! life and the lives of others depend on it!

6
1 Assembly Instructions Land Pride © Copyright 2003 Printed 356-551M Before You Start These optional assembly instructions contain only information required to replace the electric clutch on an Accu-Z. A detailed Operator’s Manual was supplied with the Accu-Z. Refer to Operator’s Manual for additional specific information especially information relating to safety concerns. Also included in the Operator’s Manual is important information on operation, adjustment, troubleshooting and maintenance for this attachment (some manual sections do not apply to all options). A separate Parts Manual for replacement parts may be purchased from your dealer or available free of charge at www.landpride.com. Have model and serial numbers handy when placing an order. Manual Part Numbers: Accu-Z Operator’s Manual . . . . . . . . . . . . . . . . . . . 356-005M Accu-Z Parts Manual . . . . . . . . . . . . . . . . . . . . . . . 356-005P General Information Assembly instructions for this kit apply to Accu-Z Electric Clutch Kit No. 356-550A. Accu-Z mowers have been produced with two different clutches. Parts included in this kit will fit all Accu-Z mowers with serial no’s. 37160 and below, and 371713 to 381838. Starting on page 5 is a detailed listing of parts included in this kit. Use this list as a checklist to inventory parts received. Assembly Instructions Initial Preparations ! WARNING! This procedure requires the mower to be raised and blocked up off the ground. Use only appropriate vehicle stands in pairs with a minimum weight rating of 2,000 pounds. Follow all instructions supplied with the stands. Refer to Figure 1 1. Park mower on a flat surface, set control levers in park brake position, turn ignition switch off and remove ignition key. 2. Disconnect negative battery cable. 3. Raise deck to its highest position. 4. Raise rear of mower and block with certified jack stands. NOTE: Use of any attachments that are not approved by Land Pride Equipment may void warranty of the electric clutch. Figure 1 Refer to figure 2 5. Raise floor pan to access belt drive. 6. Disconnect deck belt idler chain from its chain mount to release belt tension. figure 2 Jack Stands 21188 Floor Pan Chain Mount Deck Spindle Pulley Deck Drive Belt Deck Belt Idler Chain 21189 When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! ! ! Model Series Z52, Z60, Z72 Manual No. 356-551M Accu-Z Electric Clutch Kit 8/07/06

Transcript of ! life and the lives of others depend on it!

1

Assembly Instructions

Land Pride

© Copyright 2003 Printed 356-551M

Before You StartThese optional assembly instructions contain only informationrequired to replace the electric clutch on an Accu-Z. A detailedOperator’s Manual was supplied with the Accu-Z. Refer toOperator’s Manual for additional specific information especiallyinformation relating to safety concerns. Also included in theOperator’s Manual is important information on operation,adjustment, troubleshooting and maintenance for thisattachment (some manual sections do not apply to all options).A separate Parts Manual for replacement parts may bepurchased from your dealer or available free of charge atwww.landpride.com. Have model and serial numbers handywhen placing an order.

Manual Part Numbers:• Accu-Z Operator’s Manual . . . . . . . . . . . . . . . . . . .356-005M• Accu-Z Parts Manual . . . . . . . . . . . . . . . . . . . . . . . 356-005P

General InformationAssembly instructions for this kit apply to Accu-Z Electric ClutchKit No. 356-550A.Accu-Z mowers have been produced with two different clutches.Parts included in this kit will fit all Accu-Z mowers with serial no’s.37160 and below, and 371713 to 381838.Starting on page 5 is a detailed listing of parts included in this kit.Use this list as a checklist to inventory parts received.

Assembly Instructions

Initial Preparations

! WARNING!This procedure requires the mower to be raised and blocked up off theground. Use only appropriate vehicle stands in pairs with a minimumweight rating of 2,000 pounds. Follow all instructions supplied with thestands.

Refer to Figure 11. Park mower on a flat surface, set control levers in park brake

position, turn ignition switch off and remove ignition key.

2. Disconnect negative battery cable.

3. Raise deck to its highest position.

4. Raise rear of mower and block with certified jack stands.

NOTE: Use of any attachments that are not approved byLand Pride Equipment may void warranty of the electricclutch.

Figure 1

Refer to figure 25. Raise floor pan to access belt drive.

6. Disconnect deck belt idler chain from its chain mount torelease belt tension.

figure 2

Jack Stands21188

Floor Pan

Chain Mount

Deck Spindle Pulley

Deck Drive Belt

Deck Belt Idler Chain

21189

When you see this symbol, the subsequent instructionsand warnings are serious - follow without exception. Yourlife and the lives of others depend on it!!!

Model Series Z52, Z60, Z72

Manual No. 356-551M

Accu-Z Electric Clutch Kit

8/07/06

2 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M 8/07/06

Land Pride

Assembly Instructions

Refer to Figure 37. Remove deck drive belt from electric clutch pulley located at

rear of mower. Do not remove it from deck spindle pulleyslocated at front of deck.

Figure 3

! WARNING!Make certain negative battery cable is disconnected from batterybefore proceeding.

Refer to Figure 48. See important note above. Unplug mower wiring harness

from clutch wiring harness and remove it from mower frame.

Figure 4

21190Electric Clutch

Deck Drive Belt

Deck Spindle Pulley

IMPORTANT: Locate where and how the clutch wiringharness is routed. Make a note of its location beforeremoving it from the mower. as it will be re-installed.

Clutch Harness

Mower Harness

21191

Refer to Figure 59. Remove clutch mounting bracket bolt and rotate electric

clutch until bracket pin will slide out of rubber grommetholding bracket pin in place.

Figure 5

! WARNING!Use extreme caution when inserting a screwdriver into engine flywheelto prevent tooth damage.

Refer to Figure 6 and Figure 710. See warning above. Insert a screwdriver securely into the

flywheel teeth at the engine rear end under its cowling.

Kawasaki EngineFigure 6

Honda EngineFigure 7

21192

Electric Clutch

Clutch MountingBracket Bolt

RubberGrommet

Bracket Pin

EngineCowling

Screwdriver

21193

EngineCowling

Screwdriver

21194

38/07/06 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M

Land Pride

Assembly Instructions

14. Attach clutch anchor angle to mounting tab on mower framemounting tab as shown in figures 10, 11 and 12.

Mounting Tab Original VersionFigure 10

Mounting Tab Current Version (Front Side Shown)Figure 11

Mounting Tab Current Version (Back side shown)Figure 12

21197

Mounting Tab

Mounting Hardwarethrough onemounting hole

Clutch AnchorAngle

21199

Clutch AnchorAngle

Mounting Tab

Mounting Hardwarethrough twomounting holes

21200

Mounting Hardwarethrough twomounting holes

Clutch AnchorAngle

Mounting Tab

Refer to Figure 811. Firmly hold screwdriver against flywheel teeth to prevent

crankshaft from turning while removing electric clutchmounting bolt below.

12. Remove screwdriver from flywheel teeth. Remove electricclutch from engine shaft.

Figure 8

Refer to Figure 913. Two rubber bumpers are supplied with installation kit.

Remove paper backing from one and attache it to one sideof clutch anchor angle as shown. Remove paper backingfrom the other rubber bumper and attach it to the other sideof clutch anchor angle as shown.

Figure 9

Refer to Figure 10, Figure 11 and Figure 12

Clutch Mounting Bolt

Electric Clutch

21195

Rubber Bumper Clutch AnchorAngle

21196

NOTE: There are two different versions of the mountingtab located under the mower frame near the engineshaft. The original version has one mounting hole andthe current version has two mounting holes. See figures10 and 11 to determine which mounting tab your mowerhas.

IMPORTANT: Clutch anchor angle must be attached toback side of mounting tab (side away from clutch) as shownin the figures 10 and 11.

4 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M 8/07/06

Land Pride

Assembly Instructions

Figure 15

Refer to Figure 1618. Re-route deck drive belt around clutch pulley, spindle

pulleys and stationary idler pulleys. Make certain belt isrouted properly.

Figure 16

1. Deck Drive Belt2. Clutch Pulley

3. Spindle Pulley

4. Stationary Idler Pulley

5. Idler Chain

6. Chain Mount

7. Deck Idler Spring

8. Idler Arm Pulley

Clutch Harness

Mower Harness

21191

1

3

2

5

7

24

2

5

6

8

19067

Refer to Figure 1315. Coat engine shaft with NEVER SEEZ and slide electric

clutch onto engine shaft. Apply Loctite 242 to clutchmounting bolt threads. Place flat washer on clutch mountingbolt and screw bolt into end of engine crankshaft.

16. Place 1 3/8" thin wrench on clutch mounting flats and hold toprevent crankshaft from turning while applying 45-48 ft. lbs.of torque to clutch mounting bolt. Insert a screwdriver intoflywheel teeth as outlined in step 9 on page 2 to holdcrankshaft from turning if a thin wrench is not available.

Figure 13

Refer to Figure 14 & Figure 1517. Thread new wiring harness pigtail (Part No. 839-236C)

through rubber grommet as shown. Rout new harness byfollowing original clutch harness routing. Plug new wiringharness into mower wiring harness.

Mounting Tab Original VersionFigure 14

21198Clutch Mounting Bolt

Clutch Mounting Flats

Flat Washer

Electric Clutch

21197

Mower Harness

Rubber Grommet

58/07/06 Model Series Z52, Z60, Z72 Accu-Z Electric Clutch Kit 356-551M

Land Pride

Assembly Instructions

Refer to Figure 179. Re-tension deck drive belt by pulling on idler chain and

hooking it into its chain joint. Deck idler spring should beextended to 9" +/- 3/8" when tensioned properly withapproximately 5/8" adjustment per chain link.

10. Lower floor pan.

11. Raise mower rear and remove jack stands. Lower mower.

12. Re-connect negative battery cable.

Figure 17

NOTE: Air gap on Warner clutches is non-adjustableand does not require burnishing.

21201

Accu-Z Electric Clutch Kit No. 356-550ASeries Z52, Z60, Z72 (S/N 37160- & 371713 to 381838)Listed below are parts included in this kit. Please contact your nearest Land Pride Dealer if any parts are missing. For furtherassistance write to: Land Pride, Service Department, P.O. Pox 5060, Salina, Ks. 674022-5060 or E-mail to:[email protected]

1 839-329C CLUTCH ASSY2 802-258C HHCS 1/2-13X1 GR52 803-020C NUT HEX 1/2-13 PLT4 804-094C WASHER FLAT 1/2 HARD ASTMF4361 839-236C WIRE HARNESS PIGTAIL,CLUTCH ZR1 356-094D CLUTCH ANCHOR ANGLE2 839-182C RUBBER BUMPER1 839-330C CS .437-20 X 2.5 G5 ZN

Qty. Part No. Part Description

Parts List

Corporate Office: P.O. Box 5060Salina, Kansas 67402-5060 USA

www.landpride.com