001-Pro Document and Data Control

25

Transcript of 001-Pro Document and Data Control

  • Pearl GTL Project

    LINDE ENGINEERING

    Contractor Project No: 5887 Shell Project No: HP-3000-QAT

    Project Document Number: T- 4.250.946 Project Rev.: A Page 2 of 24

    Purchase Order Number: 2MH127

    N/A Tag/Item Number(s):

    ASU Unit(s):

    Z PCWBS:

  • QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION

    D A 24.04.08 Ready For Construction CO UA ZG RFC

    C O 02.03.08 Issued for Company Comments CO UA ZG ICC

    B 07.12.07 Issued for Review CO UA ZG IFR

    A 03.11.07 Issued for Internal Review CO UA ZG IIR

    Approved By

    GAMA Project Rev

    Rev. Date Description Prepared

    By Checked

    By Status

    No. No. ORIGINATOR

    Document Title:

    LINDE ENGINEERING AG DOCUMENT AND DATA CONTROL PROCEDURE

    Document No.

    GAM PRO DCC GTL 001 D LOC470

    Contractor

    Gama Qatar Co. W. L. L. Org.

    Code Doc. Type

    Disc. Code

    Geogr. Area

    Seq. No

    Rev. No Vendor Code

    Project Document Number: T- 4.250.946 Rev No: A

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    TABLE OF CONTENTS

    1 PURPOSE .................................................................................................................................... 5 2 SCOPE.......................................................................................................................................... 6 3 REFERENCES ............................................................................................................................ 7

    3.1 Company Specifications ................................................................................................................... 7 3.2 Contractor Procedures and Plan ..................................................................................................... 7

    4 DEFINITIONS .............................................................................................................................. 8 5 RESPONSIBILITY ...................................................................................................................... 9 6 PROJECT DOCUMENTS AND DATA .................................................................................. 10 7 CORRESPONDENCE AND TRANSMITTALS .................................................................... 11

    7.1 Incoming Correspondence.............................................................................................................. 11 7.2 Outgoing correspondence............................................................................................................... 12 7.3 Incoming Transmittals and CD backup........................................................................................ 14 7.4 Outgoing Transmittals.................................................................................................................... 15

    8 CONTROL OF DOCUMENTS ................................................................................................ 17 9 CODES AND STANDARDS ................................................................................................... 18 10 DATA CONTROL.................................................................................................................. 19 11 APPLICABLE DOCUMENTS FORMAT ........................................................................... 20

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    1 PURPOSE

    The purpose of this procedure is to ensure that the all documents and data specified in the

    Project Specific Quality Plan Doc.No: GAM-PLN-QAC-GTL-001 and its attachments are prepared, approved; revised, updated and valid issues of them are distributed to the parties

    concerned.

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    2 SCOPE

    This procedure is specific to the PEARL GTL ASU PROJECT. The scope of this procedure is to define the system for controlling registration, filing and

    distribution of all project documents, data and correspondence. The procedure

    is based on the document and data control requirements of ISO 9001: 2000

    and defines the control mechanism for:

    preparation and presentation of documents, data and correspondence

    document, and data review and approval

    internal issue & distribution of documents, data & correspondence

    revision of documents, and data

    ensuring that all documents, data and correspondence are available in a timely manner at all work locations and site offices where work will be

    carried out

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    3 REFERENCES

    3.1 Company Specifications

    Contract document EXHIBIT E Specifications - List of attachment 0100-A-SG 1000

    "Vendor documentation requirements"

    3.2 Contractor Procedures and Plan

    GAM-PLN-QAC-GTL-001 Project Quality Plan

    GAM-PRO-QAC-GTL-019 Project Communication and Co-ordination

    Procedure

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    4 DEFINITIONS

    4.1 Contract definitions

    The definitions which follow are applicable for the duration of the contract: COMPANY means LINDE AG Linde Engineering Division

    CONTRACTOR means GAMA Qatar Co. W.L.L. IPIX-System means Internet based Project Information Exchange TM means Transmittal LDCC means LINDE Engineering Document Control Centre GAMADCC means GAMA Document Control SITE means the place(s) where WORK is performed. DATA means all data, information, drawings, specifications, requisitions, project specific calculations, maps, reports, studies, statements, accounts, forecasts, tapes,

    discs, cores, computer software programs outputs and printouts, analysis, evaluations

    and all other documents, howsoever stored or recorded, including project drawings.

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    5 RESPONSIBILITY

    All principles and requirements of document and data control are critical to the efficient and smooth operation of a project. Therefore;

    The Project Manager shall implement this Document & Data Control

    Procedure through the Project Organisation.

    The Site Manager shall ensure all communications and documentation

    systems are established and implemented as a first priority.

    The Project Quality Assurance Control Manager shall ensure application of the

    principles of this procedure shall be applied without exception.

    The project Document Control Centre Chief and Project Quality Assurance

    Control Manager is custodian of this document and is responsible for logging,

    filing and distribution of all project documents data & correspondence received

    during the Project.

    Each department manager and employee is responsible to implement this procedure.

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    6 PROJECT DOCUMENTS AND DATA

    The document register and computer software system will be utilised as a

    master to control the planning, registration, issuance and monitoring of current

    revisions to the project specification, reports drawings, Project Management

    Procedures and Project Construction Procedures.

    This system shall be also used as the progress monitoring tool for technical &

    project management deliverables.

    The latest status of the documents is available from Document Control Center.

    Each month, for progress reference purposes the DCC document register will

    be issued in the monthly report.

    Contractor project documents are listed and updated on at least an annual

    basis in the Project Quality Manual & Plan.

    Official and numbered e-mails exchanged between the COMPANYS Pro-Corr

    system and CONTRACTORS [email protected] address will be

    considered as official correspondence.

    Only signed, marked and identified paper format (hard copy) documents and

    correspondence in accordance with the project Communication and

    Coordination Procedure GAM-PRO-QAC-GTL-019 to be considered as valid

    and will be made available only on COMPANY request on an ad-hoc basis.

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    7 CORRESPONDENCE AND TRANSMITTALS

    Log-in and log-out files are handled and controlled by the responsible person

    and will be maintained to contain the documentation as detailed hereafter.

    An index of "in" and "out" files and "log-in" and action log-out" registers to be

    maintained for all project activities throughout the project.

    7.1 Incoming Correspondence

    Upon receipt, all paper format correspondence or original printed copy shall be

    dated and numbered with the incoming sequential number, copied and

    stamped with the distribution matrix on the copy for Site Manager or his

    assigned delegates dispatch, and be logged in electronic database.

    After review by the Site Manager or his assigned delegates the original copy

    shall be retained in the Document control office.

    All project correspondence, including incoming official e-mail and fax copies,

    shall be forwarded to the Site Manager or his assigned delegates (original and

    copy) who shall indicate the distribution, the for action for Info to and initiate

    with his signature all documents to the Project Document Controller, who shall

    log in the correspondence using a software program developed by GAMA

    based on the Microsoft Tools. (MsAccess and/or MsExcell programs).

    Document Control Responsible shall control the correct login of

    correspondence on the system and shall:

    1. Verify the correct logging of documentation.

    2. Make necessary additional copies of documents and distribute as per

    Document Distribution Matrix the in the receiving office

    3. File the documentation copies in document control centre.

    4. Register any technical documents, or data.

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    7.2 Outgoing correspondence

    All produced outgoing letters shall be signed and be scanned in PDF format.

    The correspondence and transmittals shall be numbered in accordance with

    GAM-PRO-QAC-GTL-019 Project Communication and Coordination

    Procedure.

    All outgoing paper format correspondence and documents, whether generated

    by GAMA or in response to incoming correspondence shall be checked and

    signed by the Project Manager or by delegated responsible before dispatch.

    The Project Manager or his delegates shall sign any kind of paper format of

    correspondence and transmittals in accordance with technical, commercial or

    contractual consideration. If by E-mail upon receipt of letters generated by

    GAMA or in response to incoming correspondence shall be checked, signed

    and scanned copy in PDF format shall be send to Company through Pro-

    Corr system by DCC via e-mail account [email protected].

    The e-mail exchange between the Company and Contractor under these

    systems will be considered official. All document and Information for review

    shall be handed over electronically in PDF format (transfer of hard copies only

    on request) via the internet Platform IPIX to Company(LDCC) and will be

    considered official. The transmittals may not be signed as submission will be

    through IPIX system and will be considered as official.

    Document Control Centre shall:

    1. Verify the correct log in the system of outgoing documentation.

    2. File the documentation (original or copy).

    3. Register the technical documents.

    4. Make the distribution for info of outgoing correspondence as per the

    distribution matrix.

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    7.2.1 Distribution Matrix

    Following is the GAMA distribution matrix: GAMA QATAR PEARL GTL PROJECT

    DOCNo.

    DATE:

    DEP INFO ACT REMARKS

    GPM

    PSM

    HQR

    GQD

    HSE

    CWM

    MEC

    PTO

    FAB

    ENG

    ADM

    QAC

    LOG

    ACC

    EQM

    OTHERS

    Descriptions:

    GPM Resident Project Manager

    PSM Site Manager

    HQR Head Quarter (Ankara)

    GQD Gama Qatar Doha

    HSE Health and Safety Manager

    CIV Construction Manager

    MEC Mechanic Manager

    PTO Technical Manager

    FAB Fabrication Manager

    ENG Detail Engineering Manager

    ADM Administration Manager

    QAC QA/QC Manager

    Rev

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    LOG Logistic Manager

    ACC Accounting Manager

    EQM-Equipment and Maintenance Manager

    Other Others

    7.2.2 Logging

    The Project/Satellite Document Controller shall establish and maintain the

    correspondence log-in and log-out register.

    The information to be recorded in each register shall consist of:

    1. Log No: Consecutive log number

    2. Date: Date receipt or dispatch

    3. From/to: The name and Company to/from whom the document

    is sent or received

    4. Type: Whether letter, e-mail, fax etc.

    5. Subject: Description of document subject

    6. Action required (if any)

    7. Correspondence number and date of response (when received)

    8. Remarks: As applicable

    7.2.3 Filing

    Once the document has been logged, it shall be filed as per Project filing

    Index.

    Filing of documents by Document controller shall be initially per document

    type (specification, drawing, procedure etc) and thereafter per discipline and

    document number.

    All project files shall be identified in their content by means of a project label

    on their spine as per Attachment D - Project File Label (example).

    7.3 Incoming Transmittals and CD backup

    All documents which arrive under cover of a transmittal via IPIX shall be

    forwarded to the Site Manager through DCC who shall:

    Date and number the incoming document log it on the system.

    Make a copy and stamp the distribution matrix on this copy for Site Manager

    Dispatch.

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    After Site Manager (or by delegated responsible) Dispatch document shall go

    to Document controller to verify that the correct logging in the system has

    been done.

    Make additional copies of documents & distribute as per transmittal

    distribution

    File the documentation or copy.

    Register the technical documents as applicable

    Documents issued to Company for approval, checking or review / comments

    shall, when received back from the Company via IPIX by formal transmittal be

    copied to Document owner for correction/revision and subsequent reissue to

    the QA Manager for information and monitoring purpose.

    All construction documents will be submitted to GAMA via IPIX and additional via a

    Construction manual on CD for backup weekly basis.

    7.4 Outgoing Transmittals

    Transmittals shall be used by the project organisation for:

    - Issue of documentation linked to a contractual milestone

    - Transmission of original documentation

    - Documents issued to Company/Sub Contractor for review or

    approval

    All documentation (except letters, faxes or reports) shall be issued to

    Company under cover of transmittals including but not limited to drawings,

    calculations, procedures, specifications etc., and shall be dealt with as follows:

    If document date and transmittal date are different, document delivery date to

    be considered the date Companys DCC(LDCC) or other recipient receives

    transmittal and correspondent document.

    "Log-out" date of original documents issued under cover of a transmittal shall

    be inserted in the system by DCC accordingly with the date that the transmittal

    and corresponding document have been received.

    All document and Information for review and comments shall be handed over

    electronically in PDF format (transfer of hard copies only on request) via the

    internet Platform IPIX /Pro-Corr to Company .The transmittals may not be

    signed as submission will be through IPIX system but to be considered as

    official.

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    Submissions via IPIX:

    A soft copy of Transmittal shall be sent via IPIX and a hard copy shall be kept

    for filing purpose.

    Paper Format (Hard Copy) Submissions:

    A hard copy of Transmittal shall be sent to the recipient. Another copy shall

    be held in the file and subsequently replaced with the copy signed and

    returned by recipient.

    7.4.1 Transmittal Logging and Filing

    The Project Document Controller shall establish and maintain a transmittal log-

    in and log-out register. The information to be included in these is identical with

    that described in the section 7.2.2 ("Logging").

    The copies of the transmittals shall be filed sequentially, in a separate file as

    per the filing index.

    The filing of the documents issued or received under transmittal will be carried

    out as detailed in 7.2.3 ("Filing").

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    8 CONTROL OF DOCUMENTS

    All valid documents issued by Document Controllers in accordance with

    Distribution matrix included in the Project Quality Plan shall be stamped

    Controlled Copy in red .

    All requests for controlled documents out with those identified within the

    distribution matrix shall be made a Document Requisition. The requisition

    sheet shall identify whether or not it is a first issue, a replacement copy or if it

    is an additional copy.

    Note: Any print showing Controlled Copy in black or no stamp at all is to be

    assumed as uncontrolled copy and therefore will be not valid.

    All obsolete documents shall be identified, marked SUPERSEDED in red by

    Document Controller and maintained in Document Control office or related

    departments Managers custody for reference purpose.

    All Cupboards, drawer files, stick files or box files and so on shall be clearly marked to

    show their contents

    Document Control shall be kept in offices/cupboards locked to prevent unauthorized

    access during the absence of Document Control Staff and restricted to document

    control staff, Project Manager, Site Manager and Quality Manager during working

    hours.

    Controlled copy holders are responsible for ensuring that only the current versions of

    documents are used for execution of works and that obsolete or superseded

    documents are destroyed or readily identifiable as superseded.

    A database system called Document Management and Tracking System for

    registration of project documentation shall be maintained as appropriate and shall be

    controlled by Project Document Control who shall issue updates to site.

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    9 CODES AND STANDARDS

    The Quality Assurance and Control Manager on Site is responsible for ensuring all codes and standards applicable to the project, referenced in

    Contract Documents.

    Codes and Standards shall be issued as working controlled documents where

    required via utilization of Document Requisition form, but normally shall be lent

    out to individuals who shall be required to sign for the Contract documents.

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    10 DATA CONTROL

    For each document, correspondence item and transmittal a data file will be

    retained in addition to the hard copy. The data files shall be given the same

    name as the hard copy file. Document backup will be taken automatically with

    the help of RAID-1 (mirroring) system and another Document backup will be

    taken (tape method) twice a week for all of these files and a kept away from

    original sources in a restricted area.

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    11 APPLICABLE DOCUMENTS FORMAT

    The following documents should be preferably adopted by the site project

    organisation:

    1. Appendix A Incoming Document Flowchart

    2. Appendix B Outgoing Document Flowchart

    3. Appendix C Transmittal Form

    4. Appendix D Project File Label

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    APPENDIX A- INCOMING DOCUMENTFLOWCHART

    INCOMING DOCUMENT

    DATING NUMBERING LOG IN

    +1 COPY

    PSM DECISION

    DCC TO VERIFY CORRECT LOGING IN

    THE SYSTEM

    MAKE NECESSARY COPIES & DISTRIBUTION

    SEND DEPARTMENTS AND ANK ENG FOR

    ACTION/INFO/REVIEW

    FILE MASTER

    COPY & FIRST COPY

    SCANNING DOCUMENT

    LEGEND DOCUMENT ACTION DECISION

    NO

    ACTION INFO

    Rev

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    APPENDIX B- OUTGOING DOCUMENT FLOWCHART

    DOCUMENT REGISTER LOGING IN THE SYSTEM

    AND READY TO ISSUE

    INTER DISCIPLINE REVISION & CHECKING

    ON SITE PSM /ANKARA ENG OR FABRICATION

    MNG DECISION

    TRANSMITTAL

    COPIES TO DCC FOR FILING & DISTRIBUTION

    ISSUE TO COMPANY VIA IPIX AND ALL

    INTERESTED PARTS FOR ACTION/INFO/REVIEW/

    COMMENTS

    DOCUMENT PRODUCED BY DISCIPLINE LEADER

    AFTER DIC

    NO

    YES

    IF IN PAPER FORMAT TRANSMITTAL RECEIPT

    COPY SHALL BE THE DOCUMENT DELIVERY

    DATE TO NSERT N THE DATABASE

    TRANSMITTAL SIGNED BY PSM

    IF HARD COPY

    LEGENDS DOCUMENT ACTION DECISION

    Rev

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    APPENDIX C- TRANSMITTAL FORM TO (Kime): LINDE A.G, ENGINEERING DIVISION FROM (Kimden): GAMA QATAR Co.W.L.L

    Transmittal No. (leti Nosu): GQA-LQA-TM-NNNN Date (Tarih): For the Attention of (Kime gnderilecei) Mr. Joerg SCHUSTER Dear Sir/Madam (Sayn Baylar/Bayanlar) We enclose/are sending you under separate cover, the document(s) listed below. Please acknowledge receipt if in paper format; by signing and returning a copy of this transmittal, reporting any shortages, if any. (Aada belirtilen dkman(lar) ayr bir kapak yazs ile iliikte gnderilmektedir. Ltfen alnd kadn imzalayarak ve bu evrakn bir kopyasn herhangi bir eksiklik varsa not ederek geri gnderin.)

    Item No.

    (Sra No) Document Number

    (Dkman Numaras) Revision (Revizyon) LIN Rev/

    Project Rev (Revizyon) Document Title (Dkman Bala) Status*

    (Durum)* 1 2 3

    *Status of enclosed documents (*liikte gnderilen dkmanlarn durumu)

    To be delivered by; (Teslim edilecek)

    1. For Information (Bilgi in) 2. For Review/Comment (nceleme iin/Yorum) 3. For Approval (Onay iin) 4. As Requested (nerildii gibi)

    5.ForConstruction (Yapim Iin) 6. For Design (Dizayn iin) 7. For Procurement (Temin iin) 8.For Fabrication (Uretim icin)

    9.For Final Document (Son Dkman) 10. For Action (Gerei iin) 11.As Certified (Onayli) 12.As-built (Son durum projesi) 13. Other (Dier)

    E-Mail (electronic) Airmail (Uakla) Hand (Elden) Courier (Kurye) IPIX

    Authority to Tansmit; GAMA QATAR GTL PEARL PSM (Gnderen Otorite) Sign: (mza) Date (Tarih): I acknowledge receipt of the documents described above; (Yukarda tarif edilen dkmanlarn alndsn kabul ediyorum) Signature: (Imza) Date (Tarih) :

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    APPENDIX D PROJECT FILE LABEL SPINE

    2007

    2007 PEARL GTL

    PROJECT

    FILE NO

    DOC TYPE INCOMING LETTER

    FROM-TO GAM-LIN 1 TO X

    1 PURPOSE 2 SCOPE 3 REFERENCES 3.1 Company Specifications 3.2 Contractor Procedures and Plan 4 DEFINITIONS 5 RESPONSIBILITY 6 PROJECT DOCUMENTS AND DATA 7 CORRESPONDENCE AND TRANSMITTALS 7.1 Incoming Correspondence 7.2 Outgoing correspondence 7.2.1 Distribution Matrix 7.2.2 Logging 7.2.3 Filing

    7.3 Incoming Transmittals and CD backup 7.4 Outgoing Transmittals 7.4.1 Transmittal Logging and Filing

    8 CONTROL OF DOCUMENTS 9 CODES AND STANDARDS 10 DATA CONTROL 11 APPLICABLE DOCUMENTS FORMAT APPENDIX A- INCOMING DOCUMENTFLOWCHART

    5.ForConstruction (Yapim Iin) E-Mail (electronic)