! life and the lives of others depend on it!
Transcript of ! life and the lives of others depend on it!
1
Assembly Instructions
Land Pride
© Copyright 2003 Printed 356-551M
Before You StartThese optional assembly instructions contain only informationrequired to replace the electric clutch on an Accu-Z. A detailedOperator’s Manual was supplied with the Accu-Z. Refer toOperator’s Manual for additional specific information especiallyinformation relating to safety concerns. Also included in theOperator’s Manual is important information on operation,adjustment, troubleshooting and maintenance for thisattachment (some manual sections do not apply to all options).A separate Parts Manual for replacement parts may bepurchased from your dealer or available free of charge atwww.landpride.com. Have model and serial numbers handywhen placing an order.
Manual Part Numbers:• Accu-Z Operator’s Manual . . . . . . . . . . . . . . . . . . .356-005M• Accu-Z Parts Manual . . . . . . . . . . . . . . . . . . . . . . . 356-005P
General InformationAssembly instructions for this kit apply to Accu-Z Electric ClutchKit No. 356-550A.Accu-Z mowers have been produced with two different clutches.Parts included in this kit will fit all Accu-Z mowers with serial no’s.37160 and below, and 371713 to 381838.Starting on page 5 is a detailed listing of parts included in this kit.Use this list as a checklist to inventory parts received.
Assembly Instructions
Initial Preparations
! WARNING!This procedure requires the mower to be raised and blocked up off theground. Use only appropriate vehicle stands in pairs with a minimumweight rating of 2,000 pounds. Follow all instructions supplied with thestands.
Refer to Figure 11. Park mower on a flat surface, set control levers in park brake
position, turn ignition switch off and remove ignition key.
2. Disconnect negative battery cable.
3. Raise deck to its highest position.
4. Raise rear of mower and block with certified jack stands.
NOTE: Use of any attachments that are not approved byLand Pride Equipment may void warranty of the electricclutch.
Figure 1
Refer to figure 25. Raise floor pan to access belt drive.
6. Disconnect deck belt idler chain from its chain mount torelease belt tension.
figure 2
Jack Stands21188
Floor Pan
Chain Mount
Deck Spindle Pulley
Deck Drive Belt
Deck Belt Idler Chain
21189
When you see this symbol, the subsequent instructionsand warnings are serious - follow without exception. Yourlife and the lives of others depend on it!!!
Model Series Z52, Z60, Z72
Manual No. 356-551M
Accu-Z Electric Clutch Kit
8/07/06
2 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M 8/07/06
Land Pride
Assembly Instructions
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Refer to Figure 37. Remove deck drive belt from electric clutch pulley located at
rear of mower. Do not remove it from deck spindle pulleyslocated at front of deck.
Figure 3
! WARNING!Make certain negative battery cable is disconnected from batterybefore proceeding.
Refer to Figure 48. See important note above. Unplug mower wiring harness
from clutch wiring harness and remove it from mower frame.
Figure 4
21190Electric Clutch
Deck Drive Belt
Deck Spindle Pulley
IMPORTANT: Locate where and how the clutch wiringharness is routed. Make a note of its location beforeremoving it from the mower. as it will be re-installed.
Clutch Harness
Mower Harness
21191
Refer to Figure 59. Remove clutch mounting bracket bolt and rotate electric
clutch until bracket pin will slide out of rubber grommetholding bracket pin in place.
Figure 5
! WARNING!Use extreme caution when inserting a screwdriver into engine flywheelto prevent tooth damage.
Refer to Figure 6 and Figure 710. See warning above. Insert a screwdriver securely into the
flywheel teeth at the engine rear end under its cowling.
Kawasaki EngineFigure 6
Honda EngineFigure 7
21192
Electric Clutch
Clutch MountingBracket Bolt
RubberGrommet
Bracket Pin
EngineCowling
Screwdriver
21193
EngineCowling
Screwdriver
21194
38/07/06 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M
Land Pride
Assembly Instructions
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14. Attach clutch anchor angle to mounting tab on mower framemounting tab as shown in figures 10, 11 and 12.
Mounting Tab Original VersionFigure 10
Mounting Tab Current Version (Front Side Shown)Figure 11
Mounting Tab Current Version (Back side shown)Figure 12
21197
Mounting Tab
Mounting Hardwarethrough onemounting hole
Clutch AnchorAngle
21199
Clutch AnchorAngle
Mounting Tab
Mounting Hardwarethrough twomounting holes
21200
Mounting Hardwarethrough twomounting holes
Clutch AnchorAngle
Mounting Tab
Refer to Figure 811. Firmly hold screwdriver against flywheel teeth to prevent
crankshaft from turning while removing electric clutchmounting bolt below.
12. Remove screwdriver from flywheel teeth. Remove electricclutch from engine shaft.
Figure 8
Refer to Figure 913. Two rubber bumpers are supplied with installation kit.
Remove paper backing from one and attache it to one sideof clutch anchor angle as shown. Remove paper backingfrom the other rubber bumper and attach it to the other sideof clutch anchor angle as shown.
Figure 9
Refer to Figure 10, Figure 11 and Figure 12
Clutch Mounting Bolt
Electric Clutch
21195
Rubber Bumper Clutch AnchorAngle
21196
NOTE: There are two different versions of the mountingtab located under the mower frame near the engineshaft. The original version has one mounting hole andthe current version has two mounting holes. See figures10 and 11 to determine which mounting tab your mowerhas.
IMPORTANT: Clutch anchor angle must be attached toback side of mounting tab (side away from clutch) as shownin the figures 10 and 11.
4 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M 8/07/06
Land Pride
Assembly Instructions
Figure 15
Refer to Figure 1618. Re-route deck drive belt around clutch pulley, spindle
pulleys and stationary idler pulleys. Make certain belt isrouted properly.
Figure 16
1. Deck Drive Belt2. Clutch Pulley
3. Spindle Pulley
4. Stationary Idler Pulley
5. Idler Chain
6. Chain Mount
7. Deck Idler Spring
8. Idler Arm Pulley
Clutch Harness
Mower Harness
21191
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3
2
5
7
24
2
5
6
8
19067
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Refer to Figure 1315. Coat engine shaft with NEVER SEEZ and slide electric
clutch onto engine shaft. Apply Loctite 242 to clutchmounting bolt threads. Place flat washer on clutch mountingbolt and screw bolt into end of engine crankshaft.
16. Place 1 3/8" thin wrench on clutch mounting flats and hold toprevent crankshaft from turning while applying 45-48 ft. lbs.of torque to clutch mounting bolt. Insert a screwdriver intoflywheel teeth as outlined in step 9 on page 2 to holdcrankshaft from turning if a thin wrench is not available.
Figure 13
Refer to Figure 14 & Figure 1517. Thread new wiring harness pigtail (Part No. 839-236C)
through rubber grommet as shown. Rout new harness byfollowing original clutch harness routing. Plug new wiringharness into mower wiring harness.
Mounting Tab Original VersionFigure 14
21198Clutch Mounting Bolt
Clutch Mounting Flats
Flat Washer
Electric Clutch
21197
Mower Harness
Rubber Grommet
58/07/06 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M
Land Pride
Assembly Instructions
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Refer to Figure 179. Re-tension deck drive belt by pulling on idler chain and
hooking it into its chain joint. Deck idler spring should beextended to 9" +/- 3/8" when tensioned properly withapproximately 5/8" adjustment per chain link.
10. Lower floor pan.
11. Raise mower rear and remove jack stands. Lower mower.
12. Re-connect negative battery cable.
Figure 17
NOTE: Air gap on Warner clutches is non-adjustableand does not require burnishing.
21201
Accu-Z Electric Clutch Kit No. 356-550ASeries Z52, Z60, Z72 (S/N 37160- & 371713 to 381838)Listed below are parts included in this kit. Please contact your nearest Land Pride Dealer if any parts are missing. For furtherassistance write to: Land Pride, Service Department, P.O. Pox 5060, Salina, Ks. 674022-5060 or E-mail to:[email protected]
1 839-329C CLUTCH ASSY2 802-258C HHCS 1/2-13X1 GR52 803-020C NUT HEX 1/2-13 PLT4 804-094C WASHER FLAT 1/2 HARD ASTMF4361 839-236C WIRE HARNESS PIGTAIL,CLUTCH ZR1 356-094D CLUTCH ANCHOR ANGLE2 839-182C RUBBER BUMPER1 839-330C CS .437-20 X 2.5 G5 ZN
Qty. Part No. Part Description
Parts List