Распределитель Линдэ LSC System

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    LSC SYSTEM

    FUNCTIONAL DESCRIPTION

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    Function of the LSC system explained by a simplified schematic with three functions

    Fig. 1: All three spools are in neutral position, engine is on.

    Stand by pressure of the HPR pump is in front of the three spools. Theoretically the

    pressure under this condition would correspond to the spring in the load sensing regulator

    (e.g. p= 20 bar).

    The stand by pressure that really ensues is higher, due to the backlash forces of the pump

    (some 30 bar, depending on the spring setting).

    Fig. 2: Only the function 1 spool is opened. Compensator 1 opens up completely, and function 1 pressure p1 is signalled to the LSC

    control via LS line and LS connection port. At the metering orifice of spool 1 the LS control

    maintains a p that correspondens to the spring setting of the LS control (e.g. p=20 bar).

    So the pump flow Q demanded in terms of orifice area A stays always the same, even though

    the function pressure may vary.

    Fig. 3: In addition to high load function 1, low load function 2 is activated.

    The pressure difference between function 1 and 2 pushes the shuttle to the opposite side. As a result pressure of function 1 (= LS pressure) is now available on the left hand side of the

    compensator of function 2. Hence compensator 2 maintains at the metering orifice of spool 2

    the same p as at metering orifice 1. The residual difference between pressure of function 1

    and 2 is throttled off by compensator 2.

    Important:

    Pressure fluctuations at function 1 (LS pressure) are corrected by the LS control of the pump;

    Pressure fluctuations at function 2 are corrected by compensator 2.

    Qges. = Q1 + Q2

    Qges. = (A1 ) + (A2 ) Qges. = (A1 + A2)

    This equation applies as long as the pump can meet the flow demand by A1 and A2.

    If e.g. the power limiter reduces flow while cross section A = A1 + A2 remains unchanged p will

    drop to a smaller value.

    The configuration of fig. 3 shows that pdrops by the same amaunt at each orifice. This is why

    the individual flows change proportionally - the great advantage of the LSC system.

    Should pressure at function 2 rise over that of function 1, then function 2 becomes leader function,

    and now it is its pressure that is signalled to the LS control.

    In the case of three functions and more the procedure is still the same. At all spools it is the same

    pwhich has to be kept stable.

    Q = pA^

    p p^

    ^

    p

    Linde - Synchron - Control - System

    simplified schematic

    04 / 00

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    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

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    L

    P

    U

    T

    P-sup

    plyline

    Controlspool

    LS-s

    ignalline

    Compensator

    Function1

    L

    S

    HPRpumpwith

    LScontrol

    PV

    X

    Basic

    circuitdiagram

    Linde

    -Synchron-

    Control-

    System

    (Exam

    plewith3functions)

    Fig.1:

    Allspoolsareinneutralposition(closecenter),

    Engineisrunning.

    Shuttle

    Shuttle

    Sh

    uttle

    Function3

    Function2

    Compensator

    Compensator

    Controlspool

    Controlspool

    LS-signalline

    PCO

    PV=pumpvalve(60bar)

    PCO=pressurecutoffvalve

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

    04 / 00

    Linde - Synchron - Control - System

    simplified schematic

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    L

    P

    U

    T

    Basicc

    ircuitdiagram

    Linde-

    Synchron-

    Control-

    System

    (Examplewith3functions)

    Fig.

    2:

    Function1isactive.

    P-supplyline

    Controlspool

    LS-signalline

    Compensator

    Function1

    LS

    HPRpumpwith

    LScontrol

    PV

    Shuttle

    Shuttle

    Shuttle

    Function3

    Fun

    ction2

    Compensator

    Compensator

    Controlspool

    Controlspool

    LS-signalline

    PCO

    PV=pumpvalve(60bar)

    PCO=pressurecutoffvalve

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

    3 / 6

    04 / 00

    Linde - Synchron - Control - System

    simplified schematic

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    L

    P

    U

    T

    PV

    Basic

    circuitdiagram

    Linde-

    Synchron-

    Control-

    System

    (Exam

    plewith3functions)

    Fig.3

    :

    Function1isunderhighload,

    Function2isunderlowloadand

    Function3isnotactive.

    P-sup

    plyline

    Controlspool

    LS-s

    ignalline

    Compensator

    Function1

    L

    S

    HPRpumpwith

    LScontrol

    Shuttle

    Shuttle

    Sh

    uttle

    Function3

    Function2

    Compensator

    Compensator

    Controlspool

    Controlspool

    LS-signalline

    PCO

    PV=pumpvalve(60bar)

    PCO=pressurecutoffvalve

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

    4 / 6

    04 / 00

    Linde - Synchron - Control - System

    simplified schematic

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    Functional description: control valve operation for one load

    Control valve is shown in neutral

    Control valve starts tomove

    Control valve is shown in full actuating operation.

    Q = pAK^

    Linde - Synchron - Control - System

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

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    04 / 00

    LST A P

    LST A P

    p

    AP

    LS

    T A P

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    Q = pAK^

    Functional description: control valve combined

    operations and different loads

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training

    6 / 6

    04 / 00

    Linde - Synchron - Control - System

    LST A P

    LST A P

    LST A P

    LST A P

    V1

    V2

    V1

    V2

    Control valve V1 is shown in full actuating operation.

    Control valve V2, withlowest

    work port pressure, is shown in

    full actuating operation.

    Control valve V1, with highestwork port

    pressure, is shown in full actuating operation.

    Control valve V2 is shown in neutral.

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    Requirement

    Q1

    Requirement

    Q3

    Requirement

    Q2

    PumpQtotal = 270 l/min

    (100%)

    Q1 =100%

    100%+30%+20%* 100% =

    Q1 =270 l/min

    150%* 100% =

    67% 180 l/min

    Q2 = 30%100%+30%+20%

    * 100% =

    Q2 =270 l/min

    150%* 30% =

    20%

    54 l/min

    Q3 =20%

    100%+30%+20%* 100% =

    Q3 =270 l/min

    150%* 20% =

    13%

    36 l/min

    100%

    270 l/min

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    Calculation of flow split-up

    Linde - Synchron - Control - System1 / 1

    Example:

    Qtotal = 270 l/min = 100 %

    Q1 + Q2 + Q 3 = Qtotal

    100 % + 30 % + 20 % = 150 %} Requirement

    Date:

    Page:

    M. Zivkovic

    Department HK 1

    Description:

    LINDE AG

    Industrial Trucks and Hydraulics Division.

    Schweinheimer Strae 34, 63743 Aschaffenburg, Telephone: 0 60 21 / 99 15 66

    Hanauer Landstrae 100, 63796 Kahl / Main, Telephone: 0 61 88 / 4 16 09

    Hydraulic

    Service Training