Распределитель Линдэ LSC System
Transcript of Распределитель Линдэ LSC System
-
7/23/2019 LSC System
1/8
LSC SYSTEM
FUNCTIONAL DESCRIPTION
-
7/23/2019 LSC System
2/8
Function of the LSC system explained by a simplified schematic with three functions
Fig. 1: All three spools are in neutral position, engine is on.
Stand by pressure of the HPR pump is in front of the three spools. Theoretically the
pressure under this condition would correspond to the spring in the load sensing regulator
(e.g. p= 20 bar).
The stand by pressure that really ensues is higher, due to the backlash forces of the pump
(some 30 bar, depending on the spring setting).
Fig. 2: Only the function 1 spool is opened. Compensator 1 opens up completely, and function 1 pressure p1 is signalled to the LSC
control via LS line and LS connection port. At the metering orifice of spool 1 the LS control
maintains a p that correspondens to the spring setting of the LS control (e.g. p=20 bar).
So the pump flow Q demanded in terms of orifice area A stays always the same, even though
the function pressure may vary.
Fig. 3: In addition to high load function 1, low load function 2 is activated.
The pressure difference between function 1 and 2 pushes the shuttle to the opposite side. As a result pressure of function 1 (= LS pressure) is now available on the left hand side of the
compensator of function 2. Hence compensator 2 maintains at the metering orifice of spool 2
the same p as at metering orifice 1. The residual difference between pressure of function 1
and 2 is throttled off by compensator 2.
Important:
Pressure fluctuations at function 1 (LS pressure) are corrected by the LS control of the pump;
Pressure fluctuations at function 2 are corrected by compensator 2.
Qges. = Q1 + Q2
Qges. = (A1 ) + (A2 ) Qges. = (A1 + A2)
This equation applies as long as the pump can meet the flow demand by A1 and A2.
If e.g. the power limiter reduces flow while cross section A = A1 + A2 remains unchanged p will
drop to a smaller value.
The configuration of fig. 3 shows that pdrops by the same amaunt at each orifice. This is why
the individual flows change proportionally - the great advantage of the LSC system.
Should pressure at function 2 rise over that of function 1, then function 2 becomes leader function,
and now it is its pressure that is signalled to the LS control.
In the case of three functions and more the procedure is still the same. At all spools it is the same
pwhich has to be kept stable.
Q = pA^
p p^
^
p
Linde - Synchron - Control - System
simplified schematic
04 / 00
1 / 6
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
-
7/23/2019 LSC System
3/8
2 / 6
L
P
U
T
P-sup
plyline
Controlspool
LS-s
ignalline
Compensator
Function1
L
S
HPRpumpwith
LScontrol
PV
X
Basic
circuitdiagram
Linde
-Synchron-
Control-
System
(Exam
plewith3functions)
Fig.1:
Allspoolsareinneutralposition(closecenter),
Engineisrunning.
Shuttle
Shuttle
Sh
uttle
Function3
Function2
Compensator
Compensator
Controlspool
Controlspool
LS-signalline
PCO
PV=pumpvalve(60bar)
PCO=pressurecutoffvalve
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
04 / 00
Linde - Synchron - Control - System
simplified schematic
-
7/23/2019 LSC System
4/8
L
P
U
T
Basicc
ircuitdiagram
Linde-
Synchron-
Control-
System
(Examplewith3functions)
Fig.
2:
Function1isactive.
P-supplyline
Controlspool
LS-signalline
Compensator
Function1
LS
HPRpumpwith
LScontrol
PV
Shuttle
Shuttle
Shuttle
Function3
Fun
ction2
Compensator
Compensator
Controlspool
Controlspool
LS-signalline
PCO
PV=pumpvalve(60bar)
PCO=pressurecutoffvalve
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
3 / 6
04 / 00
Linde - Synchron - Control - System
simplified schematic
-
7/23/2019 LSC System
5/8
L
P
U
T
PV
Basic
circuitdiagram
Linde-
Synchron-
Control-
System
(Exam
plewith3functions)
Fig.3
:
Function1isunderhighload,
Function2isunderlowloadand
Function3isnotactive.
P-sup
plyline
Controlspool
LS-s
ignalline
Compensator
Function1
L
S
HPRpumpwith
LScontrol
Shuttle
Shuttle
Sh
uttle
Function3
Function2
Compensator
Compensator
Controlspool
Controlspool
LS-signalline
PCO
PV=pumpvalve(60bar)
PCO=pressurecutoffvalve
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
4 / 6
04 / 00
Linde - Synchron - Control - System
simplified schematic
-
7/23/2019 LSC System
6/8
Functional description: control valve operation for one load
Control valve is shown in neutral
Control valve starts tomove
Control valve is shown in full actuating operation.
Q = pAK^
Linde - Synchron - Control - System
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
5 / 6
04 / 00
LST A P
LST A P
p
AP
LS
T A P
-
7/23/2019 LSC System
7/8
Q = pAK^
Functional description: control valve combined
operations and different loads
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training
6 / 6
04 / 00
Linde - Synchron - Control - System
LST A P
LST A P
LST A P
LST A P
V1
V2
V1
V2
Control valve V1 is shown in full actuating operation.
Control valve V2, withlowest
work port pressure, is shown in
full actuating operation.
Control valve V1, with highestwork port
pressure, is shown in full actuating operation.
Control valve V2 is shown in neutral.
-
7/23/2019 LSC System
8/8
Requirement
Q1
Requirement
Q3
Requirement
Q2
PumpQtotal = 270 l/min
(100%)
Q1 =100%
100%+30%+20%* 100% =
Q1 =270 l/min
150%* 100% =
67% 180 l/min
Q2 = 30%100%+30%+20%
* 100% =
Q2 =270 l/min
150%* 30% =
20%
54 l/min
Q3 =20%
100%+30%+20%* 100% =
Q3 =270 l/min
150%* 20% =
13%
36 l/min
100%
270 l/min
09 / 97
Calculation of flow split-up
Linde - Synchron - Control - System1 / 1
Example:
Qtotal = 270 l/min = 100 %
Q1 + Q2 + Q 3 = Qtotal
100 % + 30 % + 20 % = 150 %} Requirement
Date:
Page:
M. Zivkovic
Department HK 1
Description:
LINDE AG
Industrial Trucks and Hydraulics Division.
Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66
Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09
Hydraulic
Service Training