- Caracol Waste-to-Energy System

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from NATURE to TECHNOLOGY CARACOL Waste to Energy System The Clean Planet

Transcript of - Caracol Waste-to-Energy System

from NATURE to TECHNOLOGY

CARACOLWaste to Energy System

The Clean Planet

man

man is the only living being that produces waste

waste production

it is a process closely linked to the daily life of man

disposal

the principal solutions to waste disposal is storage (dumping site) or incineration (incinerator plant)

DUMPING SITEWASTE-TO-ENERGY PLANT

some data

World's daily waste production and type of disposal

the current world's municipal solid Waste MSW production is estimated in 5,2 million tons per day

waste in dumping sites or in open air Waste undergoing various type of treatment

90%

10%

waste treated with incinerator technology

Waste undergoing other type of treatmentcomposting, pyrolysis, gasification, plasma torch, enzyme digestion, anaerobic decomposition, etc.

91%

9%

the current world's waste quantity treated is

520.000 tons per day

waste quantity classified by treatment typology

60%

15%

10%

15%

USAEurope

JapanOther

percentage of waste treatment plants location

some data

DUMPING SITE

Fine dusts and gas pollution NO to the construction in urban areas

Limited use in timePolluted leachate production,

groundwater and farmlandcontamination

Malodorous substances emissions

High preparation and management costs

$$$

INCINERATOR PLANT

Fine dusts pollution Construction in urban areas not recommended

High operating costs

$$$$$$High transport costs

$High construction costs

$NO small dimensionLandscape impact

(chimney height)

?is there a solution?

are there reliable and already functioning technologies that can be adopted to prepare a better future for our sons while preserving our planet?

? Energy production and savings

Polluted leachate reduction, groundwater and farmland contamination reduction

Reusable material recycling

Transport reduction

Low landscape impact and sustainable architectural

construction even in urban areas

Dusts emission reduction

an efficient system should aim at the pursue of these objectives

Processed waste reduction

Environmental pollution reduction

Malodorous substances

emissions reduction

Cost reduction and economic advantages

$$$$$

CARACOLWaste to Energy System

| Integrated waste collection and disposal system | collection points identification | disposal points identification | machine sizing in function of the daily load | | gasification technology use as a clean waste destruction process | metallic and glass material recycling | very low atmospheric emissions |

| maximum 4% of residual ashes | complete reversibility of the place where it is installed | correct insertion architecture-environment | | energy production as an added value | “total voracity” system |

Municipal solid waste – Pneumatics – Hospital wastes – Kitchen wastes – Urban green – Contaminated oil, Polypropylene and natural absorbents - Diesel filters from cars, ships, locomotive and other various vehicles – Car oil filters – Plastics – Manufactured paper pulp/mix with other wastes – Some inflammable gases – Inflammable

liquids - Oxidizers/organic Peroxides – Sawdust, mud and ashes – Furniture's – Paint waste – Railways sleepers – Rubber polymers – Biomass – PVC tubes – Wood waste – Animal wastes – Skin waste – Oils – Car fluff – Construction waste (wood, plastics, paint, packaging) – Excluded radioactive and explosives waste.

CARACOL Waste to Energy System uses the eppm ageppm ag gasification technology providing exceptional results.The system has two configurations: mobile and fixed

THE WASTE IS TRANSFORMED IN SYNTHETIC GAS, SYNGAS, THEREFORE LITTERALY DEMATERIALIZED FOR ABOUT 96% OF ITS TOTAL AND, ULTIMATELY, TRANSFORMED IN THERMIC AND ELECTRIC ENERGY.

THE WASTE TRANSFORMATION PRODUCES THE BENEFICIAL EFFECT OF LIGHTENING THE FISICAL AND CONTAMINATION LOADTHAT THE PLANET WOULD HAVE HAD TO BEAR AND US TO SUFFER.

the digestive apparatus

the gasification processsynthetic process scheme

Primary cellPrimary cell

Each primary cell has an operative reception capacity from 7 to 60 ton/day and has the following characteristics:Internal pressure: - 0,5 bar;Internal pressure: - 0,5 bar;

Temperature range: 350ºC – 480ºC – depending on the material treated;Temperature range: 350ºC – 480ºC – depending on the material treated;Ashes: 3% - 5% - in function of the material treated;Ashes: 3% - 5% - in function of the material treated;

Oxidation time: 8h – 12h;Oxidation time: 8h – 12h;Obviously the number of primary cells will be defined according to the requested dimensions of the plant; as an example, a system producing 300 kW with MSW

having a 10900 kJ/kg calorific power, will need 2 primary cells of 7 tons each one.

Secondary cellSecondary cell

After the primary cells treatment, the waste is transformed in syngas and sent to the secondary cell. The data in the secondary cell are the following:Internal pressure: positive;Internal pressure: positive;

Temperature range: 800ºC – 1300ºC – depending on the material treated;Temperature range: 800ºC – 1300ºC – depending on the material treated;Permanence time: 2,5” – 3,5”;Permanence time: 2,5” – 3,5”;

The syngas in exit from the secondary cell is sent to an heat exchanger/boiler for the production of vapor that will ultimately feed the turbine.

storage primary cell secondary cell boiler turbine

waste syngas hot air steamwaste

14 ton/day 250 m2

200 ton/day 2.000 m2

300 ton/day 2.500 m2

400 ton/day

30 ton/day 300 m2

600 ton/day 4.000 m2

800 ton/day

1.000 ton/day

7.000 m2

100 ton/day

the dimensionthe system can have various dimensions

in order to adapt to the most diverse requirementsthe maximum dimension with a capacity of 365.000 ton/year is determined exclusively by logistical/managerial criteria and not by any other kind of limitation

14 ton /day > 30 ton/daydemountable (transportable) gasificator

30 ton /day > 1.000 ton/dayfixed gasificator

EPPM AG è impegnata da anni nel settore ambientale ed ha come obiettivo primario il realizzo di sistemi tecnologici ad elevata resa e compatibilità ambientale miranti alla produzione di energia pulita.EPPM per un futuro e un ambiente pulito.

emission limits

synthetic emissions comparison eppm ag eppm ag – EuropeEurope – BrazilBrazil

ashes use

CARACOL Waste to Energy System produces between 3% to 5% of inert ashesthese wastes can be reused in various compounds as inert/binding

asphalts Self - blockings CLS road

use of non-gasified materials

CARACOL Waste to Energy System selects automatically the metals and glass the metals and glass are deposited on the cell's bottom and can be retrieved

glasscansmetals

from nature to technology

CARACOL

Waste to Energy System

CARACOLCARACOL Waste to Energy System Waste to Energy System

Lower transport cost

Energy production and savings

Reusable materials recycled

Possible construction in urban zone

Processed waste reduced

Landscape impactreduced

Continuous process cycle

Small dust and gas contaminants eliminated

Temporal use extended Leachate contaminating the aquifer and agricultural

land eliminated

Diseases problems reduced Child labor exploitation reduced

why the CARACOL?

it moves slowly

it is a slow processslowness consent the maximum control of the process

evolution has made him adapt to any environment

it can be located everywhere, even in the most extreme placesthanks to its versatility, composition modality and external “skin” (shell)

is capable to adapt to the most various conditions and environments

the shell can have various shades

the covering can be composed of different coloringsthe material to use will adapt to any locations and environmental “camouflage”

the shell grows in the course of time

the complete system can be extended depending on the needs

produces a small quantity of residues

at the end of the waste treatment process, the processed waste output are the ashes. Between 3% and 5%, but fundamentally, there will be completely inert.

the shell offers protection to the CARACOL (defense mechanism)

the system is predisposed in such a way to have a continuous cycle even in the case of damages to the various parts

communication

the system enables an interexchange of information with the external world, a direct communication with the citizens

@

carries out a continuous pilgrimage

it can be positioned where it is most appropriate

CARACOL Waste to Energy System

example of the space distribution

Gasification process area

Educational route

Material storage area

Technical area

Educational rooms

External space

the educational route

inside the CARACOL will be predisposed dedicated spaces for schools in order for them to learn the transformation of the waste into energy

origin of the shape

The spiral The radials The possible settlement

Turbine room

Management and control

Secondary cell

Primary cell

Temporary waste storage

Waste discharge access

fixed gasificator hypothesis

Leachate contaminating

the aquifer reduced

Reusable material recycled

Transport reduced

Construction in urban areas

Dust emissions reduced

Energy production and

energy savings

Malodorous substances emissions

reduced

Environment pollution reduced

Lower costs and

economic advantages

$$$Processed

waste reduced

hypothesis demountable gasificator (transportable)

Waste storage area

Educational area

Management and control

Turbine room

Boiler

Secondary cell

Primary cell+ Possible addition of a cell

Primary cell+ Possible addition of a cell

the “shell” covering system can adapt, thanks to the natural colorings that is possible to obtain, in whatever environment and context

references

the system is already operative in various countries in the worldwe list only a few of the major ones

| Alaska - USA, MSW & special waste, 2010, 100 ton/day | Tockwith – England, paint special/dangerous waste 2009 160 ton/day || llinois II – USA, MSW & special waste, 2007, 100 ton/day | Hankorage – Alaska, USA, MSW & special waste, 2006, 150 ton/day |

|Texas – USA, MSW & special waste, 2006, 200 ton/day | Illinois – USA, Blackbox Speriment, 2005, 50 ton/day | Kansas – USA, Biomass & MSW, 2005, 300 ton/day || Malaysia, MSW & special waste, 2004, 120 ton/day | Breegenz – Austria, Biomass & MSW, 2004, 80 ton/day |

| Barrow – Alaska - USA, MSW & special waste, 2001, 70 ton/day |

is committed in years to the environmental sector. His primary objective is the research, planning and realization of advanced technological systems to resolve the problematic linked to the treatment and disposal of any kind and type of waste, with the consequent production of energy

(thermic and electric).

To date, the verifiable results achieved with the described technology, heartbeat of our CARACOL Waste to Energy System, makes de it the more complete, sustainable and resolute instrument in the world, for the definitive

elimination of this planetary waste disposal problem.

CARACOLWaste to Energy System

The Clean Planet

has always known how to conjugate the incomparable Italian creativity with a high professional profile. These extraordinary gifts has enabled him to collect important international appreciation.

His precious contribution has been to conceive a form, or better said a “suit”, for our system, of an extraordinary efficiency, both for the plant's functionality and architecture sustainability that it harmoniously manifest. Once again a success, capable of integrating masterfully also the

“philosophical” concept that has originated the form choice.

CARACOLWaste to Energy System

The Clean Planet

during his 25 years Of Corporate Advisory activity (Advisory Services & Corporate Finance). He has matured a certain predilection for new businesses and markets development, for itself and/or for his own clients. In particular, in the last twelve years, it has concentrated his attention on the Waste to Energy systems, its profound technical comprehension and consequently diffusion on the market. This has meant to travel on the 5 continents, meeting Public, Governmental and/or local Administrations, to submit them The technological solution to their problems, but

also to identify and plan, through feasibility studies, the most appropriate “operative model” to their different realities and, when necessary, identify the consequent legislative path.

The gravity of the waste problem, the urgency to find a solution, the vastness of this specific “market”, the uniqueness and excellency of the technology selected (the EPPM one), in this sector that can be defined has “newborn”, in addition to network and projects disseminated around

the world, makes the enormous experience of J.C.&P even more exceptional.

CARACOLWaste to Energy System

The Clean Planet

CARACOL Waste to Energy System

for a clean environment & future

from NATURE to TECHNOLOGY

CARACOLWaste to Energy System

The Clean Planet

Jason Consulting & Partners00186 Roma – Vicolo Savelli, 30

Tel./Fax (+39) 06 32651255 - www.jasonconsulting.comSantino Iafrate - Mobile (+39) 347 6634850 - [email protected] Radoani – Mobile (+39) 328 8467038 - [email protected]