004 HFO Forwarding Pump

8/10/2019 004 HFO Forwarding Pump

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JINDAL INDIA THERMAL POWER LIMITEDINTEGRATED MANAGEMENT SYSTEM

DEPARTMENT: MECHANICAL MAINTENANCE

WORK INSTRUCTION TITLE: MAINTENANCE OF HFO FORWARDING PUMP

REV.NO : 00 JITPL/SMP/Mech/004 DATE:1.10.2014 PAGE 1of 7

1. PURPOSE : MAINTENANCE OF HFO FORWARDING PUMP

2. SCOPE : HFO FORWARDING PUMP

. REFERENCE :JITPL/SMP/M!"/004

P!e"#!e$ %&: Chec'e$ %&: Re()e*e$ %&: A""!+(e$ %&:

NAME: NAME: NAME: NAME:

DESIGNATION: DESIGNATION: DESIGNATION: DESIGNATION:

SIGNATURE: SIGNATURE: SIGNATURE: SIGNATURE:


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REV.NO : 00 JITPL/SMP/Mech/004 DATE:1.10.2014 PAGE of 7

GENERAL SPECIFICATION OF HFO FORWARDING PUMP

MAKE AEK!"# $%&E' ()M($*

%+E##AI

M",E ,+-00*1-00*2$

$I #" 120/-252-22/

,I (&E$$)&E 30 A&

"' /0 MI#

VI$%"%I!4 10*30 %$!

$(EE, 150 &(M

K' 5.- K'


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1. DEFINITION: A##$%!&'$ fo( HFO FORWARDING PUMP of &$$ )" *+%),- PTWP(%) To Wo(

2. WOR- INSTRUCTIONS: ROU.1 NROU.13.2

1. Check pump suction & discharge pressure

2. Check filters condition.

3. Check coupling guard & coupling bolts.4. Check mechanical seal condition.

5. Check oil seal condition.

6. Check Pump & motor foundation bolt condition.7. Check oil leel in ie! glass.

". Check pump & motor alignment.

HFO FORWARDING PUMPS MAINTENANCE PROCEDURES:-

1. #solate po!er suppl$.2. Close the suction & discharge ale.

3. %pen the drain ale & rain the oil in line.4. %pen all connecting lines in pump.

5. %pen the coupling guard.6. e'couple Pump & motor.

7. %pen Pump suction & discharge flange bolts

". (emoe pump ) side circlet and open the seal bo*.+. (emoe mechanical seal.

1,. -ake out bearing from seal bo* casing.

11.Check bearing housing condition of seal bo* condition.

12.%pen pump P( & foundation bolts.13.(emoe /) side pump coer.14.(emoe Pump scre! shaft.

15.Check shaft & bush condition.16.)nsure proper clearance bet!een shaft and bush. (eplace both shaft and bush if

re0uired.17.(eplace bearing and mechanical seal if re0uired.

1".Check shaft run out. #f found ok then install.1+. #nstall /) side coer.

2,. #nstall rotar$ seal in shaft. #nstall stationar$ seal in seal bo*.21. #nstall bearing in bearing housing. #f reasing re0uired do it.

22. #nstall mechanical seal.

23. it eal bo* coer in pump casing.24. #nstall P( & tighten the bolts.25. #nstall suction & discharge line & tighten the bolts.

26. #nstall all connecting pipe line & ie! glass in pump.27. #nstall pump foundation bolts & tighten the bolts.

2". #nstall pump & motor coupling.2+.Check pump & motor alignment and install coupling guard.


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4. UALIT, CHEC-S

A$$ )" #&(&)(,- &!)%%)%, &( &%+)&%+ 3%)"%+

4. CHEC-S %EFORE RELEASE OF PERMIT:

A$$ Too$,- &)(%&$, &+ &+#o3( &( (o.

C$&+ )" &%+)+&+! &(& #(o#($.

E+,*( ,&f) #(o)!)%o+ !o( / 5*&(, &( f%)) %+ %), #o,%)%o+.

. RECOMMISSIONING PROCEDURE:

R)*(+ PTW.

No(&$%6 %,o$&)%o+, &f)( ($&, of PTW

%.& RESPONSI%ILIT, M!"&+%!&$ E+5%+(,

'.& MAN POWER REUIRED: 1 +5%+(- 1 T!"+%!%&+,- 2 H$#(- 2 R%55(.

(.& DURATION: 7 "(,.

).& OTHER DEPARTMENT TO %E INTIMATED: 8M&%+ P$&+) O#(&)%o+ /E$!)(%!&$.9

.0 DETAILS OF HA5ARD IN6OL6E:

1. F&$$/ S$%# * )o o%$ ,*(f&!.

2. F%(.

. F&%$*( of $%f)%+5 )oo$, ; )&!$,.

4. E. E


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2. C(&%! "&+ 5$o, )o ' *, 3"%$ "&+$%+5 )"(*,) !o$$&( / "o) ,*(f&!.

. E+,*( *, of #(%o%!&$$ ),) #(o#( $%f)%+5 )oo$, ; )&!$,.

4. U, of &(#$*5 %, &+&)o( &$o+5 3%)" o)"( 5+(&$ PPE,.

=. E+,*( 5oo "o*,#%+5 of &%+)+&+! '&.

P*) '&((%!& ), &(o*+ )" ?*%#+) *+( &%+)+&+!

7. 0 PERMIT T,PE: P(%) To Wo( O((.

.0 PERMIT APPRO6ING AUTHORIT,:S"%f) I+C"&(5 8M&%+ Co+)(o$ Roo9

8.0 TOOLS REUIRED:

SL. NO. T,PE OF THE TOOL SPECIFICATION UANTIT,

1 S#&++( 17@2 1 No,

2 H&( 4$' 1 No,

A$$+ ,) 1 No,

4 C"%,$ B 1 No,

= Too$ 'o< ,) 1 No,

> S!(3 (%( 12 1 No,

P%# 3(+!" 12 1 No,

10 S$% 3(+!" 12 1 No,

10.0 MATERIALS REUIRED:

SL. NO. T,PE OF THE MATERIAL UANTIT,

1 O%$ G&,) 01 )(


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2 RTV #&,) 01 +o,

WD40 01+o,4 Co))o+ 3,) 015

11. FREUENC, OF MAINTENANCE:A++*&$ O*)&5 / I+ !&, of f&%$*(, / 3"+ (?*%(.

12 .CHEC-S %EFORE RELEASE OF PERMIT:

A$$ Too$, ; &)(%&$, &+ &+#o3( &( (o.

C$&+ )" &%+)+&+! &(& #(o#($.

E+,*( ,&f) #(o)!)%o+ !o( / 5*&(, &( f%)) %+ %), #o,%)%o+.

1 .RECOMMISSIONING PROCEDURE:

R)*(+ PTW

No(&$%6 %,o$&)%o+, &f)( ($&, of PTW

004 HFO Forwarding Pump

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