001-Pro Document and Data Control
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Transcript of 001-Pro Document and Data Control
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Pearl GTL Project
LINDE ENGINEERING
Contractor Project No: 5887 Shell Project No: HP-3000-QAT
Project Document Number: T- 4.250.946 Project Rev.: A Page 2 of 24
Purchase Order Number: 2MH127
N/A Tag/Item Number(s):
ASU Unit(s):
Z PCWBS:
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QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION
D A 24.04.08 Ready For Construction CO UA ZG RFC
C O 02.03.08 Issued for Company Comments CO UA ZG ICC
B 07.12.07 Issued for Review CO UA ZG IFR
A 03.11.07 Issued for Internal Review CO UA ZG IIR
Approved By
GAMA Project Rev
Rev. Date Description Prepared
By Checked
By Status
No. No. ORIGINATOR
Document Title:
LINDE ENGINEERING AG DOCUMENT AND DATA CONTROL PROCEDURE
Document No.
GAM PRO DCC GTL 001 D LOC470
Contractor
Gama Qatar Co. W. L. L. Org.
Code Doc. Type
Disc. Code
Geogr. Area
Seq. No
Rev. No Vendor Code
Project Document Number: T- 4.250.946 Rev No: A
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Doc. Title : GAM-PRO-DCC-GTL-001 Rev. D DOCUMENT AND DATA CONTROL PROCEDURE Date : 24.04.2008
T- 4.250.946 . A Page 4 of 24 Rev
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TABLE OF CONTENTS
1 PURPOSE .................................................................................................................................... 5 2 SCOPE.......................................................................................................................................... 6 3 REFERENCES ............................................................................................................................ 7
3.1 Company Specifications ................................................................................................................... 7 3.2 Contractor Procedures and Plan ..................................................................................................... 7
4 DEFINITIONS .............................................................................................................................. 8 5 RESPONSIBILITY ...................................................................................................................... 9 6 PROJECT DOCUMENTS AND DATA .................................................................................. 10 7 CORRESPONDENCE AND TRANSMITTALS .................................................................... 11
7.1 Incoming Correspondence.............................................................................................................. 11 7.2 Outgoing correspondence............................................................................................................... 12 7.3 Incoming Transmittals and CD backup........................................................................................ 14 7.4 Outgoing Transmittals.................................................................................................................... 15
8 CONTROL OF DOCUMENTS ................................................................................................ 17 9 CODES AND STANDARDS ................................................................................................... 18 10 DATA CONTROL.................................................................................................................. 19 11 APPLICABLE DOCUMENTS FORMAT ........................................................................... 20
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1 PURPOSE
The purpose of this procedure is to ensure that the all documents and data specified in the
Project Specific Quality Plan Doc.No: GAM-PLN-QAC-GTL-001 and its attachments are prepared, approved; revised, updated and valid issues of them are distributed to the parties
concerned.
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2 SCOPE
This procedure is specific to the PEARL GTL ASU PROJECT. The scope of this procedure is to define the system for controlling registration, filing and
distribution of all project documents, data and correspondence. The procedure
is based on the document and data control requirements of ISO 9001: 2000
and defines the control mechanism for:
preparation and presentation of documents, data and correspondence
document, and data review and approval
internal issue & distribution of documents, data & correspondence
revision of documents, and data
ensuring that all documents, data and correspondence are available in a timely manner at all work locations and site offices where work will be
carried out
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3 REFERENCES
3.1 Company Specifications
Contract document EXHIBIT E Specifications - List of attachment 0100-A-SG 1000
"Vendor documentation requirements"
3.2 Contractor Procedures and Plan
GAM-PLN-QAC-GTL-001 Project Quality Plan
GAM-PRO-QAC-GTL-019 Project Communication and Co-ordination
Procedure
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4 DEFINITIONS
4.1 Contract definitions
The definitions which follow are applicable for the duration of the contract: COMPANY means LINDE AG Linde Engineering Division
CONTRACTOR means GAMA Qatar Co. W.L.L. IPIX-System means Internet based Project Information Exchange TM means Transmittal LDCC means LINDE Engineering Document Control Centre GAMADCC means GAMA Document Control SITE means the place(s) where WORK is performed. DATA means all data, information, drawings, specifications, requisitions, project specific calculations, maps, reports, studies, statements, accounts, forecasts, tapes,
discs, cores, computer software programs outputs and printouts, analysis, evaluations
and all other documents, howsoever stored or recorded, including project drawings.
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5 RESPONSIBILITY
All principles and requirements of document and data control are critical to the efficient and smooth operation of a project. Therefore;
The Project Manager shall implement this Document & Data Control
Procedure through the Project Organisation.
The Site Manager shall ensure all communications and documentation
systems are established and implemented as a first priority.
The Project Quality Assurance Control Manager shall ensure application of the
principles of this procedure shall be applied without exception.
The project Document Control Centre Chief and Project Quality Assurance
Control Manager is custodian of this document and is responsible for logging,
filing and distribution of all project documents data & correspondence received
during the Project.
Each department manager and employee is responsible to implement this procedure.
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6 PROJECT DOCUMENTS AND DATA
The document register and computer software system will be utilised as a
master to control the planning, registration, issuance and monitoring of current
revisions to the project specification, reports drawings, Project Management
Procedures and Project Construction Procedures.
This system shall be also used as the progress monitoring tool for technical &
project management deliverables.
The latest status of the documents is available from Document Control Center.
Each month, for progress reference purposes the DCC document register will
be issued in the monthly report.
Contractor project documents are listed and updated on at least an annual
basis in the Project Quality Manual & Plan.
Official and numbered e-mails exchanged between the COMPANYS Pro-Corr
system and CONTRACTORS [email protected] address will be
considered as official correspondence.
Only signed, marked and identified paper format (hard copy) documents and
correspondence in accordance with the project Communication and
Coordination Procedure GAM-PRO-QAC-GTL-019 to be considered as valid
and will be made available only on COMPANY request on an ad-hoc basis.
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7 CORRESPONDENCE AND TRANSMITTALS
Log-in and log-out files are handled and controlled by the responsible person
and will be maintained to contain the documentation as detailed hereafter.
An index of "in" and "out" files and "log-in" and action log-out" registers to be
maintained for all project activities throughout the project.
7.1 Incoming Correspondence
Upon receipt, all paper format correspondence or original printed copy shall be
dated and numbered with the incoming sequential number, copied and
stamped with the distribution matrix on the copy for Site Manager or his
assigned delegates dispatch, and be logged in electronic database.
After review by the Site Manager or his assigned delegates the original copy
shall be retained in the Document control office.
All project correspondence, including incoming official e-mail and fax copies,
shall be forwarded to the Site Manager or his assigned delegates (original and
copy) who shall indicate the distribution, the for action for Info to and initiate
with his signature all documents to the Project Document Controller, who shall
log in the correspondence using a software program developed by GAMA
based on the Microsoft Tools. (MsAccess and/or MsExcell programs).
Document Control Responsible shall control the correct login of
correspondence on the system and shall:
1. Verify the correct logging of documentation.
2. Make necessary additional copies of documents and distribute as per
Document Distribution Matrix the in the receiving office
3. File the documentation copies in document control centre.
4. Register any technical documents, or data.
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7.2 Outgoing correspondence
All produced outgoing letters shall be signed and be scanned in PDF format.
The correspondence and transmittals shall be numbered in accordance with
GAM-PRO-QAC-GTL-019 Project Communication and Coordination
Procedure.
All outgoing paper format correspondence and documents, whether generated
by GAMA or in response to incoming correspondence shall be checked and
signed by the Project Manager or by delegated responsible before dispatch.
The Project Manager or his delegates shall sign any kind of paper format of
correspondence and transmittals in accordance with technical, commercial or
contractual consideration. If by E-mail upon receipt of letters generated by
GAMA or in response to incoming correspondence shall be checked, signed
and scanned copy in PDF format shall be send to Company through Pro-
Corr system by DCC via e-mail account [email protected].
The e-mail exchange between the Company and Contractor under these
systems will be considered official. All document and Information for review
shall be handed over electronically in PDF format (transfer of hard copies only
on request) via the internet Platform IPIX to Company(LDCC) and will be
considered official. The transmittals may not be signed as submission will be
through IPIX system and will be considered as official.
Document Control Centre shall:
1. Verify the correct log in the system of outgoing documentation.
2. File the documentation (original or copy).
3. Register the technical documents.
4. Make the distribution for info of outgoing correspondence as per the
distribution matrix.
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7.2.1 Distribution Matrix
Following is the GAMA distribution matrix: GAMA QATAR PEARL GTL PROJECT
DOCNo.
DATE:
DEP INFO ACT REMARKS
GPM
PSM
HQR
GQD
HSE
CWM
MEC
PTO
FAB
ENG
ADM
QAC
LOG
ACC
EQM
OTHERS
Descriptions:
GPM Resident Project Manager
PSM Site Manager
HQR Head Quarter (Ankara)
GQD Gama Qatar Doha
HSE Health and Safety Manager
CIV Construction Manager
MEC Mechanic Manager
PTO Technical Manager
FAB Fabrication Manager
ENG Detail Engineering Manager
ADM Administration Manager
QAC QA/QC Manager
Rev
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LOG Logistic Manager
ACC Accounting Manager
EQM-Equipment and Maintenance Manager
Other Others
7.2.2 Logging
The Project/Satellite Document Controller shall establish and maintain the
correspondence log-in and log-out register.
The information to be recorded in each register shall consist of:
1. Log No: Consecutive log number
2. Date: Date receipt or dispatch
3. From/to: The name and Company to/from whom the document
is sent or received
4. Type: Whether letter, e-mail, fax etc.
5. Subject: Description of document subject
6. Action required (if any)
7. Correspondence number and date of response (when received)
8. Remarks: As applicable
7.2.3 Filing
Once the document has been logged, it shall be filed as per Project filing
Index.
Filing of documents by Document controller shall be initially per document
type (specification, drawing, procedure etc) and thereafter per discipline and
document number.
All project files shall be identified in their content by means of a project label
on their spine as per Attachment D - Project File Label (example).
7.3 Incoming Transmittals and CD backup
All documents which arrive under cover of a transmittal via IPIX shall be
forwarded to the Site Manager through DCC who shall:
Date and number the incoming document log it on the system.
Make a copy and stamp the distribution matrix on this copy for Site Manager
Dispatch.
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After Site Manager (or by delegated responsible) Dispatch document shall go
to Document controller to verify that the correct logging in the system has
been done.
Make additional copies of documents & distribute as per transmittal
distribution
File the documentation or copy.
Register the technical documents as applicable
Documents issued to Company for approval, checking or review / comments
shall, when received back from the Company via IPIX by formal transmittal be
copied to Document owner for correction/revision and subsequent reissue to
the QA Manager for information and monitoring purpose.
All construction documents will be submitted to GAMA via IPIX and additional via a
Construction manual on CD for backup weekly basis.
7.4 Outgoing Transmittals
Transmittals shall be used by the project organisation for:
- Issue of documentation linked to a contractual milestone
- Transmission of original documentation
- Documents issued to Company/Sub Contractor for review or
approval
All documentation (except letters, faxes or reports) shall be issued to
Company under cover of transmittals including but not limited to drawings,
calculations, procedures, specifications etc., and shall be dealt with as follows:
If document date and transmittal date are different, document delivery date to
be considered the date Companys DCC(LDCC) or other recipient receives
transmittal and correspondent document.
"Log-out" date of original documents issued under cover of a transmittal shall
be inserted in the system by DCC accordingly with the date that the transmittal
and corresponding document have been received.
All document and Information for review and comments shall be handed over
electronically in PDF format (transfer of hard copies only on request) via the
internet Platform IPIX /Pro-Corr to Company .The transmittals may not be
signed as submission will be through IPIX system but to be considered as
official.
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Submissions via IPIX:
A soft copy of Transmittal shall be sent via IPIX and a hard copy shall be kept
for filing purpose.
Paper Format (Hard Copy) Submissions:
A hard copy of Transmittal shall be sent to the recipient. Another copy shall
be held in the file and subsequently replaced with the copy signed and
returned by recipient.
7.4.1 Transmittal Logging and Filing
The Project Document Controller shall establish and maintain a transmittal log-
in and log-out register. The information to be included in these is identical with
that described in the section 7.2.2 ("Logging").
The copies of the transmittals shall be filed sequentially, in a separate file as
per the filing index.
The filing of the documents issued or received under transmittal will be carried
out as detailed in 7.2.3 ("Filing").
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8 CONTROL OF DOCUMENTS
All valid documents issued by Document Controllers in accordance with
Distribution matrix included in the Project Quality Plan shall be stamped
Controlled Copy in red .
All requests for controlled documents out with those identified within the
distribution matrix shall be made a Document Requisition. The requisition
sheet shall identify whether or not it is a first issue, a replacement copy or if it
is an additional copy.
Note: Any print showing Controlled Copy in black or no stamp at all is to be
assumed as uncontrolled copy and therefore will be not valid.
All obsolete documents shall be identified, marked SUPERSEDED in red by
Document Controller and maintained in Document Control office or related
departments Managers custody for reference purpose.
All Cupboards, drawer files, stick files or box files and so on shall be clearly marked to
show their contents
Document Control shall be kept in offices/cupboards locked to prevent unauthorized
access during the absence of Document Control Staff and restricted to document
control staff, Project Manager, Site Manager and Quality Manager during working
hours.
Controlled copy holders are responsible for ensuring that only the current versions of
documents are used for execution of works and that obsolete or superseded
documents are destroyed or readily identifiable as superseded.
A database system called Document Management and Tracking System for
registration of project documentation shall be maintained as appropriate and shall be
controlled by Project Document Control who shall issue updates to site.
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9 CODES AND STANDARDS
The Quality Assurance and Control Manager on Site is responsible for ensuring all codes and standards applicable to the project, referenced in
Contract Documents.
Codes and Standards shall be issued as working controlled documents where
required via utilization of Document Requisition form, but normally shall be lent
out to individuals who shall be required to sign for the Contract documents.
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10 DATA CONTROL
For each document, correspondence item and transmittal a data file will be
retained in addition to the hard copy. The data files shall be given the same
name as the hard copy file. Document backup will be taken automatically with
the help of RAID-1 (mirroring) system and another Document backup will be
taken (tape method) twice a week for all of these files and a kept away from
original sources in a restricted area.
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11 APPLICABLE DOCUMENTS FORMAT
The following documents should be preferably adopted by the site project
organisation:
1. Appendix A Incoming Document Flowchart
2. Appendix B Outgoing Document Flowchart
3. Appendix C Transmittal Form
4. Appendix D Project File Label
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APPENDIX A- INCOMING DOCUMENTFLOWCHART
INCOMING DOCUMENT
DATING NUMBERING LOG IN
+1 COPY
PSM DECISION
DCC TO VERIFY CORRECT LOGING IN
THE SYSTEM
MAKE NECESSARY COPIES & DISTRIBUTION
SEND DEPARTMENTS AND ANK ENG FOR
ACTION/INFO/REVIEW
FILE MASTER
COPY & FIRST COPY
SCANNING DOCUMENT
LEGEND DOCUMENT ACTION DECISION
NO
ACTION INFO
Rev
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APPENDIX B- OUTGOING DOCUMENT FLOWCHART
DOCUMENT REGISTER LOGING IN THE SYSTEM
AND READY TO ISSUE
INTER DISCIPLINE REVISION & CHECKING
ON SITE PSM /ANKARA ENG OR FABRICATION
MNG DECISION
TRANSMITTAL
COPIES TO DCC FOR FILING & DISTRIBUTION
ISSUE TO COMPANY VIA IPIX AND ALL
INTERESTED PARTS FOR ACTION/INFO/REVIEW/
COMMENTS
DOCUMENT PRODUCED BY DISCIPLINE LEADER
AFTER DIC
NO
YES
IF IN PAPER FORMAT TRANSMITTAL RECEIPT
COPY SHALL BE THE DOCUMENT DELIVERY
DATE TO NSERT N THE DATABASE
TRANSMITTAL SIGNED BY PSM
IF HARD COPY
LEGENDS DOCUMENT ACTION DECISION
Rev
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APPENDIX C- TRANSMITTAL FORM TO (Kime): LINDE A.G, ENGINEERING DIVISION FROM (Kimden): GAMA QATAR Co.W.L.L
Transmittal No. (leti Nosu): GQA-LQA-TM-NNNN Date (Tarih): For the Attention of (Kime gnderilecei) Mr. Joerg SCHUSTER Dear Sir/Madam (Sayn Baylar/Bayanlar) We enclose/are sending you under separate cover, the document(s) listed below. Please acknowledge receipt if in paper format; by signing and returning a copy of this transmittal, reporting any shortages, if any. (Aada belirtilen dkman(lar) ayr bir kapak yazs ile iliikte gnderilmektedir. Ltfen alnd kadn imzalayarak ve bu evrakn bir kopyasn herhangi bir eksiklik varsa not ederek geri gnderin.)
Item No.
(Sra No) Document Number
(Dkman Numaras) Revision (Revizyon) LIN Rev/
Project Rev (Revizyon) Document Title (Dkman Bala) Status*
(Durum)* 1 2 3
*Status of enclosed documents (*liikte gnderilen dkmanlarn durumu)
To be delivered by; (Teslim edilecek)
1. For Information (Bilgi in) 2. For Review/Comment (nceleme iin/Yorum) 3. For Approval (Onay iin) 4. As Requested (nerildii gibi)
5.ForConstruction (Yapim Iin) 6. For Design (Dizayn iin) 7. For Procurement (Temin iin) 8.For Fabrication (Uretim icin)
9.For Final Document (Son Dkman) 10. For Action (Gerei iin) 11.As Certified (Onayli) 12.As-built (Son durum projesi) 13. Other (Dier)
E-Mail (electronic) Airmail (Uakla) Hand (Elden) Courier (Kurye) IPIX
Authority to Tansmit; GAMA QATAR GTL PEARL PSM (Gnderen Otorite) Sign: (mza) Date (Tarih): I acknowledge receipt of the documents described above; (Yukarda tarif edilen dkmanlarn alndsn kabul ediyorum) Signature: (Imza) Date (Tarih) :
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APPENDIX D PROJECT FILE LABEL SPINE
2007
2007 PEARL GTL
PROJECT
FILE NO
DOC TYPE INCOMING LETTER
FROM-TO GAM-LIN 1 TO X
1 PURPOSE 2 SCOPE 3 REFERENCES 3.1 Company Specifications 3.2 Contractor Procedures and Plan 4 DEFINITIONS 5 RESPONSIBILITY 6 PROJECT DOCUMENTS AND DATA 7 CORRESPONDENCE AND TRANSMITTALS 7.1 Incoming Correspondence 7.2 Outgoing correspondence 7.2.1 Distribution Matrix 7.2.2 Logging 7.2.3 Filing
7.3 Incoming Transmittals and CD backup 7.4 Outgoing Transmittals 7.4.1 Transmittal Logging and Filing
8 CONTROL OF DOCUMENTS 9 CODES AND STANDARDS 10 DATA CONTROL 11 APPLICABLE DOCUMENTS FORMAT APPENDIX A- INCOMING DOCUMENTFLOWCHART
5.ForConstruction (Yapim Iin) E-Mail (electronic)