN

1

DIC

DO

C

TRCP

1

OL

T1TB

1TB

2

DS1

3 L1 15L3 L2

4 T1 26T3 T2NC-1 -2

-3NO

-4

NO-4

-2 -1NC

-3 -3

-1NC

-2

-4-3NO

-4

NO

-2

NC-1

-3

-1NC

-2

-4-3NO

-4

NO

-2

NC-1

A1A2A1A2

T3

L3

T3

L3

100-

C43D

00

1L15 L2 3

2T16 T2 4

L1 15 L2 3

T1 26 T2 4

5361

NC

5462

NC

NONO

-3 -4

NO

-4 -3NO

-3NO

-4

-4

NO-3

NC-1-2

-3NO

-4

NO -4

-2-1NC

-3

100-

SA11

100-

SA11

100-

SA11

100-

SA11

100-

SA20

100-

FA11

100-C37D00

100-

C37D

00

1618A2

FEA3T

15 A1

FU2

FU1

FU3

L1L3



Figure 47 - 15 Hp, 208V AC; 40…50 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B5/

1/07

REH

C11

/1/0

7AW

RD

7/9/

08TG

ME

11/6

/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, 15H

P @

208

VAC,

40-

50H

P @

460

VAC

&40

-50H

P @

575

VAC

95D

0114

5JR

F/A

CI12

/8/0

4JF

H/A

CI12

/8/0

4

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

T1

T3

T2

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

LO

UTP

UT

POW

ERTE

RMIN

AL

BLO

CK

DO

CBC

DIC

T1

3736

3231

3334

3539

3840

AU-2

/0

GN

DL3

OL

DS1

TB2

TB1

U

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

USL

CLIS

TED

178358-02

2

4

1

3NO

NC

3 4NO

3 4

3 4

NOEM

NO

NO

8 7

AC

BF

ED

CONN

2

P1

BAC

AB

P2

CONN

1

POW

ERTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

SIG

NA

L

CP1

TR70

2T1

4T2

6T3

1L1

3L2

5L3

-3

-4

NO

-4

-3 NO

-1 NC

-2

-2

NC

-1

-3

-4

NO

-4

-3NO

-1NC

-2

-2

NC

-1

2T1

4T2

6T3

1L1

3L2

5L3

SECO

NDAR

Y

T

F1X2

X1F2

FU5

TA-2

-693

01

FU4

PRIM

ARY

H2H1

H4H3

5361

NC

5462

NC

NONO

-3

-4

NO

-4

-3NO

-3NO

-4

-4

NO

-3

1618

A2

FEA3

T

15A1

2T1

4T2

6T3

1L1

3L2

5L3

MG

FU2

FU1

FU3

L2L1




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/24

/05

JRF

B4/

10/0

6RE

HC

5/1/

07RE

HD

11/1

/07

AWR

E12

/6/1

2JC

K

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

B, 6

0HP

@ 4

60VA

C &

60H

P @

575

VAC

95D

0122

2JR

F/A

CI1/

24/0

5JF

H/A

CI1/

24/0

5

6102

93-24

1A

NAME

PLAT

E

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

C

178358-02

U LUS

T1

MG

T2

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

L

OU

TPU

T PO

WER

TERM

INA

L BL

OCK

38

T1T2T3

34

313233

353637

3940

TB1

TB2

T1

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

12

NO34

NO

NC

43

BC

A

43NO

NO

NOEM7

4

8

3

DE

F

BA

P2C

A B

P1

CONN

2

CONN

1

CP1

L1L2

L3D

S1

DO

CBC

DIC

TR

OL

T14

T26

1L1

3L2

5

-3

-4

NO

-4

-3 NO

-1 NC

-2

-2

NC

-1

-3

-4

NO

-4

-3 NO

-1 NC

-2

-2

NC

-1

2T1

4T2

6T3

1L1

3L2

5L3

-3

-4

NO

-4

-3NO

-1NC

-2

-2

NC

-1

5361

NC

5462

NC

NONO

1618

A2

FEA3

T

15A1

2T1

4T2

6T3

1L1

3L2

5L3

-3

-4

NO

-4

-3NO

-3NO

-4

-4

NO

-3

-3

-4

NO

-4

-3 NO

-1 NC

-2

-2

NC

-1

T3

MG

FU3

FU2

FU1




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/1

/07

AWR

B11

/6/1

2JC

KC

02/0

6/13

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

B, 7

5-10

0HP

@ 4

60VA

C &

75-

100H

P @

575

VAC

95D

0122

3JR

F/A

CI1/

24/0

5JF

H/A

CI1/

24/0

5

T1

MG

T2

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

LO

UTP

UT

POW

ERTE

RMIN

AL

BLO

CK

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

SECO

NDAR

YF1

X2X1

F2

FU5

TA-2

-693

02

FU4

PRIM

ARY

H2H1

H4H3

GN

D

AU-2

50

2

4

1

3NO

NC

3 4NO

3 4

3 4

NOEM

NO

NO

8 7

AC

BF

ED

CONN

2

P1

BAC

AB

P2

CONN

1

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

USLU

CLIS

TED

178358-02

-3

-4

NO

-4

-3NO

-1NC

-2

-2

NC

-1

2 13/16 [71.63]

33/64 [12.95]

[10mm

]

SCALE:

1 Inch

-3

-4

NO

-4

-3 NO

-1 NC

-2

-2

NC

-1

2 13/16 [71.63]

33/6

4 [1

2.95

]

[10m

m]

SCA

LE:

1 In

ch

5361

NC

5462

NC

NONO

1 29/32 [48.26]63/6

4 [2

4.89

]

[10m

m]

SCA

LE:

1 In

ch

BCD

OC

DIC

T1

3531

3233

3439

3840

3637

NAME

PLATE

6102

93-24

1A

1618

A2

FEA3

T

15A1

2T1

4T2

6T3

A1

1L1

3L2

5L3

A2

DS1

TB2

TB1

CP1

L1L2

L3

TR

T3

FU3

FU2

FU1

1 L1

3 L2

5 L3

2 T1

4 T2

6 T3

14

43NO

22

31NC32

NC21

44

NO131

L13

L25

L3

2 T1

4 T2

6 T3

14

43NO

22

31NC32

NC21

44

NO13 14

43NO

22

31NC32

NC21

44

NO13

14

43 NO

22

31 NC 32

NC 21

44

NO 13

14

43 NO

22

31 NC 32

NC 21

44

NO 13

OL

OU

TPU

T PO

WER

TERM

INA

L BL

OCK

T2T1

T3

MG

31323334353637383940

(75H

P M

OD

ELS)

(100

HP

MO

DEL

S)

TERM

INA

L BL

OCK

CON

TRO

L

DO

C

1 L1

3 L2

5 L3

2 T1

4 T2

6 T3

14

43NO

22

31NC32

NC21

44

NO13

(100

HP

MO

DEL

S)D

OC

CON

TAC

TOR




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

2/9/

05JR

FB

5/1/

07RE

HC

11/1

/07

AWR

D11

/6/1

2JC

KE

02/0

6/13

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

0, S

TYLE

B, 1

25-1

50H

P @

460

VAC

& 1

25-1

50H

P @

575

VAC

95D

0122

4JR

F/AC

I1/

24/0

5JF

H/A

CI1/

24/0

5

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

L

OU

TPU

T PO

WER

TERM

INA

L BL

OCK

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

DO

CBC

DIC

T2T1

T3

38

353637

31323334

3940

TA-2

-693

02

F2SE

COND

ARY

X2F1

X1

H3PR

IMAR

Y

FU5

FU4

H1H2

H4

GN

D

2

4

1

3NO

NC

3 4NO

3 4

3 4

NOEM

NO

NO

8 7

AC

BF

ED

CONN

2

P1

BAC

AB

P2

CONN

1

6102

93-24

1A

CL

US

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

LISTE

D

178358-02

NAME

PLAT

E

U

T2T1

T3

L2L1

L3

OL

T1

CP1

TR

SIG

NA

LTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

TB1

TB2

TB2

TB1

SEE

DETA

IL A

T RI

GHT

1 L1

3 L2

5 L3

2 T1

4 T2

6 T3

1 L1

3 L2

5 L3

2 T1

4 T2

6 T3

1 L1

3 L2

5 L3

2 T1

4 T2

6 T3

1618

A2

FEA3

T

15A1

MG

MG

FU1

FU2

FU3




01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/1

/07

AWR

B12

/04/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, W/L

INE

REA

CTO

R1-

3HP

@ 2

08VA

C, 1

-5H

P @

460

VAC

& 3

-5H

P @

575

VAC

95D

0125

6JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

-3 -4

NO

-4 -3NO

-1NC

-2

-2

NC-1

-3-4

NO

-4-3NO

-1NC

-2

-2

NC-1

NO3

NO

NC1

4

4

2

3

BA

DC

T1

T3T2

MG

L3L2

L1

31

H3

PRIMARY

NOEM

NO4

7

NO4

T1T3

T2GN

D

H1H2

3

8

3

FE

H4

SECONDARY

F238

3433

3237

3635

4039

F1 X2X1

T2 6 T32 T1 4

2 4 6T2T1 14 NOT3

97 NO 9895 96

RESET

L2 5 13 NOL31 3L1

OL

BC

-3 -4

NO

-4 -3NO

-1NC

-2

-2

NC-1

-3-4

NO

-4-3NO

-1NC

-2

-2

NC-1

BAC

AB

P2P1

CONN

1

CONN

2

42 T1 T2 6 T3 NO14 42 T1 T2 146 T3 NO

135 L3 NO31 L1 L2L3 NO131 L1 L2 53

DIC

DO

C

Re

lia

nc

e E

lec

tric

VTAC

9M

/N 7H

4160

MAX

AC

INPU

T:IN

PUT F

REQU

ENCY

:M

AX A

C OU

TPUT

:OU

TPUT

FREQ

UENC

Y:I/M

D2-

3372

ENCL

OSUR

E TYP

E: TY

PE 1

SO: G

5605

77.5

HP46

0V 13

.4A 3P

H50

/60H

z0-

460V

11.1A

3PH 3-60

Hz

Suita

ble fo

r insta

llatio

n in a

Comp

artme

nt H

andli

ng Co

nditio

ned A

irRo

ckwe

ll Aut

omati

on, E

uclid

, OH

4411

7 U.S.

A.

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

CU L

178358-02

US

SIG

NA

LTE

RMIN

AL

BLO

CK

PE G

ROU

ND

T2T1

T3MG31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

LO

UTP

UT

POW

ERTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

POW

ER

(BO

TTO

M V

IEW

)

T TB2

TB1

CP1

DS1

LR1

16 18 A2

FEA3T

15A1

TR

FU1

FU2

FU3

L1L2

L3

INPU

T PO

WER

TERM

INA

L BL

OCK



Figure 52 - 5 Hp, 208V AC; 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DA

TERE

V.BY

ECN

/CR.

NO

.A

11/1

/07

AW

RB

2/8/

13SW

PA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FACT

URI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DA

TED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MA

TIO

N, I

NC.

OR

ITS

SUBS

IDIA

RIES

AN

D M

AY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S A

UTH

ORI

ZED

IN W

RITI

NG

BY

ROCK

WEL

L A

UTO

MA

TIO

N, I

NC.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, W/L

INE

REA

CTO

R5H

P @

208

VAC,

7.5

-10H

P @

460

VAC

& 7

.5-1

0HP

@ 5

75VA

C

95D

0125

7JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

OL

BCDIC

DO

C

Re

lia

nc

e E

lec

tric

VTAC

9M

/N 7H

4160

MAX

AC

INPU

T:IN

PUT F

REQU

ENCY

:M

AX A

C OU

TPUT

:OU

TPUT

FREQ

UENC

Y:I/M

D2-

3372

ENCL

OSUR

E TYP

E: TY

PE 1

SO: G

5605

77.5

HP46

0V 13

.4A 3P

H50

/60H

z0-

460V

11.1A

3PH 3-

60Hz

Suita

ble fo

r insta

llatio

n in a

Comp

artme

nt H

andli

ng Co

nditio

ned A

irRo

ckwe

ll Aut

omati

on, E

uclid

, OH

4411

7 U.S.

A.

LISTE

D

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

UC

LUS

178358-02

L3L2

L1 A1A2

B1B2

C1C2

PRIMARY

H2 H1H4 H3

X2F1F2X1

SECONDARY

T1

T3T2

GND

GND

T3T1

T232

3133

3837

3635

3439

40

INPU

T PO

WER

TERM

INA

L BL

OCK

SIG

NA

LTE

RMIN

AL

BLO

CK

PE G

ROU

ND

DS1

TERM

INA

L BL

OCK

POW

ER

16 18 A2

FEA3T

15A1

TR

TB1

TB2

T

CP1

LR1

(BO

TTO

M V

IEW

)

T2T1

T3MG

31323334353637383940

TERM

INA

L BL

OCK

CON

TRO

LO

UTP

UT

POW

ERTE

RMIN

AL

BLO

CK

FU1

FU2

FU3

L1L2

L3



Figure 53 - 7.5…10 Hp, 208V AC; 15…25 Hp, 480V AC and 600V AC Drives with Line Reactor

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/1

/07

AWR

B12

/04/

12JC

KA

PPRO

VAL

DES

IGN

REV

IEW

FOR

MA

NU

FAC

TURI

NG

AS

SHIP

PED

AS

COM

MIS

SIO

NED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

CON

TRO

L CO

MPO

NEN

T A

ND

TER

MIN

AL

BLO

CK L

OCA

TIO

NS

PF70

, STY

LE B

, W/L

INE

REA

CTO

R7

1/2-

10H

P @

208

VAC

, 15-

25H

P @

460

VAC

& 1

5-25

HP

@ 5

75VA

C

95D

0125

8JR

F/A

CI2/

1/05

JFH

/ACI

2/1/

05

4314

NO

13 44

NO43 14

NO

1344

NO

193-EA2HCALLEN-BRADLEY

IEC OVERLOAD

0T364 T2T12

98NO96 97NC95

4314

NO

13 44

NO43 14

NO

1344

NO

FU4

T

FU5

AB

CD

EF

CONN

2

P2B

AC

BA

P1

CONN

1

4

2

8

3

3

3

NO

NC

3

1

7

NO4

NOEM

NO

NO4

4

Re

lia

nc

e E

lec

tric

VTAC

9M

/N 7H

4160

MAX

AC

INPU

T:IN

PUT F

REQU

ENCY

:M

AX A

C OU

TPUT

:OU

TPUT

FREQ

UENC

Y:I/M

D2-

3372

ENCL

OSUR

E TYP

E: TY

PE 1

SO: G

5605

77.5

HP46

0V 13

.4A 3P

H50

/60H

z0-

460V

11.1A

3PH 3-60

Hz

Suita

ble f o

r insta

llatio

n in a

Comp

artme

nt H

andli

ng Co

nditio

ned A

irRo

ckwe

ll Aut

omati

on, E

uclid

, OH

4411

7 U.S.

A.

USLU

C

IND

UST

RIA

L CO

NTR

OL

EQU

IPM

ENT

38M

N

LISTE

D

178358-02

1 L3L2L1 3 5 NO13

T2 6 T3T12 NO144

1 L3L2L1 3 5 NO13

T2 6 T3T12 NO144

1 L1 3 L2

T36

5 L3

T1 T242

BCDIC

DO

CPRIMARY

H2 H1H4 H3

X2F1F2X1

SECONDARY

37

T2

MG

T1

T3

3132

3433

3536

3840

39T1

T2T3

GND

INPU

T PO

WER

TERM

INA

L BL

OCK

PE G

ROU

ND

POW

ERTE

RMIN

AL

BLO

CK

TERM

INA

L BL

OCK

SIG

NA

L

16 18 A2

FEA3T

15A1

TRCP

1

OL

T

TB1

TB2

DS1

L1L2

L3

LR1

TERM

INA

L BL

OCK

OU

TPU

T PO

WER

CON

TRO

LTE

RMIN

AL

BLO

CK

40393837363534333231MGT3

T1T2

(BO

TTO

M V

IEW

)

FU1

FU2

FU3

L1L2

L3



Outline Drawings Figure 54 - 1…3 Hp, 208V AC; 1…5 Hp, 480V AC; and 3…5 Hp, 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

1/4/

07RE

HB

11/0

6/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

B1-

3HP

@ 2

08VA

C, 1

-5H

P @

460

VAC

& 3

-5H

P @

575

VAC

95D

0119

8JR

F/AC

I1/

17/0

5JF

H/A

CI1/

17/0

5

2.63

" [6

7mm

]

4.13

" [1

05m

m]

5.63

" [1

43m

m]

3.50

" [8

9mm

]

�0

.87

"

[�2

2m

m]

2.00

" [5

1mm

]

MO

TOR

OFF

HA

ND

AUTO

DRI

VE

MO

TOR

DRI

VEBY

PASS

TEST

PURG

ED

RIVE

ENA

BLE

OU

TPU

T

DO

CDRI

VE

DIC

FOR

DRI

VE S

TATU

S

TRIP

BYPA

SS

SEE

DRI

VE D

ISPL

AY

BYPA

SSRU

N

OL

INTE

RLO

CKO

PEN

REA

DY

BC

0.34

" [9

mm

]

8.94

" [2

27m

m]

8.59

"[2

18m

m]

1.50" [38mm]

17.00"[432mm]

34.00" [864mm]

36.84" [936mm]

36.84"[936mm]

Ø0.

28"

[Ø7M

M]

Ø0.

28"

[Ø7M

M]

7.67

" [1

95m

m]

9.59

" [2

44m

m]

O F F

ON



Figure 55 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

11/0

6/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C. 11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

B5H

P @

208

VAC,

7.5

-10H

P @

460

VAC

& 7

.5-1

0HP

@ 5

75VA

C

95D

0119

9JR

F/AC

I1/

17/0

5JF

H/A

CI1/

17/0

5

MO

TOR

OFF

HA

ND

AUTO

DRI

VE

MO

TOR

DRI

VEBY

PASS

TEST

PURG

ED

RIVE

ENA

BLE

OU

TPU

T

DO

CDRI

VE

DIC

FOR

DRI

VE S

TATU

S

TRIP

BYPA

SS

SEE

DRI

VE D

ISPL

AY

BYPA

SSRU

N

OL

INTE

RLO

CKO

PEN

REA

DY

BC

0.34

" [8

.73m

m]

8.25

"[2

09.5

5mm

]

8.94

" [2

27.0

1mm

]7.

62"

[193

.47m

m]

9.59

"[2

43.6

0mm

]1.50"

[38.10mm]17.00"

[431.80mm]

34.00" [863.60mm]

36.84" [935.83mm]

38.87" [987.34mm]

�0

.28

" [

�7

.14

mm

]

�0

.28

" [

�7

.14

mm

]

2.97

" [7

5.41

mm

]4.

47"

[113

.51m

m]

5.97

"[1

51.6

1mm

]

2.00" [50.80mm]

3.50"[88.90mm]

�0

.88

" [�

22

.23

mm

]TY

P. 6

PLC

'S.

O F F

ON



Figure 56 - 7.5…10 Hp, 208V AC; and 15…25 Hp, 480V AC and 600V AC Drives

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

DAT

ERE

V.BY

ECN

/CR.

NO

.A

12/7

/04

JRF

B4/

25/0

7RE

HC

11/0

6/12

JCK

APP

ROVA

LD

ESIG

N R

EVIE

WFO

R M

AN

UFA

CTU

RIN

GA

S SH

IPPE

DA

S CO

MM

ISSI

ON

ED

BYD

ATE

SH.

NEX

TN

O.

SH.

-D

WG

.EN

G.

TITL

E

CHK.

BY

NO

.D

ATE

DAT

ED

R. B

YD

ATE

THIS

DRA

WIN

G IS

TH

E PR

OPE

RTY

OF

ROCK

WEL

L A

UTO

MAT

ION

, IN

C.O

R IT

S SU

BSID

IARI

ES A

ND

MAY

NO

T BE

CO

PIED

, USE

D O

R D

ISCL

OSE

D F

OR

AN

YPU

RPO

SE E

XCEP

T A

S AU

THO

RIZE

D IN

WRI

TIN

G B

Y RO

CKW

ELL

AUTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- PF

70, S

TYLE

B7.

5-10

HP

@ 2

08VA

C, 1

5-25

HP

@ 4

60VA

C &

15-

25H

P @

575

VAC

95D

0110

9JR

F/A

CI11

/9/0

4JF

H/A

CI11

/9/0

4

OU

TPU

TBY

PASS

DRI

VETE

ST

ENA

BLE

HA

ND

OFF

AUTO

DRI

VE

MO

TOR

MO

TOR

BYPA

SSRUN

REA

DY

DIC

DRI

VE

DO

C

FOR

DRI

VE S

TATU

SSE

E D

RIVE

DIS

PLAY

PURG

E

DRI

VE

BYPA

SSTR

IP

OPE

NIN

TERL

OCK

OL

BC

3.50

" [8

9mm

]

5.44

" [1

38m

m]

7.38

" [1

87m

m]

2.12

" [5

4mm

]

3.87

" [9

8mm

]

�1

.13

"

[�2

9m

m]

�0

.88

"

[�2

2m

m]

7.81

" [1

98m

m]

9.72

" [2

47m

m]

0.50

" [1

3mm

]9.

88"

[251

mm

]

10.8

8" [2

76m

m]

1.50" [38mm]

20.00"[508mm]

43.00" [1092mm]

�0

.41

"

[�

10

mm

]

�0

.41

"

[�

10

mm

]

40.00" [1016mm]

45.68"[1160mm]

O F F

ON



Figure 57 - 15 Hp, 208V AC; and 30 Hp, 480V AC and 600V AC Drives

DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F70,

STY

LE B

15H

P @

208

VAC

, 30H

P @

460

VAC

& 3

0HP

@ 5

75VA

C

95D

0113

6JR

F/A

CI

12/7

/04

JFH

/AC

I12

/7/0

4

12/7

/04

FO F

ON




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F70,

STY

LE B

40-5

0HP

@ 4

60VA

C &

40-

50H

P @

575

VAC

95D

0113

7JR

F/A

CI

12/7

/04

JFH

/AC

I12

/7/0

4

FFO

ON




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

11

OU

TLIN

E D

RAW

ING

- P

F700

, STY

LE B

60H

P @

460

VAC

& 6

0HP

@ 5

75VA

C

95D

0108

4JR

F/A

CI

10/1

4/04

JFH

/AC

I10

/14/

04




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

.D

WG

.E

NG

.

TITL

E

CH

K. B

YN

O.

DAT

ED

ATE

DR

. BY

DAT

E

THIS

DR

AWIN

G IS

TH

E PR

OPE

RTY

OF

RO

CK

WEL

L A

UTO

MAT

ION

, IN

C.

OR

ITS

SU

BS

IDIA

RIE

S A

ND

MAY

NO

T B

E C

OP

IED

, US

ED

OR

DIS

CLO

SE

D F

OR

AN

YP

UR

PO

SE

EX

CE

PT

AS

AU

THO

RIZ

ED

IN W

RIT

ING

BY

RO

CK

WE

LL A

UTO

MAT

ION

, IN

C.

FFO

ON

11

OU

TLIN

E D

RAW

ING

- P

F700

, STY

LE B

75-1

00H

P @

460

VAC

& 7

5-10

0HP

@ 5

75VA

C

95D

0108

5JR

F/A

CI

10/1

4/04

JFH

/AC

I10

/14/

04




DAT

ER

EV.

BY

EC

N/C

R. N

O.

AP

PR

OVA

LD

ES

IGN

RE

VIE

WFO

R M

AN

UFA

CTU

RIN

GA

S S

HIP

PE

DA

S C

OM

MIS

SIO

NE

D

BY

DAT

E

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 4201

SH

.N

EX

TN

O.

SH

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Figure 63 - 5 Hp, 208V AC; and 7.5…10 Hp, 480V AC and 600V AC Drives with Line Reactor

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

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Notes:


Chapter 3

Mechanical Installation

This chapter provides information on mounting a PowerFlex 70 and 700 package for fan and pump applications.

Mounting Considerations Environment

Before deciding on an installation site, verify that the PowerFlex drive packages can be kept clean, cool, and dry. The drives must be kept away from oil, coolants, or other airborne contaminants.

Maximum Surrounding Air Temperature

PowerFlex 70 and 700 packages for fan and pump applications are designed to operate at 0…40 °C (32…104 °F) surrounding air temperature.

Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. See Figure 65 on page 108 for minimum mounting clearances for the drive.

ATTENTION: The following information is a guide for proper installation. The Allen-Bradley Company cannot assume responsibility for the compliance or noncompliance to any code, national, local, or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.

Topic Page

Mounting Considerations 107

Lifting and Mounting the Drive 108

Watts Loss 109

Weights 111


Chapter 3 Mechanical Installation

Figure 65 - Minimum Mounting Clearances

Lifting and Mounting the Drive

Do not drop or jolt the drive when moving or lifting the drive. Use a fork lift truck or similar means for lifting and transporting the drive. Use a sling that equalizes the load at the pickup points. Use a spreader bar if the angle of the sling is less than 45 degrees relative to horizontal.

Figure 66 - Lifting the Drive

Drive orother device

152 mm(6.0 in.)

(6.0 in.)

(2.0 in.)(2.0 in.)

152 mm

50 mm 50 mm

DRIVEOFF

HAND AUTO

MOTORTEST

BYPASS

DRIVE

MOTOR

BYPASSRUN

SEE DRIVE DISPLAYFOR DRIVE STATUS

READY

PURGE

DO C

DRIVE

DIC

OL

BYPASSTRIP

BC

OUPUTENABE

DRIVE

Lifting Hole45˚ Min.

Front View Right Side View

INTERLOCKOPEN


Mechanical Installation Chapter 3

Follow these steps to lift and mount the drive.

1. Attach a sling with safety hooks or clevis clamps to the two lifting holes at the top of the drive. Verify that the angle of the sling is not less than 45 degrees relative to horizontal.

2. Use an overhead or portable hoist to attach a free-fall chain to the chain secured to the drive. Take up any vertical slack in the chain.

3. Use the hoist to lift the drive from the horizontal shipping pallet.

4. Position the drive.

5. Attach the drive to a vertical surface by using the mounting holes provided. Use washers under the bolt heads.

Watts Loss Table 18 lists watts loss data for PowerFlex 70 and 700 packages for fan and pump applications running at full load, full speed, and a factory default PWM frequency of 4 kHz.

Table 18 - Watts Loss at Full Load/Speed, 4 kHz

Drive Rating Power Dissipation

Input Voltage kW Hp Watts

208V AC, 3-phase

0.75 1.0 61

1.5 2.0 77

2.2 3.0 103

4.0 5.0 185

5.5 7.5 250

7.5 10 329

11 15 436



480V AC, 3-phase

0.75 1.0 57

1.5 2.0 75

2.2 3.0 99

4.0 5.0 138

5.5 7.5 178

7.5 10 235

11 15 350

15 20 486

18.5 25 414

22 30 448

30 40 561

37 50 700

45 60 940

55 75 1117

75 100 1489

90 125 1855

110 150 2214

132 200 2512

600V AC, 3-phase

2.2 3.0 89

4.0 5.0 128

5.5 7.5 168

7.5 10 226

11 15 340

15 20 433

18.5 25 334

22 30 365

30 40 452

37 50 571

45 60 835

55 75 1371

75 100 1884

90 125 1910

110 150 2290

Table 18 - Watts Loss at Full Load/Speed, 4 kHz (Continued)

Drive Rating Power Dissipation

Input Voltage kW Hp Watts



Weights Table 19 through Table list approximate weights for PowerFlex 70 and 700 drive packages for fan and pump applications.

Table 19 - Weights for Main Input Disconnect Packages (style A)

Input Voltage kW Hp Input Line Reactor Weight

kg (lb)

208V AC

0.75 1

No

11.3 (25)

1.5 2 11.3 (25)

2.2 3 11.3 (25)

4 5 15.4 (34)

5.5 7.5 18.1 (40)

7.5 10 18.1 (40)

11 15 18.5 (41)

0.75 1

Yes

17.6 (39)

1.5 2 17.6 (39)

2.2 3 17.6 (39)

4 5 22.6 (50)

5.5 7.5 28.1 (62)

7.5 10 28.1 (62)



480V AC

0.75 1.0

No

11.3 (25)

1.5 2.0 11.3 (25)

2.2 3.0 11.3 (25)

4.0 5.0 11.3 (25)

5.5 7.5 15.4 (34)

7.5 10 15.4 (34)

11 15 18.1 (40)

15 20 18.1 (40)

18.5 25 18.1 (40)

22 30 22.6 (50)

30 40 31.2 (69)

37 50 31.2 (69)

45 60 68.0 (150)

55 75 68.0 (150)

75 100 68.0 (150)

90 125 176.9 (390)

110 150 176.9 (390)

132 200 176.9 (390)

0.75 1.0

Yes

17.6 (39)

1.5 2.0 17.6 (39)

2.2 3.0 17.6 (39)

4.0 5.0 17.6 (39)

5.5 7.5 22.6 (50)

7.5 10 22.6 (50)

11 15 28.1 (62)

15 20 28.1 (62)

18.5 25 28.1 (62)

Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)


kg (lb)



600V AC

2.2 3.0

No

11.3 (25)

4.0 5.0 11.3 (25)

5.5 7.5 15.4 (34)

7.5 10 15.4 (34)

11 15 18.1 (40)

15 20 18.1 (40)

18.5 25 18.1 (40)

22 30 22.6 (50)

30 40 31.2 (69)

37 50 31.2 (69)

45 60 68.0 (150)

55 75 68.0 (150)

75 100 68.0 (150)

90 125 176.9 (390)

110 150 176.9 (390)

2.2 3.0

Yes

17.6 (39)

4.0 5.0 17.6 (39)

5.5 7.5 22.6 (50)

7.5 10 22.6 (50)

11 15 28.1 (62)

15 20 28.1 (62)

18.5 25 28.1 (62)

Table 19 - Weights for Main Input Disconnect Packages (style A) (Continued)


kg (lb)



Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages(style B)


kg (lb)

208V AC

0.75 1

No

15.8 (35)

1.5 2 15.8 (35)

2.2 3 15.8 (35)

4 5 21.3 (47)

5.5 7.5 27.2 (60)

7.5 10 27.2 (60)

11 15 27.2 (60)

0.75 1

Yes

22.2 (49)

1.5 2 22.2 (49)

2.2 3 22.2 (49)

4 5 29.4 (65)

5.5 7.5 37.6 (83)

7.5 10 37.6 (83)



480V AC

0.75 1.0

No

15.8 (35)

1.5 2.0 15.8 (35)

2.2 3.0 15.8 (35)

4.0 5.0 15.8 (35)

5.5 7.5 21.3 (47)

7.5 10 21.3 (47)

11 15 27.2 (60)

15 20 27.2 (60)

18.5 25 27.2 (60)

22 30 43.0 (95)

30 40 43.0 (95)

37 50 43.0 (95)

45 60 108.8 (240)

55 75 113.3 (250)

75 100 122.4 (270)

90 125 190.5 (420)

110 150 190.5 (420)

0.75 1.0

Yes

22.2 (49)

1.5 2.0 22.2 (49)

2.2 3.0 22.2 (49)

4.0 5.0 22.2 (49)

5.5 7.5 29.4 (65)

7.5 10 29.4 (65)

11 15 37.6 (83)

15 20 37.6 (83)

18.5 25 37.6 (83)

Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages(style B) (Continued)


kg (lb)



600V AC

2.2 3.0

No

15.8 (35)

4.0 5.0 15.8 (35)

5.5 7.5 21.3 (47)

7.5 10 21.3 (47)

11 15 27.2 (60)

15 20 27.2 (60)

18.5 25 27.2 (60)

22 30 43.0 (95)

30 40 43.0 (95)

37 50 43.0 (95)

45 60 108.8 (240)

55 75 113.3 (250)

75 100 122.4 (270)

90 125 190.5 (420)

110 150 190.5 (420)

2.2 3.0

Yes

22.2 (49)

4.0 5.0 22.2 (49)

5.5 7.5 29.4 (65)

7.5 10 29.4 (65)

11 15 37.6 (83)

15 20 37.6 (83)

18.5 25 37.6 (83)

Table 20 - Weights for Three-contactor Full-feature Bypass with Disconnect Packages(style B) (Continued)


kg (lb)


Appendix A

Technical Specifications

Environmental Specifications This appendix lists the environmental specifications for the drives. For all other specifications, refer to the user manual for the drive listed in the table below.

Table 21 - Pollution Degree Ratings According to EN 61800-5-1

Fuse, Circuit Breaker, and Short Circuit Current Specifications

For fuse, circuit breaker, and short circuit current rating specifications for the packaged fan and pump applications, refer to PowerFlex 70 and 700 Packages for Fan and Pump Applications Product Information, publication 21VW-PC001.

Category Attribute Value

Environment

Altitude 1000 m (3300 ft) max without derating

Surrounding air temperature without derating 0 …40 °C (32…104 °F)

Storage temperature (all const.) -40…70 °C (-40…158 °F)

Relative humidity 5… 95% noncondensing

Shock 15 G peak for 11 ms duration (±1.0 ms)

Vibration 0.152 mm (0.006 in.) displacement, 1 G peak, 5.5 Hz

Surrounding environmentPollution degree:

Pollution degree 1 and 2Pollution degree 3 and 4

See Table 21 on page 117 for descriptions of pollution degree rating.

All enclosures are acceptable for pollution degree 1 and 2.An enclosure that meets or exceeds IP54, NEMA/UL Type 12, is required for pollution degree 3 and 4.

Other specifications

For other specifications, refer to the PowerFlex 70 Adjustable Frequency AC Drives User Manual, publication 20A-UM001, or the PowerFlex 700 Adjustable Frequency AC Drive User Manual, publication 20B-UM001.

Pollution Degree

Description

1 No pollution or only dry non-conductive pollution occurs. The pollution has no influence.

2 Normally only non-conductive pollution occurs. Occasionally a temporary conductivity, caused by condensation, is expected when the drive is out of operation.

3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, and is expected.

4 The pollution generates persistent conductivity caused, for example, by conductive dust, rain, or snow.




http://literature.rockwellautomation.com/idc/groups/literature/documents/pc/21vw-pc001_-en-p.pdf

Appendix A Technical Specifications

Notes:


Appendix B

Replacement Parts


Table 22 provides a list of replacement part numbers for the main input disconnect package (style A).Table 22 - Main Input Disconnect Package Replacement Parts (style A)

Description Designation Voltage Hp Part No. Manufacturer

Disconnect switch DSI

208V AC

1…5 194R-J30-1753

Allen-Bradley

7.5…10 194R-J60-1753

15 194R-J100-1753

480V AC

1…10 194R-J30-1753

15…25 194R-J60-1753

30…50 194R-J100-1753

60…100 194R-J200-1753

125…200 194R-J400-1753

600V AC

3…10 194R-J30-1753

15…25 194R-J60-1753

30…50 194R-J100-1753

60…100 194R-J200-1753

125…150 194R-J400-1753

Operator handle –

208V AC 1…15 194R-PB

480V AC1…25 194R-PB

30…200 194R-HM4

600V AC3…25 194R-PB

30…150 194R-HM4

Operator shaft –

208V AC1…10 194R-S2

15 194R-R4

480V AC

1…25 194R-S2

30…100 194R-R4

125…200 194R-R6

600V AC

1…25 194R-S2

30…100 194R-R4

125…150 194R-R6


Appendix B Replacement Parts

Main fuses FU1…FU3

208V AC

1 10 Amp Class J –


3…5 20 Amp Class J –

7.5 35 Amp Class J –



480V AC

1 6 Amp Class J –



7.5…10 20 Amp Class J –












600V AC



7.5…10 20 Amp Class J –











Table 22 - Main Input Disconnect Package Replacement Parts (style A) (Continued)



Replacement Parts Appendix B

Drive module DM1

208V AC

1 20AB4P2A0AYNANC0

Allen-Bradley

2 20AB6P8A0AYNANC0

3 20AB9P6A0AYNANC0

5 20AB015A0AYNANC0

7.5 20AB022A0AYNANC0

10 20AB028A0AYNANC0

15 20AB042A0AYNANC0

480V AC

1 20AD2P1A0AYNANC0

2 20AD3P4A0AYNANC0

3 20AD5P0A0AYNANC0

5 20AD8P0A0AYNANC0

7.5 20AD011A0AYNANC0

10 20AD014A0AYNANC0

15 20AD022A0AYNANC0

20 20AD027A0AYNANC0

25 20AD034A0AYNANC0

30 20AD040A0AYNANC0

40 20AD052A0AYNANC0

50 20AD065A0AYNANC0

60 20BD077A0ANNANA0

75 20BD096A0ANNANA0

100 20BD125A0ANNANA0








Drive module DM1 600V AC

3 20AE3P9A0AYNNNC0

Allen-Bradley

5 20AE6P1A0AYNNNC0

7.5 20AE9P0A0AYNNNC0

10 20AE011A0AYNNNC0

15 20AE017A0AYNNNC0

20 20AE022A0AYNNNC0

25 20BE027A0AYNANA0

30 20BE032A0AYNANA0

40 20BE041A0AYNANA0

50 20BE052A0AYNANA0

60 20BE062A0AYNANA0

75 20BE077A0AYNANA0

100 20BE099A0AYNANA0








Table 23 provides a list of replacement part numbers for the 3-contactor full-feature bypass with disconnect package (style B).Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts(style B)

Description Designation Voltage Hp Part Number Manufacturer

Disconnect switch DSI

208V AC

1…5 194R-J30-1753

Allen-Bradley

7.5…10 194R-J60-1753

15 194R-J100-1753

480V AC

1…10 194R-J30-1753

15…25 194R-J60-1753

30…50 194R-J100-1753

60…100 194R-J200-1753

125…150 194R-J400-1753

600V AC

3…10 194R-J30-1753

15…25 194R-J60-1753

30…50 194R-J100-1753

60…100 194R-J200-1753

125…150 194R-J400-1753

Operator handle –

208V AC 1…15 194R-PB

480V AC1…25 194R-PB

30…150 194R-HM4

600V AC3…25 194R-PB

30…150 194R-HM4

Operator shaft –

208V AC1…10 194R-S2

15 194R-R4

480V AC

1…25 194R-S2

30…100 194R-R4

125…150 194R-R6

600V AC

3…25 194R-S2

30…100 194R-R4

125…150 194R-R6



Main fuses FU1…FU3

208V AC




7.5 35 Amp Class J –



480V AC

1 6 Amp Class J –













600V AC



7.5…10 20 Amp Class J –











Table 23 - Three-contactor Full-feature Bypass with Disconnect Package Replacement Parts(style B) (Continued)




Control transformer T1

208V AC1…10 TB-69300

ACME

15 TB-69301

480V AC

1…20 TB-69300

25…60 TB-69301

75…150 TB-69302

600V AC

3…20 TB-81001

25…60 TB-81001

75…150 TB-81002

Control transformer fuses FU4, FU5

208V AC1…10 1 Amp Class CC –

15 2 Amp Class CC –


75…150 2 Amp Class CC –


75…150 2 Amp Class CC –

Bypass contactor BC

208V AC

1…3 100-C16D10

Allen-Bradley

5 100-C23D10

7.5…10 100-C37D00

15 100-C60D00

480V AC

1…10 100-C16D10

15…20 100-C37D10

25…30 100-C43D00

40 100-C60D00

50 100-C72D00

60 100-C85D00

75 100-D115ED11

100 100-D140ED11

125 100-D180ED11

150 100-D210ED11

600V AC

3…10 100-C16D10

15 100-C23D10

20 100-C30D10

25…30 100-C43D00

40 100-C60D00

50 100-C72D00

60 100-C85D00

75…100 100-D115ED11

125 100-D140ED11

150 100-D210ED11





Drive input contactor DIC

208V AC

1…5 100-C16D10

Allen-Bradley

7.5 100-C23D10

10 100-C37D00

15 100-C60D00

480V AC

1…10 100-C16D10

15…20 100-C23D10

25…30 100-C43D00

40 100-C60D00

50 100-C72D00

60 100-C85D00

75…100 100-D115ED11

125 100-D140ED11

150 100-D210ED11

600V AC

3…10 100-C16D10

15 100-C23D10

20 100-C30D10

25…30 100-C43D00

40 100-C60D00

50 100-C72D00

60 100-C85D00

75…100 100-D115ED11

125 100-D140ED11

150 100-D210ED11





Drive output contactor DOC

208V AC

1…7.5 100-C16D10

Allen-Bradley

10 100-C37D00

15 100-C60D00

480V AC

1…20 100-C16D10

25…30 100-C37D00

40 100-C43D00

50…60 100-C72D00

75 100-C85D00

100…125 100-D115ED11

150 100-D140ED11

600V AC

3…20 100-C16D10

25…30 100-C37D00

40 100-C43D00

50…60 100-C72D00

75 100-C85D00

100…125 100-D115ED11

150 100-D140ED11

Overload relay OL

208V AC

1…3 193-EEDB

5 193-EEEB

7.5 193-EEED

10 193-EEFD

15 193-EEGE

480V AC

1…2 193-EECB

3…7.5 193-EEDB

10 193-EEEB

15 193-EEED

20…30 193-EEFD

40…60 193-EEGE

75 193-EEVF

100 193-EEHF

125 193-EEJF

150 193-EEJG





Overload relay OL 600V AC

3…10 193-EEDB

Allen-Bradley

15 193-EEEB

20 193-EEED

25…30 193-EEFD

40…60 193-EEGE

75…100 193-EEVF

125 193-EEHF

150 193-EEJG

Bypass control panel CP1

208V AC 1…15 SK-C1-BCP1

480V AC 1…150 SK-C1-BCP1

600V AC 3…150 SK-C1-BCP1

Power terminal blocks T1…T3

208V AC1…7.5 1492-W10

10…15 1492-W16S

480V AC

1…15 1492-W10

20…30 1492-W16S

40…75 1492-J35

100 67013Mersen

125…150 67003

600V AC

3…15 1492-W10

Allen-Bradley20…30 1492-W16S

40…75 1492-J35

100 67013Mersen

125…150 67003

Control terminal blocks T31…T40

208V AC 1…15 1492-W4

Allen-Bradley480V AC 1…150 1492-W4

600V AC 3…150 1492-W4





Drive module DM1

208V AC

1 20AB4P2A0AYNANC0

Allen-Bradley

2 20AB6P8A0AYNANC0

3 20AB9P6A0AYNANC0

5 20AB015A0AYNANC0

7.5 20AB022A0AYNANC0

10 20AB028A0AYNANC0

15 20AB042A0AYNANC0

480V AC

1 20AD2P1A0AYNANC0

2 20AD3P4A0AYNANC0

3 20AD5P0A0AYNANC0

5 20AD8P0A0AYNANC0

7.5 20AD011A0AYNANC0

10 20AD014A0AYNANC0

15 20AD022A0AYNANC0

20 20AD027A0AYNANC0

25 20AD034A0AYNANC0

30 20AD040A0AYNANC0

40 20AD052A0AYNANC0

50 20AD065A0AYNANC0

60 20BD077A0ANNANA0

75 20BD096A0ANNANA0




Drive module DM1 600V AC

3 20AE3P9A0AYNNNC0

5 20AE6P1A0AYNNNC0

7.5 20AE9P0A0AYNNNC0

10 20AE011A0AYNNNC0

15 20AE017A0AYNNNC0

20 20AE022A0AYNNNC0

25 20BE027A0AYNANA0

30 20BE032A0AYNANA0

40 20BE041A0AYNANA0

50 20BE052A0AYNANA0

60 20BE062A0ANNANA0

75 20BE077A0ANNANA0

100 20BE099A0ANNANA0







Notes:


Index

Bbranch circuit protection

main input disconnect (style A) 11three-contactor full-feature bypass (style B)

52bus capacitor test points 8bus capacitors, discharging 8bypass control interface

selector switch 56status indicators 56

Ccapacitors

bus, discharging 8catalog number explanation 9catalog numbers 9command and reference selection 63contactors

bypass (BC) 53drive input (DIC) 53drive output (DOC) 53

control over a communication network 63control transformer 55conventions, manual 7customer-supplied contacts

three-contactor full-feature bypass (style B) only

autostart 61bypass 61bypass running 62freeze/fire stat 61interlock 61purge 62

Eelectric shock hazard 8environment 107environment specifications 117ESD precautions 8ESD, static discharge 8

Ffuses


52

Ggeneral precautions 8

Iinter-connect drawings


83

Llayout drawings


86lifting and mounting the drive 108

Mmain disconnect switch


51main fuses


52manual conventions 7manuals

additional information 10user manuals 7

maximum surrounding air temperature 107mechanical installation 107motor overload relay 53mounting

clearances, min 107considerations 107the drive 108

Ooperating modes

three-contactor full-feature bypass (style B)bypass mode 62drive mode 62drive test mode 62

outline drawingsmain input disconnect (style A) 40three-contactor full-feature bypass (style B)

95overload ratings

three-contactor full-feature bypass (style B) 54

overload relaythree-contactor full-feature bypass (style B)

53


Index

Pparameters and programming


64power dissipation 109precautions, general 8programming and parameters 7

Rreplacement parts


123

Sschematics


71specifications 7, 117starting the drive 7static discharge, ESD 8supplemental information 117

Ttechnical support 10terminal block specifications

I/Omain input disconnect (style A) 16three-contactor full-feature bypass

(style B) 60input power

main input disconnect (style A) 14three-contactor full-feature bypass

(style B) 57output power

main input disconnect (style A) 15three-contactor full-feature bypass

(style B) 59troubleshooting 7

Wwatts loss 109weights, approximate 111


Publication 21VW-IN001D-EN-P - July 2013 Supersedes Publication 21VW-IN001C-EN-P - May 2007 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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